Tension adjusting device for high-speed aluminum strip rolling
By using the wedge and screw structure of the tension adjustment device for high-speed aluminum strip thinning, the problems of aluminum strip damage and equipment load caused by improper roll gap in cold rolling mills have been solved, achieving uniform aluminum strip thickness and stable finished product quality, and extending equipment life.
Patent Information
- Application Number
- CN202423136249.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-19
AI Technical Summary
During the aluminum strip rolling process, if the roll gap is too small, it will cause damage to the aluminum strip surface and increase the internal stress. If the tension is too large, it will affect the quality of the finished product and the life of the equipment. If the roll gap is too large, the expected thinning effect cannot be achieved.
By designing a tension adjustment device for high-speed aluminum strip rolling, a wedge, screw and bevel gear structure is used to achieve precise fine adjustment of the distance between the support roller shaft and the pressure roller. Combined with a pressure sensor and drive motor, the position of the wedge is dynamically adjusted to control the thickness and tension of the aluminum strip.
It achieves uniform aluminum strip thickness and stable finished product quality, avoids damage to the aluminum strip caused by excessive pressure or tension during rolling, and extends the service life of the equipment.
Smart Images
Figure CN223603125U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of cold rolling mill technology, specifically relating to a tension adjustment device for high-speed aluminum strip thinning. Background Technology
[0002] The tension adjustment device for high-speed aluminum strip thinning is one of the most crucial pieces of equipment in the aluminum strip production process. It is primarily used to precisely adjust the thinning of the aluminum strip during production and to ensure thickness uniformity and quality stability through tension control. This device typically includes a support base, adjustment mechanism, drive system, and other components, achieving precise thinning and tension adjustment of the aluminum strip through a complex mechanical structure and control system.
[0003] The most commonly used equipment in the aluminum strip rolling process is the cold rolling mill. The core components of this equipment mainly include the load-bearing rolls and the work rolls. Below the load-bearing rolls, a wedge block and a corresponding screw adjustment mechanism are cleverly installed. By precisely operating the screw, the position of the wedge block can be finely adjusted, thereby changing the inclination angle and height of its contact surface. This change directly affects the distance between the load-bearing rolls and the work rolls, thus achieving precise adjustment of the aluminum strip rolling thickness.
[0004] When cold rolling aluminum strip, the roll gap setting is crucial. If the roll gap is too small, the aluminum strip will be subjected to excessive pressure as it passes through the rolls. This can not only damage the surface of the aluminum strip but also increase the internal stress, resulting in excessive tension during rolling. Excessive tension not only affects the quality of the finished aluminum strip, causing problems such as edge cracking and uneven thickness, but can also place excessive load on the cold rolling mill's components, shortening the equipment's lifespan.
[0005] However, if the roll gap is set too large, the pressure on the aluminum strip as it passes through the rolls will be insufficient to achieve the desired thinning effect, resulting in the aluminum strip thickness failing to meet production requirements. Therefore, to ensure that the aluminum strip achieves the desired thickness during rolling without experiencing excessive pressure and tension, precise roll gap adjustment is necessary based on the material and thickness of the aluminum strip. Utility Model Content
[0006] The utility model discloses a purpose lies in providing a kind of tension adjusting device for high-speed aluminium strip rolling thin, to solve the current roll gap of cold rolling mill is too small, aluminium strip is passed through roll and can be subjected to excessive pressure, this not only possibly lead to the damage of aluminium strip surface, also can make the stress of aluminium strip inside increase, thereby lead to the tension generated in rolling process is too large, tension is too large not only can affect the finished product quality of aluminium strip, such as lead to the edge cracking of aluminium strip, thickness uneven problem, possibly also cause excessive load to the equipment parts of cold rolling mill, shorten the service life of equipment, roll gap is set too large is insufficient to achieve the desired thinning effect, therefore, to ensure that aluminium strip can reach the expected thickness in rolling process, also can not be subjected to excessive pressure and lead to tension is too large, must be accurately adjusted according to the material and thickness of aluminium strip Roll gap.
[0007] To realize the above-mentioned purpose, the utility model provides the following technical scheme: a kind of tension adjusting device for high-speed aluminium strip rolling thin, including base, support sleeve being arranged on the surface of base and support roll shaft being arranged between two support sleeve, the end of the support roll shaft is connected with first wedge block, the inside of the support sleeve is provided with second wedge block, the surface of the second wedge block is connected with guide rail, the bottom side of the first wedge block is equipped with guide slot, the inside of the second wedge block is provided with screw pipe, the inside of the screw pipe is penetrated with adjusting screw rod, the end of the adjusting screw rod is connected with driven bevel gear, first bearing seat is installed between the adjusting screw rod and base, second bearing seat is installed on the surface of base, the inside of the second bearing seat is penetrated with rotation rod, the surface of the rotation rod is connected with driving bevel gear.
[0008] As a kind of tension adjusting device for high-speed aluminium strip rolling thin of the utility model, preferably, the inclined surface of the first wedge block and the second wedge block is attached, the first wedge block is connected by sliding between guide slot and guide rail.
[0009] As a kind of tension adjusting device for high-speed aluminium strip rolling thin of the utility model, preferably, the adjusting screw rod and the screw pipe are threadedly connected, the adjusting screw rod and the first bearing seat form a rotating structure.
[0010] As a kind of tension adjusting device for high-speed aluminium strip rolling thin of the utility model, preferably, the rotation rod and the second bearing seat form a rotating structure, the rotation rod and the driving bevel gear are integrated structure, the driven bevel gear and the driving bevel gear form meshing structure.
[0011] As a kind of tension adjusting device for high-speed aluminium strip rolling thin of the utility model, preferably, the inner wall of the support sleeve is connected with sliding block, the side surface of the second wedge block close to sliding block is equipped with sliding slot, the second wedge block is connected by sliding between sliding slot and sliding block.
[0012] As a kind of high-speed aluminium strip rolling thin pulling force adjusting device of the utility model, preferably, bearing ring is installed between the second wedge and the screw pipe, the end of the screw pipe is connected with knob, the side surface of the knob is connected with second external thread pipe, the end of the second wedge is connected with first external thread pipe, the surface of the first external thread pipe and second external thread pipe is sleeved with internal thread pipe.
[0013] As a kind of high-speed aluminium strip rolling thin pulling force adjusting device of the utility model, preferably, the screw pipe is formed into rotating structure between bearing ring and second wedge, first external thread pipe and internal thread pipe are connected by thread, second external thread pipe and internal thread pipe are connected by thread.
[0014] Compared with prior art, the utility model has the advantages that:
[0015] When the pressure sensor of cold rolling mill senses that pressure exceeds standard, it can control driving motor to operate, driving motor can drive rotary rod to rotate when operating, rotary rod can drive adjusting screw rod to rotate through driving bevel gear and driven bevel gear, adjusting screw rod can drive screw pipe to move transversely when rotating, screw pipe can drive second wedge to move transversely through knob, second external thread pipe, internal thread pipe and first external thread pipe, second wedge can drive first wedge to move longitudinally through guide rail and guide groove, so that the interval between support roll shaft and compression roller can be fine-tuned, so that stress increase caused by the pressure of aluminium strip being too large due to the interval between support roll shaft and compression roller being too small can be avoided, so that the pulling force generated in rolling process is avoided to be too large, and the size of support roll shaft is avoided to be too large to cause the effect of thinning.
[0016] Internal thread pipe can move transversely on the surface of first external thread pipe and second external thread pipe when rotating, when internal thread pipe completely separates from second external thread pipe and moves to the surface of first external thread pipe, knob can drive screw pipe to rotate, screw pipe can move transversely on the surface of adjusting screw rod when rotating, so that the position of unilateral guide rail can be adjusted, so that the height of unilateral first wedge can be adjusted, so that the uniformity of thickness can be maintained in subsequent thinning process of aluminium strip. ACCURACY OF DRAWINGS
[0017] The drawings are used to provide further understanding of the utility model, and constitute part of the specification, and are used together with embodiments of the utility model to explain the utility model, and do not constitute limitation on the utility model. In the drawings:
[0018] Figure 1 The main body structure schematic view provided by the embodiment of the application.
[0019] Figure 2 The adjustment structure schematic view provided by the embodiment of the application.
[0020] Figure 3 The adjustment structure sectional view provided for the embodiment of the application.
[0021] Figure 4 The wedge connecting structure explosion map provided for the embodiment of the application.
[0022] Figure 5 The second wedge connecting structure explosion map provided for the embodiment of the application.
[0023] Figure 6 The second wedge internal structure sectional view provided for the embodiment of the application.
[0024] In the figure: 1, base; 2, support sleeve; 3, support roller shaft; 4, first wedge; 5, second wedge; 6, guide rail; 7, guide groove; 8, adjusting screw; 9, driven bevel gear; 10, first bearing seat; 11, second bearing seat; 12, rotating rod; 13, driving bevel gear; 14, driving motor; 15, sliding block; 16, sliding groove; 17, bearing ring; 18, knob; 19, first external threaded tube; 20, second external threaded tube; 21, internal threaded tube; 22, screw tube. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0026] Please refer to Figures 1-6 The utility model provides the following technical scheme: a tension adjusting device for high-speed aluminum strip rolling, which comprises a base 1, support sleeves 2 arranged on the surface of the base 1 and support roller shafts 3 arranged between the two support sleeves 2, the support roller shafts 3 are connected with first wedges 4 at the end, the inside of the support sleeve 2 is provided with second wedges 5, the surface of the second wedges 5 is connected with guide rails 6, the bottom side of the first wedges 4 is provided with guide grooves 7, the inside of the second wedges 5 is provided with screw tubes 22, the inside of the screw tubes 22 penetrates adjusting screws 8, the end of the adjusting screws 8 is connected with driven bevel gears 9, the first bearing seats 10 are installed between the adjusting screws 8 and the base 1, the second bearing seats 11 are installed on the surface of the base 1, the inside of the second bearing seats 11 penetrates and is connected with rotating rods 12, the surface of the rotating rods 12 is connected with driving bevel gears 13.
[0027] The distance between the support roller shafts 3 and the compression rollers arranged by adjusting is less than the thickness of the aluminum strip, and the aluminum strip is compressed after passing between the support roller shafts 3 and the compression rollers.
[0028] The first wedge 4 is in contact with the inclined surface of the second wedge 5, and the first wedge 4 is in sliding connection between the guide groove 7 and the guide rail 6.
[0029] In specific use, the second wedge 5 can drive the guide rail 6 to slide in the guide groove 7, and the height of the first wedge 4 can be adjusted due to the change of the position in contact between the guide rail 6 and the guide groove 7 when the guide rail 6 moves horizontally, so that the height of the supporting roller shaft 3 can be precisely fine-tuned.
[0030] Preferably, the adjusting screw 8 is in threaded connection with the screw pipe 22, and the adjusting screw 8 is in rotating structure with the first bearing seat 10.
[0031] In specific use, the adjusting screw 8 can drive the screw pipe 22 to move horizontally through the threaded connection, and the screw pipe 22 can drive the second wedge 5 to move horizontally.
[0032] Preferably, the rotating rod 12 is in rotating structure with the second bearing seat 11, the rotating rod 12 is in integral structure with the driving bevel gear 13, and the driven bevel gear 9 is in meshing structure with the driving bevel gear 13.
[0033] In specific use, the rotating rod 12 can drive the driving bevel gear 13 to rotate, the driving bevel gear 13 can drive the driven bevel gear 9 to rotate through the meshing structure, and the driven bevel gear 9 can drive the adjusting screw 8 to rotate in the first bearing seat 10.
[0034] Preferably, the inner wall of the supporting sleeve 2 is connected with the sliding block 15, the side surface of the second wedge 5 close to the sliding block 15 is provided with the sliding groove 16, and the second wedge 5 is in sliding connection between the sliding groove 16 and the sliding block 15.
[0035] In specific use, the second wedge 5 can drive the sliding groove 16 to slide on the surface of the sliding block 15, so that the movement direction of the second wedge 5 can be limited.
[0036] Preferably, the bearing ring 17 is installed between the second wedge 5 and the screw pipe 22, the end of the screw pipe 22 is connected with the knob 18, the side surface of the knob 18 is connected with the second outer threaded pipe 20, the end of the second wedge 5 is connected with the first outer threaded pipe 19, and the inner threaded pipe 21 is sleeved on the surfaces of the first outer threaded pipe 19 and the second outer threaded pipe 20.
[0037] Preferably, the screw pipe 22 is in rotating structure with the second wedge 5 through the bearing ring 17, the first outer threaded pipe 19 is in threaded connection with the inner threaded pipe 21, and the second outer threaded pipe 20 is in threaded connection with the inner threaded pipe 21.
[0038] In use, the knob 18 can drive the screw pipe 22 to rotate, and the screw pipe 22 can move horizontally on the surface of the adjusting screw 8 through the threaded connection, so that the position of the second wedge block 5 can be adjusted.
[0039] In use, the working principle of the utility model is as follows: when the cold rolling mill is thinning the aluminum strip, the driving motor 14 can be controlled to run when the pressure sensor of the cold rolling mill senses that the pressure exceeds the standard, the driving motor 14 can drive the rotary rod 12 to rotate when running, the rotary rod 12 can drive the driving bevel gear 13 to rotate, the driving bevel gear 13 can drive the adjusting screw 8 to rotate through the driven bevel gear 9 when rotating, the adjusting screw 8 can drive the screw pipe 22 to move horizontally when rotating, the screw pipe 22 can drive the second wedge block 5 to move horizontally through the knob 18, the second outer threaded pipe 20, the inner threaded pipe 21 and the first outer threaded pipe 19, the second wedge block 5 can drive the first wedge block 4 to move longitudinally through the guide rail 6 and the guide groove 7, so that the distance between the support roller shaft 3 and the compression roller can be finely adjusted.
[0040] When the height deviation occurs due to the wear of the two ends of the support roller shaft 3 caused by the difference in the tension force borne, the inner threaded pipe 21 can be rotated at this time, the inner threaded pipe 21 can move horizontally on the surface of the first outer threaded pipe 19 and the second outer threaded pipe 20 when rotating, the knob 18 can be rotated when the inner threaded pipe 21 moves to the surface of the first outer threaded pipe 19 completely away from the second outer threaded pipe 20, the knob 18 can drive the screw pipe 22 to rotate when rotating, the screw pipe 22 can move horizontally on the surface of the adjusting screw 8 when rotating, so that the position adjustment of the single-side guide rail 6 can be realized, the height of the single-side first wedge block 4 can be adjusted, and the height of the first wedge block 4 is consistent with the height of the first wedge block 4 on the other side, the inner threaded pipe 21 can be reversely rotated, the inner threaded pipe 21 can move horizontally to the surface of the first outer threaded pipe 19 and the second outer threaded pipe 20 when reversely rotating, so that the uniformity of the thickness can be maintained in the subsequent thinning process of the aluminum strip.
[0041] Finally, it should be noted that: the above only for the preferred embodiments of the utility model, and not for limiting the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or make equivalent replacement to part of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A tension adjusting device for high speed aluminum strip rolling, comprising a base (1), support sleeves (2) arranged on the surface of the base (1), and support roller shafts (3) arranged between the two support sleeves (2), characterized in that, The supporting roller shaft (3) is connected with a first wedge block (4), the supporting sleeve (2) is internally provided with a second wedge block (5), the surface of the second wedge block (5) is connected with a guide rail (6), the bottom side of the first wedge block (4) is provided with a guide groove (7), the inside of the second wedge block (5) is provided with a screw pipe (22), the inside of the screw pipe (22) penetrates an adjusting screw rod (8), the end of the adjusting screw rod (8) is connected with a driven bevel gear (9), the first bearing seat (10) is installed between the adjusting screw rod (8) and the base (1), the second bearing seat (11) is installed on the surface of the base (1), the inside of the second bearing seat (11) penetrates and is connected with a rotating rod (12), the surface of the rotating rod (12) is connected with a driving bevel gear (13).
2. The tension adjusting device for high speed aluminum strip rolling as claimed in claim 1, wherein: The inclined surface of the first wedge block (4) and the second wedge block (5) is attached, and the first wedge block (4) is slidably connected between the guide groove (7) and the guide rail (6).
3. The tension adjusting device for high speed aluminum strip rolling as claimed in claim 2, wherein: The adjusting screw rod (8) and the screw pipe (22) are threadedly connected, and the adjusting screw rod (8) and the first bearing seat (10) are rotatably connected.
4. The tension adjusting device for high speed aluminum strip rolling as claimed in claim 3, wherein: The rotating rod (12) and the second bearing seat (11) are rotatably connected, the rotating rod (12) and the driving bevel gear (13) are integrally connected, and the driven bevel gear (9) and the driving bevel gear (13) are meshingly connected.
5. The tension adjusting device for high speed aluminum strip rolling as claimed in claim 4, wherein: The inner wall of the supporting sleeve (2) is connected with a sliding block (15), the side surface of the second wedge block (5) close to the sliding block (15) is provided with a sliding groove (16), and the second wedge block (5) is slidably connected with the sliding block (15) through the sliding groove (16).
6. The tension adjusting device for high speed aluminum strip rolling according to claim 1, characterized in that: The second wedge block (5) and the screw pipe (22) are provided with a bearing ring (17), the end of the screw pipe (22) is connected with a knob (18), the side surface of the knob (18) is connected with a second external threaded pipe (20), the end of the second wedge block (5) is connected with a first external threaded pipe (19), and the surface of the first external threaded pipe (19) and the second external threaded pipe (20) is sleeved with an internal threaded pipe (21).
7. The tension adjusting device for high speed aluminum strip rolling as claimed in claim 6, wherein: The screw pipe (22) and the second wedge block (5) are rotatably connected through the bearing ring (17), the first external threaded pipe (19) and the internal threaded pipe (21) are threadedly connected, and the second external threaded pipe (20) and the internal threaded pipe (21) are threadedly connected.