Automatic spinning device for tubular pile end plate

Abstract

The utility model discloses an automatic spinning device for a tubular pile end plate, and belongs to the technical field of tubular pile end plate machining. The device comprises a spinning device, the spinning device comprises mounting tables, a spinning roller arranged between the mounting tables, a lifting table arranged at the bottom of the spinning roller, a lifting mechanism used for lifting a square plate and a second pushing mechanism used for feeding and pushing, and the spinning device is used for flattening the square plate; the conveying device comprises a roller conveying belt used for conveying the small square plates. According to the automatic spinning device for the tubular pile end plate, the high-precision and continuous machining process can be achieved, the labor cost is reduced, the production efficiency is remarkably improved, in addition, due to the design of the lifting rolling table, the gravity and inertia needing to be overcome in the operation process are small, energy consumption is effectively reduced, and compared with a traditional roller downward pressing mode, the production efficiency is greatly improved. And the rolling table is lifted, so that the equipment runs more stably, and the overall economical efficiency and reliability are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a pipe pile end plate processing technical field, especially a pipe pile end plate automatic spinning device. BACKGROUND

[0002] In modern architecture and civil engineering, pipe piles are widely used in various engineering projects as an important foundation bearing component. The end plate of the pipe pile is the key part connecting the pile body and the foundation, and its processing precision and quality directly affect the safety and stability of the entire structure. The traditional pipe pile end plate processing method mainly relies on manual or semi-automatic mechanical equipment, which has the problems of low processing efficiency, difficult quality guarantee and high labor intensity.

[0003] At present, there are some pipe pile end plate processing equipment on the market, but most of these devices use the method of pressing down the roller to flatten. Although this method can achieve certain processing effect in some cases, the heavy roller has a large mass, which requires more energy consumption during operation. In addition, the heavy roller causes great burden on the wear and maintenance cost of the equipment when it moves up and down. With the continuous development of automation technology, the market's requirements for the processing efficiency and quality of pipe pile end plates are constantly improving. Therefore, in view of the above problems, we propose a pipe pile end plate automatic spinning device. SUMMARY

[0004] The utility model aims at providing a pipe pile end plate automatic spinning device to solve the problems of low processing efficiency, high labor intensity and poor economy of heavy spinning roller pressing down method in the traditional pipe pile end plate spinning processing method.

[0005] To solve the above technical problems, the utility model provides a pipe pile end plate automatic spinning device, which comprises a spinning device, the spinning device comprises a mounting table, a spinning roller arranged between the mounting tables, a lifting table arranged at the bottom of the spinning roller, a lifting mechanism for lifting the square plate, and a second propulsion mechanism for feeding and pushing, the spinning device is used for flattening the square plate.

[0006] The conveying device comprises a roller conveyor belt for transporting small square plates.

[0007] Preferably, the lifting table is arranged on one side of the roller conveyor belt, and the lifting table is driven by hydraulic pressure.

[0008] Preferably, the lifting mechanism is arranged in the roller gap of the roller conveyor belt, and the lifting mechanism is used to lift the end plate to the height of the lifting table.

[0009] Preferably, the second propulsion mechanism is arranged above the roller conveyor belt, and the second propulsion mechanism is used to push the end plate above the lifting table.

[0010] Preferably, the mounting table is fixed to the ground, and the spinning roller shaft is connected to the mounting table.

[0011] Preferably, the lifting table comprises a rolling table and a plurality of hydraulic columns surrounding the rolling table.

[0012] Preferably, the spinning device further comprises a hydraulic cylinder for driving the hydraulic columns to lift, a gear box for driving the spinning roller to rotate, a reduction motor for driving the rolling table to rotate axially, and a cylinder for driving the second propulsion mechanism to advance.

[0013] Compared with the prior art, the pipe pile end plate automatic spinning device has the following beneficial effects:

[0014] 1. The pipe pile end plate automatic spinning device can realize a high-precision and continuous processing process, reduces labor cost, and significantly improves production efficiency. The efficient automatic operation not only speeds up the production cycle, but also improves the overall quality of the product, meeting the high-standard demand of the modern construction industry.

[0015] 2. The pipe pile end plate automatic spinning device effectively reduces energy consumption by lifting the rolling table, thereby reducing the gravity and inertia required during operation. Compared with the traditional rolling cylinder pressing method, the lifting rolling table makes the equipment run more smoothly, improves the overall economy and reliability, reduces the demand for energy, and reduces the wear and tear of the equipment during frequent movement, prolonging the service life of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 is a processing principle schematic view of the pipe pile end plate automatic spinning device provided by the present application;

[0017] Fig. 2 is a partial cross-sectional view of the pipe pile end plate automatic spinning device provided by the present application;

[0018] In the figure: 1, spinning device; 101, mounting table; 102, spinning roller; 103, lifting table; 103a, rolling table; 103b, hydraulic column; 104, lifting mechanism; 105, second propulsion mechanism; 106, hydraulic cylinder; 107, gear box; 108, reduction motor; 109, cylinder; 2, conveying device; 201, roller conveyor. DETAILED DESCRIPTION

[0019] The utility model makes further detailed description of the utility model below combining with the drawings and specific embodiments. The advantages and characteristics of the utility model will be more apparent according to the following description and claims. It should be noted that, the drawings all adopt very simplified form and all use non-precise proportion, only to facilitate, clear and assist the purpose of description of the utility model embodiment.

[0020] In the description of the utility model, it needs to be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" and the like can explicitly or implicitly include one or more features. In the description of the utility model, the meaning of "a plurality of" is two or more, unless otherwise specified.

[0021] In the description of the utility model, it needs to be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected, it can be mechanical connection, or electrical connection, it can be directly connected, or indirectly connected through intermediate medium, it can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood through specific circumstances. Embodiment

[0022] The utility model provides a kind of pipe pile end plate automatic spinning device, please refer to Figs. 1-2 , including spinning device 1, the spinning device 1 includes installation platform 101, spinning roller 102 being arranged between installation platform 101, lifting platform 103 being arranged in the bottom of spinning roller 102, lifting mechanism 104 for lifting square plate, and second propulsion mechanism 105 for feeding push, the spinning device 1 is used to flatten square plate;Conveying device 2, the conveying device 2 includes roller conveyor 201 for small square plate transportation.

[0023] The lifting platform 103 is arranged on one side of the roller conveyor 201, and the lifting platform 103 is driven by hydraulic pressure; the lifting mechanism 104 is arranged in the roller gap of the roller conveyor 201, and the lifting mechanism 104 is used for lifting the end plate to the height of the lifting platform 103; the second pushing mechanism 105 is arranged above the roller conveyor 201, and the second pushing mechanism 105 is used for pushing the end plate to above the lifting platform 103; the mounting table 101 is fixed to the ground, and the spinning roller 102 is connected to the mounting table 101; the lifting platform 103 comprises a rolling platform 103a and a plurality of hydraulic columns 103b surrounding the rolling platform 103a; the spinning device 1 further comprises a hydraulic cylinder 106 for driving the hydraulic columns 103b to lift, a gear box 107 for driving the spinning roller 102 to rotate, a reduction motor 108 for driving the rolling platform 103a to rotate axially, and a pneumatic cylinder 109 for driving the second pushing mechanism 105.

[0024] It should be noted that preferably, the spinning roller 102 is axially mounted between the mounting tables 101, the roller axis is perpendicular to the feeding direction of the square plate, the lifting platform 103 is opposite to the bottom of the roller, the lifting platform 103 is connected to the top hydraulic cylinder 106 through four hydraulic columns 103b, when the hydraulic cylinder 106 is driven, the mounting table 101 is fixed in position, the lifting platform 103 drives the rolling platform 103a to synchronously ascend or descend, the reduction motor 108 is installed in the rolling platform 103a for rotation of the rolling platform 103a, the lifting mechanism 104 is composed of a plurality of small supporting vertical pipes, which are sequentially arranged through the gap of the roller conveyor 102 and are lifted by the pneumatic cylinder, the square plate is transported to above the lifting mechanism 104 by the roller conveyor 201, triggers the position sensor, the lifting mechanism 104 then lifts the square plate and locks, and then the second pushing mechanism 105 pushes the square plate to the lifting platform 103, the spinning roller 102 is rotated by the gear box transmission for spinning, the rolling platform 103a is lifted by the hydraulic column 103b and is axially rotated by the reduction motor 108, so as to realize flattening of the surface of the square plate.

[0025] Preferably, the spinning device 1 comprises a plurality of driving members such as hydraulic pressure, motor, pneumatic cylinder and the like, and these driving members are monitored and feedback controlled by PLC control, so as to realize full-process automatic driving of the roller conveyor 201, lifting of the lifting mechanism 104, pushing of the second pushing mechanism 105, rotation of the spinning roller 102, ascending of the lifting platform 103 and rotation of the rolling platform 103a, so as to finally realize flattening of the square plate.

[0026] In summary, the pipe pile end plate automatic spinning device can realize high-precision and continuous processing, reduces labor cost, and significantly improves production efficiency. The efficient automatic operation not only speeds up the production cycle, but also improves the overall quality of the product, meets the demand of the modern construction industry for high standards, and additionally, the device effectively reduces energy consumption by lifting the rolling table design, so that the gravity and inertia required during operation are small. Compared with the traditional rolling cylinder pressing method, the lifting rolling table makes the equipment run more smoothly, improves the overall economy and reliability, this method not only reduces the demand for energy, but also reduces the wear and tear of the equipment during frequent movement, prolonging the service life of the equipment.

[0027] The above description is only a description of the preferred embodiment of the utility model, and is not any limitation on the scope of the utility model. Any modification made by a person skilled in the art according to the above disclosure is within the protection scope of the claims.

Claims

1. A pipe pile end plate automatic spinning device, characterized in that, The utility model relates to a kind of spinning device and conveying device, including: Spinning device (1), the spinning device (1) includes installation platform (101), spinning roller (102) being arranged between installation platform (101), lifting platform (103) being arranged in the bottom of spinning roller (102), lifting mechanism (104) for lifting square plate, and second propulsion mechanism (105) for feeding push, the spinning device (1) is used to flatten square plate; Conveying device (2), the conveying device (2) includes roller conveyor (201) for small square plate transportation.

2. The automatic spinning device for the end plate of a tubular pile according to claim 1, wherein The lifting platform (103) is arranged on one side of the roller conveyor (201), and the lifting platform (103) is driven by hydraulic pressure.

3. The automatic spinning device for the end plate of a tubular pile according to claim 2, wherein The lifting mechanism (104) is arranged in the roller gap of the roller conveyor (201), and the lifting mechanism (104) is used to lift the end plate to the level of the lifting platform (103).

4. The automatic spinning device for the end plate of a tubular pile according to claim 3, wherein The second propulsion mechanism (105) is arranged above the roller conveyor (201), and the second propulsion mechanism (105) is used to push the end plate above the lifting platform (103).

5. The automatic spinning device for the end plate of a tubular pile according to claim 1, wherein The installation platform (101) is fixed to the ground, and the spinning roller (102) shaft is connected to the installation platform (101).

6. The automatic spinning device for the end plate of a tubular pile according to claim 1, wherein The lifting platform (103) includes rolling platform (103a) and multiple hydraulic columns (103b) surrounding the rolling platform (103a).

7. A device for automatic spinning of a tubular pile end plate according to claim 6, characterized in that The spinning device (1) further includes a hydraulic cylinder (106) for driving the hydraulic columns (103b) to lift, a gear box (107) for driving the spinning roller (102) to rotate, a reduction motor (108) for driving the rolling platform (103a) to rotate axially, and a pneumatic cylinder (109) for driving the second propulsion mechanism (105).

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