Efficient and energy-saving automatic casting production device

By using a guide rail and motor-driven system to adjust the height and angle of the container, combined with a protective cover and spring return assembly, the problem of liquid splashing in existing casting production equipment has been solved, achieving a safe and efficient casting process.

CN223603430UActive Publication Date: 2025-11-28HENAN RUIZHI MASCH TECH CO LTD
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Patent Information

Application Number
CN202422593236.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-26
Publication Date
2025-11-28
Estimated Expiration
2034-10-26

AI Technical Summary

Technical Problem

Existing automated casting production equipment suffers from splashing during the casting process due to the excessive height of the container bucket causing the liquid to impact the mold at high speed, which affects work efficiency and may cause worker injuries.

Method used

The system employs a guide rail and motor-driven height and angle adjustment mechanism for the container, combined with a protective cover design. It controls the liquid flow rate to reduce splashing by reducing the outlet area and using a spring-loaded return assembly, and improves stability by securing the casting mold with screws.

Benefits of technology

It effectively reduces molten iron splashing, improves work efficiency, protects the safety of workers, and enables the rapid installation and fixation of casting molds.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of casting production, and discloses an efficient and energy-saving automatic casting production device which comprises a first shell, and an adjusting assembly is arranged on the outer wall of a first sliding block. The adjusting assembly comprises a supporting frame, the outer wall of the first sliding block is fixedly connected to the outer wall of the supporting frame, a second shell is fixedly connected to the outer wall of the supporting frame, a motor is fixedly connected to the interior of the second shell, the output end of the motor is fixedly connected with a first connecting rod, and the outer wall of the first connecting rod is rotationally connected to the interior of the supporting frame. A containing barrel is fixedly connected to the outer wall of the first connecting rod, an automatic rebounding assembly is arranged on the outer wall of the containing barrel, and a protective cover is arranged on the upper surface of the containing barrel. According to the utility model, the flow velocity of the liquid can be controlled through the cooperation of a height moving device and an angle adjusting device, and the flowing-out velocity of the liquid is reduced by arranging the bulge of the protective cover at the liquid outlet of the accommodating barrel, so that the effect of reducing splashing of molten iron is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to foundry production technical field especially relates to a kind of high-efficiency energy-saving automated foundry production device. BACKGROUND

[0002] Casting is the process of melting metal into liquid that meets certain requirements and pouring into casting mold, and after cooling, solidification, cleaning treatment, obtaining castings with predetermined shape, size and performance.In the casting process, the molten iron in the containing barrel needs to be poured into the mold for casting work.The casting production has the following advantages: first, wide adaptability, commonly used metal materials in industry can be manufactured;Second, low cost, the raw materials used in casting are usually industrial by-products such as scrap, waste and cutting chips, which are easy to obtain and inexpensive, reducing the cost of part production.

[0003] The existing automated foundry production device generally includes height adjusting device and pouring mold fixing device, wherein the existing height adjusting device is composed of supporting device, lifting device and angle adjusting device, wherein the lifting device is lifted by crane to adjust the height of the containing barrel, and the containing barrel is moved to the appropriate height, and the angle adjusting device is pulled by the hook to tilt the containing barrel at the appropriate height to realize the pouring of molten iron.

[0004] The existing pouring production device is lifted to the appropriate height by crane and then tilted by pull rod and guided by guide plate, so that the liquid at too high height hits the hard mold above at high speed, causing splashing, so that the anti-splashing effect in the casting process cannot be realized, and the splashing of liquid in the pouring process cannot be guaranteed to cause damage to workers and affect work efficiency. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides a kind of high-efficiency energy-saving automated foundry production device, which aims to improve the problem of staff injury caused by lack of anti-splashing device in the existing structure.

[0006] To achieve the above object, the utility model provides the following technical scheme: An automatic high -efficient energy -saving casting production device, including the shell no.

[0007] Further, the limiting assembly includes a limiting block, the limiting block outer wall fixedly connected in the one end of the guide rail, the limiting block outer wall fixedly connected in the shell no.

[0008] Further, the shell lower surface fixedly connected with base, the base upper surface fixedly connected with casting mould, the casting mould inside slidingly connected with connecting block no.

[0009] Further, the screw no. 2 outer wall slidingly connected in the connecting block no. 2, the ball outer wall slidingly connected in the casting mould inside.

[0010] Further, the automatic rebound assembly includes a rotating block, the rotating block outer wall fixedly connected in the protective cover, the rotating block inside rotationally connected with connecting rod no. 3, the connecting rod no. 3 outer wall fixedly connected with connecting block no. 1, the connecting block no. 1 outer wall fixedly connected with barrier block, the connecting block lower surface fixedly connected with guide rod, the guide rod one end fixedly connected with sliding block no. 2, the sliding block no. 2 outer wall slidingly connected in the guide plate inside, the sliding block no. 2 lower surface fixedly connected with spring, the spring one end fixedly connected with guide plate.

[0011] Further, the guide rod outer wall slidingly connected in the guide plate inside, the spring outer wall sets up in the guide plate.

[0012] Further, the guide rail outer wall fixedly connected in the shell no. 1 inside.

[0013] Further, the support frame outer wall fixedly connected with screw no. 1.

[0014] The utility model has the advantages of the following beneficial effects:

[0015] 1. In the utility model, the accommodating barrel can be moved to a suitable height through the drive of the guide rail, the accommodating barrel can be inclined through the drive of the motor to realize the adjustment of the angle, the device for adjusting the height and the angle can be used to control the flow rate of the liquid, the convex of the protective cover is arranged at the liquid outlet of the accommodating barrel, the area of the liquid outlet can be reduced to reduce the flow rate of the liquid, and the protective cover can automatically rebound through the cooperation of the spring and the sliding block two, so that the effect of reducing the splashing of the molten iron is achieved.

[0016] 2. In the utility model, first, the connecting block two is slid in the casting mold, the connecting block two is screwed into the base to create conditions for connecting the casting mold and the base, the ball can be extruded to extrude the casting mold through the movement of the screw two, the fixation of the casting mold and the base can be enhanced through extrusion, and the casting mold can be fixed above the base. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 A three-dimensional structure schematic view of the efficient and energy-saving automatic casting production device is provided.

[0018] Figure 2 A protective cover part structure schematic view of the efficient and energy-saving automatic casting production device is provided.

[0019] Figure 3 A connecting rod one part structure schematic view of the efficient and energy-saving automatic casting production device is provided.

[0020] Figure 4 A ball part structure schematic view of the efficient and energy-saving automatic casting production device is provided.

[0021] Figure 5 A connecting rod two part structure schematic view of the efficient and energy-saving automatic casting production device is provided.

[0022] Figure 6 A blocking block part structure schematic view of the efficient and energy-saving automatic casting production device is provided.

[0023] LEGEND:

[0024] 1, shell one; 2, base; 3, casting mold; 4, limit block; 5, guide rail; 6, slider one; 7, support frame; 8, screw one; 9, rotating block; 10, protective cover; 11, containing barrel; 12, shell two; 13, motor; 14, connecting rod one; 15, screw two; 16, ball; 17, barrier block; 18, connecting rod two; 19, connecting block; 20, connecting rod three; 21, guide rod; 22, slider two; 23, guide plate; 24, spring. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0026] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6The utility model provides an embodiment: a kind of high-efficiency energy-saving automated casting production device, including shell one 1, shell one 1 inside fixedly connected with guide rail 5, guide rail 5 one end is provided with limiting component, limiting component is used to limit the moving range of slider one 6, slider one 6 inside slidingly connected in the outer wall of guide rail 5, slider one 6 outer wall is provided with adjusting assembly;Adjusting assembly includes support frame 7, slider one 6 outer wall is fixedly connected in the outer wall of support frame 7, by installing support frame 7 in slider one 6 outer wall to fix containing barrel 11, to prevent containing barrel 11 too heavy influence work progress, support frame 7 outer wall is fixedly connected with shell two 12, shell two 12 inside fixedly connected with motor 13, by shell two 12 is fixed in the outer wall of support frame 7, with shell two 12 can prevent motor 13 because of the temperature of molten iron in containing barrel 11 cause motor 13 damage to cause unnecessary damage, motor 13 output end is fixedly connected with connecting rod one 14, connecting rod one 14 outer wall is rotatably connected in the inside of support frame 7, by connecting rod one 14 outer wall rotatably connected in the inside of support frame 7, to realize the rotation of motor 13 drive connecting rod one 14 in support frame 7 inside creates necessary condition, connecting rod one 14 outer wall is fixedly connected with containing barrel 11, by connecting rod one 14 is fixed in the outer wall of containing barrel 11, so as to realize when connecting rod one 14 also drives containing barrel 11 to rotate when rotating, containing barrel 11 outer wall is provided with automatic rebound component, containing barrel 11 upper surface is provided with protective cover 10, protective cover 10 inside rotatably connected with connecting rod two 18, protective cover 10 is rotatably connected in the outer wall of connecting rod two 18, so as to realize the rotation of protective cover 10, connecting rod two 18 outer wall is fixedly connected in the inside of containing barrel 11, so as to realize by connecting rod two 18 and containing barrel 11 connect together;Limiting component includes limit block 4, limit block 4 outer wall is fixedly connected in the one end of guide rail 5, limit block 4 outer wall is fixedly connected in the inside of shell one 1, by limit block 4 can limit slider one 6 in the movement of the outer wall of guide rail 5, to prevent slider one 6 movement degree is too big and containing barrel 11 knock in casting mold 3 cause containing barrel 11 drop and cause unnecessary loss.The automatic rebound assembly comprises a rotating block 9, an outer wall of the rotating block 9 is fixedly connected to the protective cover 10, a connecting rod three 20 is rotatably connected to the inside of the rotating block 9, the rotating block 9 is rotatably connected to the outer wall of the connecting rod three 20, and then the rotating block 9 is fixed on the upper surface of the protective cover 10; when the protective cover 10 rotates, the rotating block 9 can rotate with the protective cover 10; the outer wall of the connecting rod three 20 is fixedly connected to a connecting block one 19, the connecting rod three 20 is fixed in the connecting block one 19 through the connecting block one 19, and conditions are created for the rotation of the rotating block 9; the outer wall of the connecting block one 19 is fixedly connected to a blocking block 17, the rotation of the rotating block 9 is blocked through the blocking block 17, and the rotating force of the rotating block 9 is converted into pressure to press down the connecting block one 19; the lower surface of the connecting block one 19 is fixedly connected to a guide rod 21, the guide rod 21 and the connecting block one 19 are connected, and the extrusion of the connecting block one 19 can be guided; one end of the guide rod 21 is fixedly connected to a sliding block two 22, the outer wall of the sliding block two 22 is slidably connected to the inside of a guide plate 23, the lower surface of the sliding block two 22 is fixedly connected to a spring 24, one end of the spring 24 is fixedly connected to the guide plate 23, the sliding block two 22 can move downward through the pressing of the connecting block one 19, the spring 24 is deformed through the extrusion of the sliding block two 22, and the spring 24 restores the protective cover 10 to automatically close after the protective cover 10 is unloaded; the outer wall of the guide rod 21 is slidably connected to the inside of the guide plate 23, the guide rod 21 is arranged in the guide plate 23, the direction of the pressing of the connecting block one 19 does not change, and the outer wall of the spring 24 is arranged in the guide plate 23; the outer wall of the guide rail 5 is fixedly connected to the inside of the shell one 1; the outer wall of the support frame 7 is fixedly connected to a screw one 8, and the connection between the support frame 7 and the sliding block one 6 can be strengthened through the screw one 8.

[0027] With reference to Figure 1 , Figure 2 and Figure 4 , the lower surface of the shell one 1 is fixedly connected to a base 2, the upper surface of the base 2 is fixedly connected to a casting mold 3, the inside of the casting mold 3 is slidably connected to a connecting block two 25, the connecting block two 25 is arranged in the inside of the casting mold 3, the inside of the connecting block two 25 is slidably connected to a ball 16, the ball 16 is arranged in the inside of the connecting block two 25, conditions are created for subsequent fixing work, the outer wall of the ball 16 is slidably connected to a screw two 15, the ball 16 is extruded and moves when the screw two 15 is screwed through the connection between the screw two 15 and the ball 16, the outer wall of the screw two 15 is threadedly connected to the inside of the base 2, the expanding device and the base 2 are connected together through the screwing of the screw two 15 into the inside of the base 2, the outer wall of the screw two 15 is slidably connected to the connecting block two 25, the outer wall of the ball 16 is slidably connected to the inside of the casting mold 3, the ball 16 slides out of the inside of the connecting block two 25 through the screwing of the screw two 15, and the ball 16 extrudes the casting mold 3 to fix the base 2 and the casting mold 3 together.

[0028] Working principle: first need to pour molten iron into the containing bucket 11, first by pulling hook to open the protective cover 10 to pour molten iron into the containing bucket 11, when the protective cover 10 rotates, the rotating block 9 also rotates, when the rotating block 9 rotates to a certain angle, it will be blocked by the second blocking block 17, so that the rotating block 9 cannot continue to rotate, the pressure of the rotating block 9 can make the connecting block 19 move downward, the guide rod 21 is fixed below the connecting block 19 to guide its movement, the connection of the guide rod 21 and the connecting block 19 can make the sliding block 22 move on the guide plate 23, the movement of the sliding block 22 can extrude the spring 24, so that it deforms, when the containing bucket 11 is filled, remove the pull hook, when the protective cover 10 cancels the stress, the spring 24 restores to its original shape, the protective cover 10 will be closed, when starting casting, the motor 13 rotates the connecting rod 14, the connecting rod 14 is fixed on the outer wall of the containing bucket 11, so the motor 13 can drive the containing bucket 11 to rotate to adjust the angle, the sliding block 6 can move on the outer wall of the guide rail 5, the containing bucket 11 and the sliding block 6 are connected by the support frame 7, so that the height of the containing bucket 11 can be adjusted by the movement of the sliding block 6, so that the outlet of the containing bucket 11 always remains above the casting mold 3 to reduce the splashing of the liquid, the protrusion provided on the protective cover 10 can reduce the area of the outlet, so as to control the flow rate of the liquid, the connecting block 25 is placed in the casting mold 3, the ball 16 is extruded from the connecting block 25 by screwing the screw 15, when the ball 16 is extruded, the casting mold 3 can be extruded to fix the casting mold 3 and the base 2 together, so as to quickly install the casting mold 3.

[0029] Finally, it should be pointed out that: the above is only the preferred embodiment of the present application, and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A high-efficiency energy-saving automated casting production device, comprising a shell one (1), characterized in that: The shell one (1) is fixedly connected with guide rail (5) inside, one end of guide rail (5) is provided with limiting component, limiting component is used for limiting the moving range of slider one (6), slider one (6) is slidably connected in the outer wall of guide rail (5), the outer wall of slider one (6) is provided with adjusting assembly; The adjusting assembly includes support frame (7), the outer wall of slider one (6) is fixedly connected to the outer wall of support frame (7), the outer wall of support frame (7) is fixedly connected with shell two (12), the inside of shell two (12) is fixedly connected with motor (13), the output end of motor (13) is fixedly connected with connecting rod one (14), the outer wall of connecting rod one (14) is rotatably connected in the inside of support frame (7), the outer wall of connecting rod one (14) is fixedly connected with containing barrel (11), the outer wall of containing barrel (11) is provided with automatic rebound assembly, the upper surface of containing barrel (11) is provided with protective cover (10), the inside of protective cover (10) is rotatably connected with connecting rod two (18), the outer wall of connecting rod two (18) is fixedly connected in the inside of containing barrel (11).

2. The energy-efficient automated casting production device of claim 1, wherein: The limiting component includes limit block (4), the outer wall of limit block (4) is fixedly connected to one end of guide rail (5), the outer wall of limit block (4) is fixedly connected in the inside of shell one (1).

3. The energy-efficient automated casting production device of claim 1, wherein: The lower surface of shell one (1) is fixedly connected with base (2), the upper surface of base (2) is fixedly connected with casting mold (3), the inside of casting mold (3) is slidably connected with connecting block two (25), the inside of connecting block two (25) is slidably connected with ball (16), the outer wall of ball (16) is slidably connected with screw two (15), the outer wall of screw two (15) is threadedly connected in the inside of base (2).

4. The energy-efficient automated casting production device of claim 3, wherein: The outer wall of screw two (15) is slidably connected in connecting block two (25), the outer wall of ball (16) is slidably connected in the inside of casting mold (3).

5. The energy efficient automated casting production apparatus of claim 1, wherein: The automatic rebound assembly includes rotating block (9), the outer wall of rotating block (9) is fixedly connected to protective cover (10), the inside of rotating block (9) is rotatably connected with connecting rod three (20), the outer wall of connecting rod three (20) is fixedly connected with connecting block one (19), the outer wall of connecting block one (19) is fixedly connected with blocking block (17), the lower surface of connecting block one (19) is fixedly connected with guide rod (21), one end of guide rod (21) is fixedly connected with slider two (22), the lower surface of slider two (22) is fixedly connected with spring (24), one end of spring (24) is fixedly connected with guide plate (23), the outer wall of slider two (22) is slidably connected in the inside of guide plate (23).

6. The energy-efficient automated casting production device of claim 5, wherein: The outer wall of guide rod (21) is slidably connected in the inside of guide plate (23), the outer wall of spring (24) is provided in guide plate (23).

7. The energy efficient automated casting production apparatus of claim 1, wherein: The outer wall of guide rail (5) is fixedly connected in the inside of shell one (1).

8. The energy efficient automated casting production device of claim 1, wherein; The outer wall of support frame (7) is fixedly connected with screw one (8).