Granulating device for forming aluminum particles
By designing a rotating chamber and stirring, extrusion, and cutting devices inside the box, the problems of uneven aluminum particle forming and adhesion were solved, achieving high-quality and efficient production of aluminum particles.
Patent Information
- Application Number
- CN202520482701.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2035-03-19
AI Technical Summary
Traditional aluminum granule forming equipment cannot guarantee that all parts of the aluminum granules are subjected to the same degree of force during the forming process, resulting in inconsistent shape and density. Furthermore, the granules are prone to sticking together in high temperature and high humidity environments, which affects product quality.
An aluminum granule forming device was designed, comprising a box, a rotating box, a stirring cylinder, an extrusion cylinder, and a cutting device. The rotating box is driven by a rotary motor to tumble the aluminum granules, and the combination of a stirring motor and an extrusion cylinder ensures uniform forming of the aluminum granules. The aluminum granules are cut and collected inside the rotating box to reduce adhesion.
It improves the forming quality and appearance consistency of aluminum granules, reduces the impact of external factors on the quality of aluminum granules, and improves production efficiency and product precision.
Smart Images
Figure CN223603441U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to granulating device technical field, specifically speaking, a kind of granulating device for aluminium particle forming. BACKGROUND
[0002] Aluminium particle is also known as aluminium pellet and aluminium sand, aluminium particle is refined by repeatedly wire drawing, cutting and grinding process using aluminium ingot containing 99% aluminium, and its appearance is bright and cylindrical, widely used in surface finishing treatment of aluminium casting and copper or zinc casting, sand blasting of various metal surfaces, deburring and burr removal of cast workpieces, blade surface and cast product surface sand blasting and polishing, etc.
[0003] The specific design and structure of the granulating device for aluminium particle forming may vary depending on different manufacturers and application requirements, but generally they include the following key parts: fixed shell, pushing pipe, hydraulic propelling rod and pushing piston, etc., wherein the fixed shell is the support and protection structure of the whole device, usually rectangular frame shape, both ends are open, both sides are provided with conveying belt fixing wheel, for installing and fixing other components, the pushing pipe is the channel of molten aluminium material, generally cylindrical pipe, connecting smelting mechanism and granulating cutting and screening mechanism, hydraulic propelling rod and pushing piston, hydraulic propelling rod is driven by hydraulic pump and hydraulic motor, pushing piston moves in pushing pipe, so as to push molten aluminium material forward.
[0004] Traditional granulating device cannot guarantee that aluminium particles can be subjected to the same degree of action at each part during forming process, which is easy to cause the shape and density of aluminium particles to be inconsistent, and aluminium particles are easy to stick together during forming process, especially in some environments containing sticky components or under high temperature and high humidity, which affects the quality of products and subsequent use. SUMMARY
[0005] In order to make up for the shortcomings of prior art, in view of the problems existing in existing equipment, the utility model provides a kind of granulating device for aluminium particle forming.
[0006] The utility model discloses a technical scheme that solves its technical problem is an aluminium particle forming is with granulating device, including the box, the box side is provided with motor support no.
[0007] Preferably, the workbench is provided with an extrusion cylinder, and the extrusion cylinder is slidably arranged in the extrusion cylinder.
[0008] Preferably, the extrusion cylinder top is provided with an extrusion disc, a plurality of through holes are arranged on the extrusion disc, and the through holes on the extrusion disc determine the initial shape of the aluminium particles.
[0009] Preferably, the box top is provided with a cutting cylinder, the cutting cylinder output end is provided with a cutting knife, the cutting knife is designed to be attached to the top end of the extrusion disc, and the cutting knife is arranged directly above the rotating box.
[0010] Preferably, a first sealing door is hingedly arranged on the rotating box, a first switch handle is arranged on the first sealing door, a second sealing door is hingedly arranged on the box, and a second switch handle is arranged on the second sealing door.
[0011] Preferably, support legs are arranged below the workbench, and the rotary motor and the stirring motor are electrically connected with an external power supply, so that the support legs provide stable support for the whole device, and ensure that the device does not displace or fall down due to vibration or external force during operation, thereby ensuring production safety.
[0012] The utility model discloses the beneficial effect lies in: set up the rotary case in the box, make the aluminium particle after cutting fall into the rotary case and roll and further form, the rotation of rotary case can make aluminium particle even force in the inside, avoid the mutual adhesion of aluminium particle, improve the forming quality and appearance consistency of aluminium particle, and the design of rotary case provides a relatively closed space for aluminium particle, is favorable to control the forming environment, reduces the influence of external factor to aluminium particle quality. BRIEF DESCRIPTION OF DRAWINGS
[0013] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, below will to the embodiment or prior art description needed to use the drawing briefly introduce, obviously, below description in the drawing only some embodiments of the utility model, for the ordinary skilled person in the art comes, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings.
[0014] Figure 1 It is the whole cross section structure schematic diagram;
[0015] Figure 2 It is the whole device structure schematic diagram;
[0016] Figure 3 It is the rotary forming device structure schematic diagram;
[0017] Figure 4 It is the extrusion forming device structure schematic diagram;
[0018] Figure 5 It is the stirring device structure schematic diagram;
[0019] In the drawing: 1, box;2, motor support no. 3, rotary motor;4, No. belt pulley;5, No. belt pulley;6, transmission belt;7, rotary case;8, No. sealing door;9, No. switch handle;10, workbench;11, support leg;12, extrusion cylinder;13, extrusion disc;14, through hole;15, cutting cylinder;16, cutting knife;17, feed pipe;18, feed valve;19, fixed frame;20, stirring cylinder;21, motor support no. 2;22, stirring motor;23, auger blade;24, feed pipe;25, extrusion cylinder;26, extrusion plate;27, No. 2 sealing door;28, No. 2 switch handle;29, auger shaft. DETAILED DESCRIPTION
[0020] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0021] Please refer to Figures 1-5 As shown in FIG. 1, a granulating device for aluminum particle forming includes a box 1, a No. 1 motor bracket 2 is arranged on the side of the box 1, a rotary motor 3 is installed on the No. 1 motor bracket 2, a No. 1 belt pulley 4 is arranged on the output end of the rotary motor 3, a rotating box 7 is rotatably arranged in the box 1, a No. 2 belt pulley 5 is arranged on the rotating shaft of the rotating box 7, and the No. 1 belt pulley 4 and the No. 2 belt pulley 5 are drivingly connected through a transmission belt 6.
[0022] When working, in order to further form the extruded aluminum particles, the rotary motor 3 is started to drive the No. 1 belt pulley 4 to rotate, the rotating box 7 is driven to rotate through the transmission belt 6 and the No. 2 belt pulley 5 on the rotating shaft of the rotating box 7, and the aluminum particles falling into the rotating box 7 are continuously tumbled in the rotating process to be further formed.
[0023] A workbench 10 is arranged on the side of the box 1, an extrusion cylinder 12 is arranged on the workbench 10, a feeding pipe 17 is arranged on the extrusion cylinder 12, a feeding valve 18 is arranged on the feeding pipe 17, a fixing frame 19 is arranged on the extrusion cylinder 12, a stirring cylinder 20 is arranged on the fixing frame 19, the discharge port of the stirring cylinder 20 is connected to the feeding pipe 17, a No. 2 motor bracket 21 is arranged on the top end of the stirring cylinder 20, a stirring motor 22 is arranged on the No. 2 motor bracket 21, an auger shaft 29 is arranged on the output end of the stirring motor 22, auger blades 23 are arranged on the auger shaft 29, and the auger blades 23 are arranged in the stirring cylinder 20, and a feeding pipe 24 is arranged on the top end of the stirring cylinder 20.
[0024] When working, in order to stir and convey the molten aluminum material, first, the raw materials for manufacturing aluminum particles are put into the stirring cylinder 20 through the feeding pipe 24 on the top end of the stirring cylinder 20, then the stirring motor 22 is started to drive the auger shaft 29 to rotate, so that the auger blades 23 rotate in the stirring cylinder 20, the rotation of the auger blades 23 makes the molten aluminum material fully mixed in the stirring cylinder 20, the molten aluminum material after being stirred uniformly enters the connected feeding pipe 17 through the discharge port of the stirring cylinder 20, the amount and conveying speed of the molten aluminum material entering the extrusion cylinder 12 are adjusted by controlling the opening and closing degree of the feeding valve 18, and the molten aluminum material is discharged from the feeding pipe 17 into the extrusion cylinder 12.
[0025] The workbench 10 is provided with an extrusion cylinder 25, the extrusion cylinder 12 is slidably provided with an extrusion plate 26, the output end of the extrusion cylinder 25 penetrates the extrusion cylinder 12 and is connected to the extrusion plate 26, the top end of the extrusion cylinder 12 is provided with an extrusion disc 13, and the extrusion disc 13 is provided with a plurality of through holes 14.
[0026] In operation, in order to extrude the molten aluminum, the extrusion cylinder 25 is operated to push the extrusion plate 26 to slide in the extrusion cylinder 12, so that the molten aluminum in the extrusion cylinder 12 is extruded to the extrusion disc 13 at the top end of the extrusion cylinder 12, and the molten aluminum is extruded out through the through holes 14 by the extrusion plate 26 to form a strip-shaped aluminum particle.
[0027] The top end of the box body 1 is provided with a cutting cylinder 15, the output end of the cutting cylinder 15 is provided with a cutting knife 16, the cutting knife 16 is designed to be attached to the top end of the extrusion disc 13, and the cutting knife 16 is arranged directly above the rotating box 7.
[0028] In operation, in order to cut the extruded aluminum particles, the cutting cylinder 15 at the top end of the box body 1 is started to drive the cutting knife 16 to move downward, when the strip-shaped aluminum particle is extruded out to a certain length from the extrusion disc 13, the cutting knife 16 cuts the aluminum particle to fall into the rotating box 7 below.
[0029] The rotating box 7 is hingedly provided with a first sealing door 8, the first sealing door 8 is provided with a first switch handle 9, the box body 1 is hingedly provided with a second sealing door 27, the second sealing door 27 is provided with a second switch handle 28, the bottom of the workbench 10 is provided with a supporting leg 11, and the rotating motor 3 and the stirring motor 22 are electrically connected to an external power supply.
[0030] In operation, in order to collect the processed aluminum particles, the first sealing door 8 hingedly arranged on the rotating box 7 can be opened through the first switch handle 9, so that the inside of the rotating box 7 can be cleaned, maintained or the processed aluminum particles can be taken out when needed, and the second sealing door 27 hingedly arranged on the box body 1 can be opened through the second switch handle 28, so that the equipment inside the box body 1 can be checked and maintained.
[0031] In operation, in order to stir and convey the molten aluminum, the raw materials for manufacturing aluminum particles are first put into the stirring cylinder 20 through the feeding pipe 24 at the top end of the stirring cylinder 20, then the stirring motor 22 is started to drive the auger shaft 29 to rotate, so that the auger blade 23 rotates in the stirring cylinder 20, the rotation of the auger blade 23 fully mixes the molten aluminum in the stirring cylinder 20, the molten aluminum after being stirred uniformly enters the connected conveying pipe 17 through the discharge port of the stirring cylinder 20, the amount and conveying speed of the molten aluminum entering the extrusion cylinder 12 are adjusted by controlling the opening and closing degree of the conveying valve 18, and the molten aluminum is discharged from the conveying pipe 17 into the extrusion cylinder 12.
[0032] In order to extrude the molten aluminum, the extrusion cylinder 25 works to push the extrusion plate 26 to slide in the extrusion cylinder 12, extruding the molten aluminum in the cylinder to the direction of the extrusion disc 13 at the top of the extrusion cylinder 12, and the molten aluminum is extruded through the through hole 14 by the extrusion plate 26 to form the strip-shaped aluminum particle.
[0033] In order to cut the extruded aluminum particles, the cutting cylinder 15 at the top of the box body 1 is started to drive the cutting knife 16 to move downward, and when the strip-shaped aluminum particle is extruded from the extrusion disc 13 to a certain length, the cutting knife 16 cuts it to make the aluminum particles fall into the rotating box 7 below.
[0034] In order to further shape the extruded aluminum particles, the rotating motor 3 is started to drive the first belt pulley 4 to rotate, and the rotating box 7 is rotated through the transmission belt 6 and the second belt pulley 5 on the rotating shaft of the rotating box 7, and the aluminum particles falling into the rotating box 7 are continuously rolled in the rotating process to be further shaped.
[0035] In order to collect the processed and shaped aluminum particles, the first sealing door 8 hinged on the rotating box 7 can be opened through the first switch handle 9, so as to facilitate the cleaning, maintenance or taking out of the shaped aluminum particles in the rotating box 7 when needed, and the second sealing door 27 hinged on the box body 1 can be opened through the second switch handle 28, so as to facilitate the inspection and maintenance of the equipment in the box body 1.
[0036] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are contained in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0037] The basic principles, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.
Claims
1. A granulating device for forming aluminum particles, characterized by: Including the box (1), one side of the box (1) is provided with a motor support (2), the motor support (2) is installed with a rotary motor (3), the rotary motor (3) output end is provided with a belt pulley (4), the box (1) is rotatably provided with a rotating box (7), the rotating box (7) is provided with a second belt pulley (5) on the rotating shaft, and the first belt pulley (4) and the second belt pulley (5) are drivenly connected through a transmission belt (6); The workbench (10) is provided with an extrusion cylinder (12), the extrusion cylinder (12) is provided with a material conveying pipe (17), the material conveying pipe (17) is provided with a material conveying valve (18), the extrusion cylinder (12) is provided with a fixing frame (19), the fixing frame (19) is provided with a stirring cylinder (20), the stirring cylinder (20) is connected to the material conveying pipe (17), the stirring cylinder (20) is provided with a second motor support (21) at the top end, the second motor support (21) is provided with a stirring motor (22), the stirring motor (22) output end is provided with an auger shaft (29), the auger shaft (29) is provided with an auger blade (23), and the auger blade (23) is arranged in the stirring cylinder (20), the stirring cylinder (20) is provided with a feeding pipe (24) at the top end.
2. The granulating apparatus for forming aluminum particles according to claim 1, wherein: The workbench (10) is provided with an extrusion cylinder (25), the extrusion cylinder (12) is provided with an extrusion plate (26) which is slidably arranged in the extrusion cylinder (12), and the extrusion cylinder (25) is connected to the extrusion plate (26).
3. The granulating apparatus for forming aluminum particles according to claim 2, wherein: The extrusion cylinder (12) is provided with an extrusion disc (13) at the top end, and the extrusion disc (13) is provided with a plurality of through holes (14).
4. The granulating apparatus for forming aluminum particles according to claim 1, wherein: The box (1) is provided with a cutting cylinder (15) at the top end, the cutting cylinder (15) is provided with a cutting knife (16) at the output end, the cutting knife (16) is designed to be attached to the top end of the extrusion disc (13), and the cutting knife (16) is arranged directly above the rotating box (7).
5. The granulating apparatus for forming aluminum particles according to claim 1, wherein: The rotating box (7) is hingedly provided with a first sealing door (8), the first sealing door (8) is provided with a first switch handle (9), the box (1) is hingedly provided with a second sealing door (27), and the second sealing door (27) is provided with a second switch handle (28).
6. The granulating apparatus for forming aluminum particles according to claim 1, wherein: The workbench (10) is provided with a supporting leg (11) below, and the rotary motor (3) and the stirring motor (22) are electrically connected to the external power supply.