Glass bottle production mold welding repair platform

Abstract

The utility model provides a glass bottle production mould welding maintenance platform, including frame body, motor, transmission shaft, controller and mounting seat, the motor is installed in the frame body bottom, transmission shaft both ends are connected motor pivot and mounting seat respectively, and the mounting seat is located frame body upper half portion, is equipped with recovery bucket and baffle between mounting seat and motor, and transmission shaft passes through recovery bucket and baffle, recovery bucket is located mounting seat below, is equipped with the leakage hole in recovery bucket bottom, baffle is located recovery bucket below, and the recovery tank is placed below the leakage hole on baffle, controller is installed on the frame body, and the motor is controlled through controller. The utility model can fix the mould and rotate automatically in the maintenance process, avoids the security hidden danger brought by manual operation, and the welding work efficiency is greatly improved. The residual welding agent produced in the welding process can be automatically recycled in the recovery tank, which can not only reduce the influence on the welding work, but also effectively recycle the welding agent and reduce the maintenance cost.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of welding maintenance equipment, concretely relates to a glass bottle production mould welding maintenance platform. BACKGROUND

[0002] Glass bottle manufacturing is through the molten state glass liquid injection line machine, after mould blowing glass bottle shape cooling forming, therefore glass bottle production mould is the indispensable equipment in glass bottle manufacturing process. Glass bottle production mould generally adopts metal manufacturing, can bear the high temperature of glass solution, and has higher strength, solid and durable, but even if the metal material, after long time use, also can appear different situation's damage, such as cracking, collision, wear and tear etc., lead to the different state deformation of mould, cannot satisfy the glass bottle production precision demand, and glass bottle production mould generally all is according to the glass bottle model of production and customizes, and the design manufacturing cost is higher, from the angle of saving production cost, cannot directly replace and use new mould, therefore for the damaged mould, all sends to the maintenance department and carries out maintenance, reuses in production line.

[0003] Since the mould is made of metal material, in order to guarantee the maintenance structure strength, generally all adopts the way of welding and carries out maintenance, utilizes the replacement reaction between welding medicine internal metal powder and releases a large amount of heat, thereby generates high-temperature molten metal and carries out welding, and welding can provide strong connection effect, and two components are connected firmly together, and the connection strength even exceeds the material itself strength.

[0004] At present stage, when carrying out the welding maintenance of mould, maintenance personnel places the mould on the operation table top, then carries out welding by hand, although can complete the welding maintenance work, but cannot rotate the mould in the welding process, needs manual movement position or stops welding and rotates the mould, can only carry out all-round maintenance to the mould, not only waste a large amount of time, but also easily produce operation error, thereby causes the physical injury of maintenance personnel. Therefore need a kind of maintenance device that can reduce the welding maintenance difficulty of glass bottle production mould, to improve the maintenance efficiency of maintenance personnel. UTILITY MODEL CONTENTS

[0005] In order to solve the above problems, the utility model provides a kind of glass bottle production mould welding maintenance platform, installation seat is rotated with motor, the mould is installed on installation seat, control motor speed can control the automatic rotation of mould, thereby all-round maintenance is carried out to the mould.

[0006] A glass bottle production mold welding and repair platform consists of a frame, a motor, a drive shaft, a controller, and a mounting base. The motor, serving as a power transmission device, is installed at the bottom of the frame. The two ends of the drive shaft are connected to the motor's rotating shaft and the mounting base, respectively, establishing a power connection between the mounting base and the motor. The motor's rotation drives the mounting base to rotate. The mounting base is the main body for fixing the mold. To facilitate welding, the mounting base is positioned in the upper part of the frame. A recovery hopper and a partition are placed between the mounting base and the motor, allowing the drive shaft to pass through them and preventing them from interfering with the shaft's rotation. The recovery hopper collects welding flux that falls during welding. It is installed below the mounting base, with a drain hole at its bottom, located next to the drive shaft. The collected welding flux falls downwards through this drain hole. To collect the flux uniformly, a partition is installed below the recovery hopper, and a recovery box is placed on the partition, positioned below the drain hole. The collected flux automatically falls into the recovery box through the drain hole. The controller is installed on the frame, and the operation of the motor is controlled by the controller, thereby controlling the start and stop and the rotation speed during mold maintenance.

[0007] To enhance the ease of welding maintenance, the frame is equipped with four chambers: a working chamber, a control chamber, a storage chamber, and a placement chamber. The storage chamber and control chamber are adjacent, located at the bottom of the frame with side openings facing the same direction. The controller and motor are installed in the control chamber, providing both isolation and convenient operation. The working chamber is located above the control chamber, separated from it by a partition. The working chamber has openings on its top and sides, with the side openings oriented in the same direction as the control chamber, facilitating welding operations. The placement chamber is located above the storage chamber, with side openings oriented in the same direction as the storage chamber. The storage chamber stores welding tools, while the placement chamber temporarily stores materials and tools required for welding work.

[0008] To determine the installation position of the mold, a positioning rod is provided on the inner wall of the working cavity. The positioning rod is positioned horizontally with its end facing the mounting base. The mold is installed correctly by observing the position of the mold and the positioning rod.

[0009] In order to enable the repair of different molds, the mounting base is designed to be detachable and replaceable. The top of the drive shaft is threaded, and the bottom of the mounting base is threaded with a matching threaded hole. The mounting base can be connected to the top of the drive shaft by the thread to realize the installation and replacement functions.

[0010] To facilitate movement within the maintenance area, the frame is equipped with casters at the bottom and push handles on the sides. The welding maintenance platform is moved using the casters and push handles.

[0011] In order to better store tools, a cabinet door one is hinged on the side of the storage cavity, and a cabinet door two is hinged on the side of the working cavity, and the cabinet door two is located between the recycling hopper and the partition plate, the storage cavity can be closed through the cabinet door one, and the recycling tank can be closed between the recycling hopper and the partition plate through the cabinet door two.

[0012] The glass bottle production mold welding maintenance platform can fix the mold and automatically rotate during maintenance, avoids safety hazards caused by manual operation, and greatly improves welding work efficiency. The remaining welding flux generated during welding can be automatically recycled into the recycling tank, which can reduce the influence on welding work, effectively recycle the welding flux, and reduce maintenance cost. BRIEF DESCRIPTION OF DRAWINGS

[0013] The utility model makes further detailed description in combination with the drawings.

[0014] Figure 1 It is the opening state whole structure schematic diagram of the utility model;

[0015] Figure 2 It is the closing state whole structure schematic diagram of the utility model;

[0016] Figure 3 It is the front structure schematic diagram of the utility model;

[0017] As shown in the figure: 1- frame body;2- motor;3- transmission shaft;4- controller;5- mounting seat;6- recycling hopper;7- partition plate;8- leakage hole;9- working cavity;10- control cavity;11- storage cavity;12- placement cavity;13- positioning rod;14- moving wheel;15- push hand;16- cabinet door one;17- cabinet door two;18- recycling tank. DETAILED DESCRIPTION

[0018] In order to further illustrate the concept of the utility model, the specific embodiment of the utility model will be further described in combination with the drawings:

[0019] A glass bottle production mold welding maintenance platform, such as Figure 2As shown, including frame 1, motor 2, transmission shaft 3, controller 4 and mounting seat 5. Frame 1 is a rectangular box with one side and the top open, in the middle of frame 1, a vertical, transverse plate is welded, which divides frame 1 into four parts, forming working cavity 9, control cavity 10, storage cavity 11 and placement cavity 12. The left chamber at the bottom as storage cavity 11, the right chamber as control cavity 10, using frequency converter as controller 4, install controller 4 at the bottom left of control cavity 10, install motor 2 at the bottom middle of control cavity 10, connect controller 4 with motor 2. The left chamber above as placement cavity 12, the right chamber as working cavity 9, the plate between working cavity 9 and control cavity 10 as partition 7, place a box above partition 7 as recycling box 18, according to the height of recycling box 18, install recycling hopper 6 in working cavity 9, let the distance between recycling hopper 6 and partition 7 be greater than the height of recycling box 18. Recycling hopper 6 is composed of four triangular plates, which form a downward tapered structure, the vertex of the cone is deviated from the opening part of working cavity 9, then drill holes at the vertex part to form leakage holes 8. Drill holes on partition 7 and recycling hopper 6 for the position of motor 2 rotating shaft, then connect transmission shaft 3 with motor 2 rotating shaft through the holes on partition 7 and recycling hopper 6, according to the shape of the mold, prepare mounting seat 5, so that the mold can be installed on mounting seat 5, then install the prepared mounting seat 5 at the top of transmission shaft 3, as Figure 3 shown.

[0020] When connecting mounting seat 5, a threaded hole can be drilled on the ground of mounting seat 5, a thread is opened at the top end of transmission shaft 3, and mounting seat 5 is installed on transmission shaft 3 by using threaded hole and thread, mounting seat 5 is manufactured according to different mold models, when welding different molds, mounting seat 5 can be replaced according to mold model. A transverse positioning rod 13 is welded on the inner wall of working cavity 9, so that the end of positioning rod 13 faces mounting seat 5.

[0021] Four universal wheels are installed on the bottom of frame 1 as moving wheels 14, and a push handle 15 is welded on the right side wall of frame 1, two metal plates are used as cabinet door one 16 and cabinet door two 17, among them, the shape of cabinet door one 16 is consistent with the shape of the opening of storage cavity 11, the left side of cabinet door one 16 is fixed on the left side of the opening of storage cavity 11 through a hinge. The shape of cabinet door two 17 is consistent with the shape of the opening formed between partition 7 and recycling hopper 6, the right side of cabinet door two 17 is fixed on the right side of the opening formed by partition 7 and recycling hopper 6 through a hinge. As Figure 1 shown.

[0022] In use, firstly, the mounting seat 5 is rotated according to the mold type, the mounting seat 5 is screwed on the transmission shaft 3, then the mold is fixed on the mounting seat 5, whether the mold is installed in place is judged by observing the relative position between the mold and the positioning rod 13. Then the motor 2 is started by the controller 4, the motor 2 drives the mold to rotate automatically, and welding maintenance can be carried out by using the welding gun. The rotating speed of the motor 2 can be adjusted by the controller 4 to adapt to different maintenance work. In the welding process, the excess welding agent will fall into the recycling hopper 6. Since the recycling hopper 6 is downwardly tapered, the welding agent will automatically slide to the leakage hole 8, and then fall into the recycling box 18 below through the leakage hole 8, so that the automatic collection of the welding agent is realized.

[0023] The preferred embodiments of the utility model are described above, and the utility model is not limited by the above description. Various modifications and changes can be made by those skilled in the art, and any modification, equivalent replacement, improvement, etc. made by using the utility model shall be included in the protection scope of the utility model.

Claims

1. A glass bottle production mold welding repair platform characterized by: Including frame body (1), motor (2), transmission shaft (3), controller (4) and mounting seat (5), the motor (2) is installed at the bottom of frame body (1), transmission shaft (3) both ends are connected motor (2) shaft and mounting seat (5) respectively, mounting seat (5) is located in the upper half of frame body (1), is provided with recycling hopper (6) and baffle (7) between mounting seat (5) and motor (2), transmission shaft (3) passes through recycling hopper (6) and baffle (7);There is a leak hole (8) in the bottom of recycling hopper (6), the leak hole (8) is located beside transmission shaft (3);Baffle (7) is located below recycling hopper (6), recycling box (18) is placed on baffle (7), recycling box (18) is located below leak hole (8);Controller (4) is installed on frame body (1), and the motor (2) is controlled by controller (4).

2. The glass bottle production mold weld repair platform of claim 1, wherein: The frame body (1) is provided with working cavity (9), control cavity (10), storage cavity (11) and placing cavity (12), the storage cavity (11) and control cavity (10) are adjacent and located at the bottom of frame body (1), and the storage cavity (11) and control cavity (10) are opened on the same side surface;Working cavity (9) is located above control cavity (10), placing cavity (12) is located above storage cavity (11), and the top and side surface of working cavity (9) and placing cavity (12) are opened, and the side surface opening direction of working cavity (9) and placing cavity (12) is consistent with control cavity (10) and storage cavity (11);Controller (4) and motor (2) are installed in control cavity (10), and baffle (7) is used as the top of control cavity (10).

3. The glass bottle production mold weld repair platform of claim 2, wherein: The inner wall of the working cavity (9) is provided with a positioning rod (13), and the end of the positioning rod (13) is towards the mounting seat (5).

4. The glass bottle production mold weld repair platform of claim 3, wherein: The top end of the transmission shaft (3) is provided with a thread, and the bottom surface of the mounting seat (5) is provided with a threaded hole matched with the thread, and the mounting seat (5) is connected to the top end of the transmission shaft (3) by the thread.

5. The glass bottle production mold weld repair platform of claim 4, wherein: The bottom of the frame body (1) is provided with a moving wheel (14), and the side surface of the frame body (1) is provided with a push hand (15).

6. The glass bottle production mold weld repair platform of claim 5, wherein: The side surface of the storage cavity (11) is hinged with a cabinet door one (16), and the side surface of the working cavity (9) is hinged with a cabinet door two (17), and the cabinet door two (17) is located between the recycling hopper (6) and the baffle (7).

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