Deburring device for slotting cutter

By introducing a slide rail and an automated drive mechanism into the deburring device for gear shapers, the deburring process of gear shapers is automated, solving the safety hazards and low efficiency problems of manual operation in the existing technology, and improving processing efficiency.

CN223604007UActive Publication Date: 2025-11-28CHONGQING HUIKAI XINGSHENG TECH CO LTD
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Patent Information

Application Number
CN202423063008.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-28
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Existing deburring devices using toothed cutters require workers to hold the cutter close to the brush plate, posing safety hazards and resulting in low efficiency.

Method used

A deburring device for toothed rakes was designed. By setting slide rails and wheels on the base, the toothed rakes are automatically brought close to the brush plate by the drive mechanism, and the brush plate is rotated by the motor for cleaning. The device is automated by combining clamping components and pushing mechanism.

Benefits of technology

It improves deburring efficiency, reduces the burden on workers, and avoids the safety hazards of manual operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223604007U_ABST
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Abstract

The utility model provides a slotting cutter deburring device which comprises a base, a sliding rail, a bottom plate and a brush disc, the sliding rail is arranged at the top of the base, wheels are arranged at the bottom of the bottom plate and connected with the sliding rail in a sliding mode, and a first driving mechanism used for driving the bottom plate and the wheels to walk on the sliding rail is arranged at the top of the base. A mounting plate is arranged at the top of the bottom plate, a clamping assembly used for clamping a slotting cutter is rotationally arranged on the side wall of the mounting plate, a second driving mechanism used for driving the clamping assembly to rotate is arranged on the other side wall of the mounting plate, a mounting frame is further arranged at the top of the base, and a third motor is arranged at the top of the mounting frame; a driving shaft is arranged at the output end of the third motor, the brush disc is detachably connected with the driving shaft through a mounting assembly, a plurality of bristles are arranged on the side wall of the brush disc, and the problem that in an existing slotting cutter burr removing device in the prior art, a worker needs to hold a slotting cutter to be close to the brush disc in the machining process is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tool machining equipment technical field especially relates to a gear shaping cutter deburring device. BACKGROUND

[0002] Gear shaping cutter is a gear or rack gear cutting tool, the gear shaping cutter will exist flanging burr in the tooth groove after preliminary processing, therefore need to remove the burr in the tooth groove, the current common gear shaping cutter deburring device, it is composed of driving motor and brush disc, the circumference surface of brush disc is provided with a plurality of bristles, through driving motor drives brush disc high -speed rotation, the gear shaping cutter is close to brush disc, the burr in the tooth groove of gear shaping cutter is cleaned by the bristle on brush disc. The above -mentioned mode can realize the burr in the tooth groove of gear shaping cutter to carry out cleaning although, but its specific operation process is by the worker hand -held gear shaping cutter close to brush disc, there is big security risk in this process. SUMMARY

[0003] In view of the deficiencies in the prior art, the utility model provides a gear shaping cutter deburring device, which solves the problem of the prior art that the existing gear shaping cutter deburring device needs workers to hold the gear shaping cutter close to the brush disc during processing.

[0004] According to the embodiment of the utility model, a gear shaping cutter deburring device, include: base, slide rail, bottom plate and brush disc, slide rail sets up at the top of base, the bottom of bottom plate is provided with wheel, wheel and slide rail slidingly connected, the top of base is provided with first drive mechanism for driving bottom plate and wheel walk on slide rail, the top of bottom plate is provided with mounting plate, the side wall of mounting plate is provided with clamping assembly for clamping gear shaping cutter rotation, the other side wall of mounting plate is provided with second drive mechanism for driving clamping assembly rotation, the top of base still is provided with mounting frame, the top of mounting frame is provided with third motor, the output of third motor is provided with driving shaft, the brush disc is detachable connection through mounting assembly and driving shaft, the side wall of brush disc is provided with a plurality of bristles.

[0005] Compared with the prior art, the utility model have the advantages that: through setting the slide rail on the top of the base, setting the wheel on the bottom of the bottom plate, driving the wheel to walk on the slide rail by the first drive mechanism on the top of the base, thereby make the gear shaping cutter on the clamping assembly close to the brush disc below, in this process, the third motor drives the driving shaft to rotate, the brush disc rotates with the driving shaft, when the gear shaping cutter moves to the brush disc below, the bristles clean the burrs in the gear shaping cutter, when the cleaning is finished, the bottom plate moves away from the brush disc by the first drive mechanism, then the gear shaping cutter is taken off from the clamping assembly, through the above-mentioned mode, the efficiency of the gear shaping cutter is improved, the burden of the worker is reduced, and the drawbacks of directly contacting the gear shaping cutter by hand are avoided.

[0006] Further, the first drive mechanism comprises a first screw rod, a fixing seat and a first motor, the fixing seat is fixed on the top of the base, the first screw rod is rotatably arranged between the fixing seat and the mounting frame, the first motor is arranged on the side wall of the fixing seat, the first motor is used for driving the first screw rod to rotate, the first screw rod passes through the bottom plate horizontally, and the bottom plate is threadedly connected with the first screw rod.

[0007] Further, the clamping assembly comprises a mounting shaft, a first clamping seat, a second clamping seat and a spring, the mounting shaft is rotatably arranged on the side wall of the mounting plate, the gear shaping cutter is sleeved on the mounting shaft, the side wall of the mounting shaft is provided with a mounting groove and a sliding groove, the second clamping seat is slidably arranged in the mounting groove, the spring is arranged between the bottom of the second clamping seat and the bottom of the mounting groove, and the second clamping seat extends out of the mounting groove under the elastic force of the spring, the first clamping seat is slidably arranged in the sliding groove, and the side wall of the mounting shaft is further provided with a pushing mechanism for pushing the first clamping seat to clamp the gear shaping cutter between the first clamping seat and the second clamping seat.

[0008] Further, the second drive mechanism comprises a second motor, the second motor is fixed on the side wall of the mounting plate, and the output end of the second motor is connected with the mounting shaft.

[0009] Still further, the pushing mechanism comprises a vertical plate and a second screw rod, the vertical plate is fixed on the side wall of the mounting shaft, the second screw rod passes through the vertical plate horizontally, and the second screw rod is threadedly connected with the vertical plate, and the second screw rod is used for pushing the first clamping seat to move in the sliding groove towards the direction of closing to the second clamping seat.

[0010] Still further, one end of the second screw rod away from the first clamping seat is fixedly provided with a handle.

[0011] Further, the mounting assembly comprises an extension column and a mounting block, the extension column is fixed on the end of the driving shaft, the brush disc is sleeved on the extension column, the mounting block is arranged on the side wall of the driving shaft, and the mounting block is detachably connected with the brush disc through a screw rod. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is structural schematic view of the embodiment of the utility model.

[0013] Figure 2 It is structural schematic view of the clamping assembly.

[0014] In the above-mentioned drawing: 1, base; 2, sliding rail; 3, bottom plate; 4, wheel; 5, mounting plate; 6, gear shaping cutter; 7, mounting bracket; 8, third motor; 9, drive shaft; 10, brush disc; 11, brush hair; 12, first screw rod; 13, fixed seat; 14, first motor; 15, mounting shaft; 16, sliding groove; 17, second clamping seat; 18, spring; 19, first clamping seat; 20, second motor; 21, vertical version; 22, second screw rod; 23, handle; 24, extension column; 25, mounting block; 26, screw rod. DETAILED DESCRIPTION

[0015] The technical scheme in the utility model is further explained below in connection with the drawings and embodiments.

[0016] As Figure 1 The utility model discloses an embodiment proposes a gear shaping cutter deburring device, include: base 1, sliding rail 2, bottom plate 3 and brush disc 10, sliding rail 2 sets up at the top of base 1, the bottom of bottom plate 3 is provided with wheel 4, wheel 4 and sliding rail 2 sliding connection, the top of base 1 is provided with first drive mechanism for driving bottom plate 3 and wheel 4 walk on sliding rail 2, the top of bottom plate 3 is provided with mounting plate 5, the side wall of mounting plate 5 is provided with the clamping assembly for clamping gear shaping cutter 6 rotation, the other side wall of mounting plate 5 is provided with second drive mechanism for driving the rotation of clamping assembly, the top of base 1 is also provided with mounting bracket 7, the top of mounting bracket 7 is provided with third motor 8, and the output end of third motor 8 is provided with drive shaft 9, and brush disc 10 is detachable connection with drive shaft 9 through mounting assembly, and the side wall of brush disc 10 is provided with a plurality of brush hairs 11.

[0017] by setting up sliding rail 2 at the top of base 1, setting up wheel 4 at the bottom of bottom plate 3, driving wheel 4 to walk on sliding rail 2 by first drive mechanism located at the top of base 1, so that gear shaping cutter 6 located on clamping assembly is close to the just below brush disc 10, in this process, starting third motor 8 drives the rotation of drive shaft 9, makes brush disc 10 rotate with drive shaft 9 high speed, when gear shaping cutter 6 moves to the just below brush disc 10, brush hair 11 carries out the cleaning of the burr in the gear shaping cutter 6 tooth groove, when finishing cleaning, by first drive mechanism drives bottom plate 3 to move towards the direction of deviating from brush disc 10, then gear shaping cutter 6 is taken off from clamping assembly, by the above-mentioned mode, can effectively improve the deburring efficiency of gear shaping cutter 6, alleviate the burden of worker, also avoid the drawbacks brought by deburring gear shaping cutter 6 directly with hand.

[0018] As Figure 1 shown, the first driving mechanism comprises a first screw rod 12, a fixed seat 13 and a first motor 14, the fixed seat 13 is fixed on the top of the base 1, the first screw rod 12 is rotatably arranged between the fixed seat 13 and the mounting frame 7, the first motor 14 is arranged on the side wall of the fixed seat 13, the first motor 14 is used for driving the first screw rod 12 to rotate, the first screw rod 12 horizontally passes through the bottom plate 3, and the bottom plate 3 is threadedly connected with the first screw rod 12. The first screw rod 12 is driven to rotate by the first motor 14, so that the bottom plate 3 threadedly connected with the first screw rod 12 drives the wheel 4 to slide on the slide rail 2.

[0019] As Figure 1 and Figure 2 shown, the clamping assembly comprises a mounting shaft 15, a first clamping seat 19, a second clamping seat 17 and a spring 18, the mounting shaft 15 is rotatably arranged on the side wall of the mounting plate 5, the pinion cutter 6 is sleeved on the mounting shaft 15, the side wall of the mounting shaft 15 is provided with a mounting groove and a sliding groove 16, the second clamping seat 17 is slidably arranged in the mounting groove, the spring 18 is arranged between the bottom of the second clamping seat 17 and the bottom of the mounting groove, and the second clamping seat 17 extends out of the mounting groove under the elastic force of the spring 18, the first clamping seat 19 is slidably arranged in the sliding groove 16, and the side wall of the mounting shaft 15 is further provided with a pushing mechanism for pushing the first clamping seat 19 to clamp the pinion cutter 6 between the first clamping seat 19 and the second clamping seat 17.

[0020] Further, the second driving mechanism comprises a second motor 20, the second motor 20 is fixed on the side wall of the mounting plate 5, and the output end of the second motor 20 is connected with the mounting shaft 15.

[0021] Further, as Figure 2 shown, the pushing mechanism comprises a vertical plate 21 and a second screw rod 22, the vertical plate 21 is fixed on the side wall of the mounting shaft 15, the second screw rod 22 horizontally passes through the vertical plate 21, and the second screw rod 22 is threadedly connected with the vertical plate 21, the second screw rod 22 is used for pushing the first clamping seat 19 to move in the sliding groove 16 towards the second clamping seat 17.

[0022] Specifically, when clamping the gear shaping cutter 6, first push the first clamping seat 19 away from the second clamping seat 17, then push the second clamping seat 17 into the mounting groove, push the gear shaping cutter 6 onto the mounting shaft 15, and move the gear shaping cutter 6 between the first clamping seat 19 and the second clamping seat 17, then release the second clamping seat 17, then rotate the second screw rod 22 to push the first clamping seat 19 towards the second clamping seat 17, and finally make the second clamping seat 17 cooperate with the first clamping seat 19 to clamp the gear shaping cutter 6. Further, rubber non-slip pads are arranged on the first clamping seat 19 and the second clamping seat 17 to improve the friction between the first clamping seat 19, the second clamping seat 17 and the gear shaping cutter 6, prevent the gear shaping cutter 6 from rotating relative to the first clamping seat 19 and the second clamping seat 17, and the handle 23 is fixedly arranged at the end of the second screw rod 22 away from the first clamping seat 19 to facilitate the rotation of the second screw rod 22. When the gear shaping cutter 6 needs to be disassembled, the second clamping seat 17 is only pushed into the mounting groove, and then the gear shaping cutter 6 can be disassembled from the mounting shaft 15.

[0023] As shown in Figure 1 The installation assembly comprises an extension column 24 and a mounting block 25, the extension column 24 is fixed at the end of the driving shaft 9, the brush disc 10 is sleeved on the extension column 24, and the mounting block 25 is arranged on the side wall of the driving shaft 9. The mounting block 25 and the brush disc 10 are detachably connected through a screw rod 26. When the brush disc 10 needs to be disassembled, the screw rod 26 is disassembled from between the mounting block 25 and the brush disc 10.

[0024] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present application and are not limiting. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced equivalently without departing from the purpose and scope of the present application. They should all be covered in the scope of the claims of the present application.

Claims

1. A deburring device for a toothed cutter, characterized in that, include: The base (1), slide rail (2), base plate (3), and brush plate (10) are provided. The slide rail (2) is located on the top of the base (1). The bottom of the base plate (3) is provided with a wheel (4), which is slidably connected to the slide rail (2). The top of the base (1) is provided with a first drive mechanism for driving the base plate (3) and the wheel (4) to move on the slide rail (2). The top of the base plate (3) is provided with a mounting plate (5), and the side wall of the mounting plate (5) is rotatably provided with a clamping device. The clamping assembly holding the gear cutter (6) has a second drive mechanism on the other side wall of the mounting plate (5) for driving the clamping assembly to rotate. The base (1) is also provided with a mounting frame (7) on top. The mounting frame (7) is provided with a third motor (8) on top. The output end of the third motor (8) is provided with a drive shaft (9). The brush plate (10) is detachably connected to the drive shaft (9) through the mounting assembly. The side wall of the brush plate (10) is provided with several bristles (11).

2. The deburring device for a toothed cutter as described in claim 1, characterized in that, The first driving mechanism includes a first lead screw (12), a fixed seat (13), and a first motor (14). The fixed seat (13) is fixed on the top of the base (1). The first lead screw (12) is rotatably disposed between the fixed seat (13) and the mounting bracket (7). The first motor (14) is disposed on the side wall of the fixed seat (13). The first motor (14) is used to drive the first lead screw (12) to rotate. The first lead screw (12) passes horizontally through the base plate (3), and the base plate (3) is threadedly connected to the first lead screw (12).

3. The deburring device for a toothed cutter as described in claim 1, characterized in that, The clamping assembly includes: a mounting shaft (15), a first clamping seat (19), a second clamping seat (17), and a spring (18). The mounting shaft (15) is rotatably disposed on the side wall of the mounting plate (5). The gear cutter (6) is sleeved on the mounting shaft (15). The side wall of the mounting shaft (15) is provided with a mounting groove and a sliding groove (16). The second clamping seat (17) is slidably disposed in the mounting groove. The spring (18) is disposed between the bottom of the second clamping seat (17) and the bottom of the mounting groove. Under the elastic force of the spring (18), the second clamping seat (17) extends out of the mounting groove. The first clamping seat (19) is slidably disposed in the sliding groove (16). The side wall of the mounting shaft (15) is also provided with a pushing mechanism for pushing the first clamping seat (19) to clamp the gear cutter (6) between the first clamping seat (19) and the second clamping seat (17).

4. The deburring device for a toothed cutter as described in claim 3, characterized in that, The second drive mechanism includes a second motor (20), which is fixed to the side wall of the mounting plate (5), and the output end of the second motor (20) is connected to the mounting shaft (15).

5. The deburring device for a toothed cutter as described in claim 4, characterized in that, The pushing mechanism includes a vertical plate (21) and a second lead screw (22). The vertical plate (21) is fixed to the side wall of the mounting shaft (15). The second lead screw (22) passes horizontally through the vertical plate (21) and is threadedly connected to the vertical plate (21). The second lead screw (22) is used to push the first clamping seat (19) to move in the slide groove (16) toward the second clamping seat (17).

6. The deburring device for a gear shearing cutter as described in claim 5, characterized in that, A handle (23) is fixedly provided at the end of the second lead screw (22) away from the first clamping seat (19).

7. A deburring device for a gear cutter as described in any one of claims 1-6, characterized in that, The mounting assembly includes an extension post (24) and a mounting block (25). The extension post (24) is fixed to the end of the drive shaft (9). The brush disc (10) is sleeved on the extension post (24). The mounting block (25) is disposed on the side wall of the drive shaft (9). The mounting block (25) and the brush disc (10) are detachably connected by a screw (26).