Efficient deburring and cleaning integrated shaft part processing equipment

By designing an efficient integrated deburring and cleaning equipment, and utilizing high-pressure water jetting and spraying technology combined with moving components, the problem of low deburring and cleaning efficiency of shaft parts has been solved, achieving efficient continuous processing and improving production efficiency.

CN223604156UActive Publication Date: 2025-11-28南通市冠伟机电有限公司
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Patent Information

Application Number
CN202423275687.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-11-28
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

In the existing technology, the deburring and cleaning equipment for shaft parts is independent and inefficient, and the labor intensity of operators is high, which is not suitable for the production needs of modern enterprises.

Method used

A high-efficiency deburring and cleaning integrated shaft parts processing equipment was designed. It adopts a high-pressure pump and water pump system, and uses high-pressure nozzles and water sprayers in an annular channel to spray and rinsing the shaft parts with high-pressure water. Combined with moving components and limiting rollers, the parts are fixed and moved to achieve continuous deburring and cleaning.

Benefits of technology

It enables efficient deburring and cleaning of shaft parts, reducing the labor intensity of operators and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses efficient deburring and cleaning integrated shaft part processing equipment, and relates to the field of deburring processing, the efficient deburring and cleaning integrated shaft part processing equipment comprises a box body, the front side and the rear side of the box body are respectively provided with an inlet and an outlet, and a clearing assembly and two moving assemblies are fixedly installed in the box body; the two moving assemblies are located on the front side and the rear side of the clearing assembly, and the clearing assembly comprises a mounting frame fixedly mounted at the top in the box body. The high-pressure pump and the water pump are used for pumping water to the water conveying pipes to be fed into the first annular channel and the second annular channel respectively, when parts pass through the inner sides of the first annular channel and the second annular channel, high-pressure water spraying is conducted on the parts through the high-pressure nozzles, and burrs are removed through impact force; and the surfaces of the parts are washed through water sprayed by the water spraying openings formed in the inner side of the second annular channel, so that the parts are continuously deburred and cleaned, the labor intensity of operators is relieved, and the production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to deburring processing field, concretely relates to efficient deburring and cleaning integrated shaft part processing equipment. BACKGROUND

[0002] Shaft parts are one of the common typical parts in hardware fittings, are mainly used for supporting transmission parts, transmitting torque and bearing load, and can be divided into light shaft, stepped shaft and special-shaped shaft according to different structural forms, and can be divided into solid shaft and hollow shaft according to material quality, and need to be deburred and cleaned in the production process of shaft parts.

[0003] At present, the deburring and cleaning equipment of shaft parts is relatively independent, and the burrs are removed manually, then are transferred to the cleaning equipment to clean the external attached burr scrap, the production efficiency is relatively low, the labor intensity of the operator is relatively high, and it is not suitable for the development requirement of current enterprises. UTILITY MODEL CONTENTS

[0004] To solve the above technical problems, the technical scheme of the utility model is as follows:

[0005] Efficient deburring and cleaning integrated shaft part processing equipment, including the box, the front and rear sides of the box are respectively provided with the import and export, the inside fixed mounting of the box has the removal assembly and two mobile assemblies, two mobile assemblies are located in the front and rear sides of the removal assembly and are arranged, the removal assembly includes the mounting frame fixedly installed in the top of the box, the bottom of the mounting frame is fixedly installed with annular channel no.

[0006] Further improvement of the technical scheme of the utility model is that the mobile assembly includes the support frame and the telescopic rod, the support frame is fixedly installed in the bottom of the box, the telescopic rod is fixedly installed in the top of the box, the bottom of the telescopic rod is fixedly installed with the buffer sleeve, the bottom of the buffer sleeve is fixedly installed with the fixed frame, the inside of the support frame is movably installed with the lower support roller, the inside of the fixed frame is movably installed with the upper limit roller, the outside of the fixed frame is fixedly installed with the driving motor connected with the upper limit roller, the left and right sides of the top of the fixed frame are fixedly installed with the guide sleeve rod connected to the top of the box.

[0007] Further improvement of the technical scheme of the utility model is that the annular channel no.

[0008] The further improvement in the technical scheme of the utility model lies in that the high-pressure nozzle is arranged to be inwardly inclined.

[0009] The further improvement in the technical scheme of the utility model lies in that the left and right sides of the mounting frame are fixedly connected with side baffles.

[0010] The further improvement in the technical scheme of the utility model lies in that the buffer sleeve comprises an outer sleeve and a sliding column, the outer sleeve is fixedly installed at the bottom of the telescopic rod, the sliding column is fixedly installed at the top of the fixing frame, the sliding column is movably connected in the outer sleeve, and a buffer spring is movably connected above the sliding column in the outer sleeve.

[0011] The further improvement in the technical scheme of the utility model lies in that the inner sides of the lower supporting roller and the upper limiting roller are both arranged in a V shape.

[0012] The further improvement in the technical scheme of the utility model lies in that a collecting groove is arranged at the inner bottom of the box body, a drain port corresponding to the collecting groove is formed in the bottom of the box body, and a maintenance door is movably hinged to the left side of the box body.

[0013] Thanks to the above technical scheme, the utility model has the following technical progress compared with the prior art:

[0014] 1. The efficient deburring and cleaning integrated shaft part processing equipment provided by the utility model can remove burrs and clean the shaft part through the high-pressure water jet of the high-pressure nozzle, the water spray of the water spray port arranged in the annular passage two, and the impact force, thereby continuously removing burrs and cleaning the shaft part, reducing the labor intensity of the operator, and improving the production efficiency.

[0015] 2. The efficient deburring and cleaning integrated shaft part processing equipment provided by the utility model can support the shaft part on the lower supporting roller, drive the fixing frame to move downward through the telescopic rod on the front side, clamp the shaft part between the lower supporting roller and the upper limiting roller through the downward movement of the upper limiting roller, drive the upper limiting roller to rotate through the control of the driving motor, and make the part box cleaning assembly move in the direction through the rotation of the upper limiting roller, so that different shaft parts can be fixed and moved, and the shaft parts are convenient to process. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 Fig. 1 is a structural schematic view of the efficient deburring and cleaning integrated shaft part processing equipment of the utility model;

[0017] Figure 2 Fig. 2 is an installation position structural schematic view of the cleaning assembly and the moving assembly of the utility model;

[0018] Figure 3 It is the structure schematic view of the removing assembly of the utility model;

[0019] Figure 4 It is the structure schematic view of the moving assembly of the utility model;

[0020] Figure 5 It is the structure schematic view of the buffer sleeve of the utility model.

[0021] In the drawing: 1, box body; 2, import; 3, export; 4, removing assembly; 41, mounting bracket; 42, annular channel one; 43, high-pressure spray head; 44, annular channel two; 45, water outlet; 46, water delivery pipe; 47, high-pressure pump; 48, water pump; 49, side baffle; 5, moving assembly; 51, support frame; 52, telescopic rod; 53, fixed frame; 54, lower support roller; 55, upper limit roller; 56, drive motor; 57, guide sleeve rod; 58, buffer sleeve; 581, outer sleeve; 582, slide column; 583, buffer spring; 6, confluence groove; 7, access door. DETAILED DESCRIPTION

[0022] The utility model will be further explained in detail as follows:

[0023] As Figures 1 to 5 shown, the utility model provides high -efficient deburring and cleaning integrated shaft parts processing equipment, including box body 1, the two sides of box body 1 before and after are set up import 2 and export 3 respectively, the inside fixed mounting of box body 1 has removing assembly 4 and two moving assemblies 5, two moving assemblies 5 are located removing assembly 4's two sides before and after setting, removing assembly 4 includes the mounting bracket 41 of fixed installation in the top of box body 1, the bottom fixed mounting of mounting bracket 41 has annular channel one 42 and annular channel two 44, the inside equidistance fixed mounting of annular channel one 42 has high-pressure spray head 43, the inside of annular channel two 44 is set up water outlet 45, the top of annular channel one 42 and annular channel two 44 all are fixedly connected with water delivery pipe 46, the top of box body 1 is fixedly installed with high-pressure pump 47 and water pump 48 respectively with two water delivery pipes 46 is connected.

[0024] through high-pressure pump 47 and water pump 48 pumping to water delivery pipe 46 is sent into annular channel one 42 and annular channel two 44 respectively, when part passes through the inside of annular channel one 42 and annular channel two 44, through high-pressure spray head 43 to part carries out high-pressure water injection, utilizes the impact force to remove burr, through the water outlet 45 of the inside setting of annular channel two 44 shower to part surface washes, to part carries out continuous deburring and cleaning processing, reduces the labor intensity of operator, improves production efficiency.

[0025] As Figure 4 and Figure 5As shown, the moving assembly 5 comprises a support frame 51 and a telescopic rod 52, the support frame 51 is fixedly installed on the bottom of the box body 1, the telescopic rod 52 is fixedly installed on the top of the box body 1, the bottom of the telescopic rod 52 is fixedly installed with a buffer sleeve 58, the bottom of the buffer sleeve 58 is fixedly installed with a fixed frame 53, the inner side of the support frame 51 is movably installed with a lower supporting roller 54, the inner side of the fixed frame 53 is movably installed with an upper limiting roller 55, the outer side of the fixed frame 53 is fixedly installed with a driving motor 56 connected with the upper limiting roller 55, and the top of the fixed frame 53 is fixedly installed with a guide sleeve rod 57 connected with the top of the box body 1.

[0026] The parts on the lower supporting roller 54 are supported by the lower supporting roller 54, the fixed frame 53 is driven to move downward by controlling the telescopic rod 52 on the front side, the shaft parts are clamped between the lower supporting roller 54 and the upper limiting roller 55 by moving the upper limiting roller 55 downward, the upper limiting roller 55 is driven to rotate by controlling the driving motor 56, and the part box cleaning assembly 4 is moved in the direction by the rotation of the upper limiting roller 55, so that different shaft parts can be fixed and moved, and the parts can be conveniently processed.

[0027] As shown in Figure 3 The annular channel one 42 and the annular channel two 44 are arranged in front of and behind the mounting frame 41.

[0028] The annular channel one 42 and the annular channel two 44 are arranged in front of and behind the mounting frame 41, so that the parts are washed again after deburring by high-pressure water impact to realize continuous processing and improve efficiency.

[0029] As shown in Figure 3 The high-pressure nozzle 43 is arranged inwardly inclined.

[0030] The high-pressure nozzle 43 is arranged inclined, the high-pressure water is sprayed in a fan shape to the surface of the parts to ensure the coverage range, and the burrs are removed by the impact of the high-pressure water.

[0031] As shown in Figure 3 The mounting frame 41 is fixedly connected with side baffles 49 on the left and right sides.

[0032] The splashed washing water can be shielded by the side baffles 49.

[0033] As shown in Figure 5 The buffer sleeve 58 comprises an outer sleeve 581 and a slide column 582, the outer sleeve 581 is fixedly installed on the bottom of the telescopic rod 52, the slide column 582 is fixedly installed on the top of the fixed frame 53, the slide column 582 is movably clamped in the inner side of the outer sleeve 581, and the buffer spring 583 above the slide column 582 is movably clamped in the inner side of the outer sleeve 581.

[0034] The upper limit roller 55 contacts the part, and the buffer spring 583 in the sleeve 581 is pressed upward to provide a buffer space, so that the part is not damaged by the rigid contact between the upper limit roller 55 and the part.

[0035] As shown in Figure 4 , the inner sides of the lower support roller 54 and the upper limit roller 55 are arranged in a "V" shape.

[0036] The lower support roller 54 and the upper limit roller 55 are arranged in a "V" shape on the inner sides, so that the part is pressed between them to ensure stable movement.

[0037] As shown in Figure 1 and Figure 2 , the inner bottom of the box body 1 is provided with a flow groove 6, and the bottom of the box body 1 is provided with a drainage port corresponding to the flow groove 6. The left side of the box body 1 is hingedly connected with an access door 7.

[0038] The setting of the flow groove 6 can quickly drain the collected washing water, and the setting of the access door 7 can be opened to facilitate maintenance and repair from the side of the box body 1.

[0039] The working principle of the high-efficiency deburring and cleaning integrated shaft part processing equipment will be described below.

[0040] As shown in Figures 1 to 5 , the part is inserted into the inside of the box body 1 from the inlet 2, so that the part is supported by the lower support roller 54. The fixed frame 53 is lowered by controlling the front telescopic rod 52, and the shaft part is clamped between the lower support roller 54 and the upper limit roller 55 by lowering the upper limit roller 55. The upper limit roller 55 is rotated by controlling the driving motor 56, the part box cleaning assembly 4 is moved in the direction by the rotation of the upper limit roller 55, water is pumped into the water supply pipe 46 by the high-pressure pump 47 and the water pump 48, and is sent into the annular channel one 42 and the annular channel two 44 respectively. The part passes through the inside of the annular channel one 42, and the high-pressure nozzle 43 sprays high-pressure water to the part. The impact force removes the burr, and the part passes through the annular channel two 44. When the part passes through the inside of the annular channel two 44, the water jet 45 arranged on the inside of the annular channel two 44 sprays water to the surface of the part to remove the adhered burr impurities. The part passes through the lower support roller 54 at the rear, and the upper limit roller 55 is clamped above the part by lowering the fixed frame 53 by controlling the rear telescopic rod 52, so as to transport and discharge the part to the outlet 3.

[0041] The above is a detailed description of the utility model, but some modifications or improvements can be made on the basis of the utility model, which is obvious to those skilled in the art. Therefore, the modifications or improvements without departing from the spirit of the utility model are within the protection scope of the utility model.

Claims

1. A high-efficiency deburring and cleaning integrated shaft part processing equipment, comprising a box body (1), characterized in that: The front and back of the box (1) are respectively provided with an inlet (2) and an outlet (3), and the inside of the box (1) is fixedly provided with a cleaning assembly (4) and two moving assemblies (5), and the two moving assemblies (5) are arranged on the front and back of the cleaning assembly (4). The cleaning assembly (4) comprises a mounting frame (41) fixedly installed on the top of the box (1), the bottom of the mounting frame (41) is fixedly provided with an annular channel I (42) and an annular channel II (44), the inner side of the annular channel I (42) is fixedly provided with a high-pressure nozzle (43), the inner side of the annular channel II (44) is provided with a water outlet (45), and the top of the annular channel I (42) and the annular channel II (44) are fixedly connected with water pipes (46), and the top of the box (1) is fixedly provided with a high-pressure pump (47) and a water pump (48) connected with the two water pipes (46) respectively.

2. The high-efficiency deburring and cleaning integrated shaft part processing equipment according to claim 1, characterized in that: The moving assembly (5) comprises a support frame (51) and a telescopic rod (52), the support frame (51) is fixedly installed on the bottom of the box (1), the telescopic rod (52) is fixedly installed on the top of the box (1), the bottom of the telescopic rod (52) is fixedly provided with a buffer sleeve (58), the bottom of the buffer sleeve (58) is fixedly provided with a fixing frame (53), the inner side of the support frame (51) is movably provided with a lower supporting roller (54), the inner side of the fixing frame (53) is movably provided with an upper limiting roller (55), the outer side of the fixing frame (53) is fixedly provided with a driving motor (56) connected with the upper limiting roller (55), and the left and right sides of the top of the fixing frame (53) are fixedly provided with guide sleeve rods (57) connected with the top of the box (1).

3. The high-efficiency deburring and cleaning integrated shaft part processing equipment according to claim 1, characterized in that: The annular channel I (42) and the annular channel II (44) are symmetrically arranged on the bottom of the mounting frame (41).

4. The high-efficiency deburring, cleaning and integrated shaft part processing equipment according to claim 1, characterized in that: The high-pressure nozzle (43) is inclined inward.

5. The high-efficiency deburring, cleaning and integrated shaft part processing equipment according to claim 1, characterized in that: The left and right sides of the mounting frame (41) are fixedly connected with side baffles (49).

6. The high-efficiency deburring and cleaning integrated shaft part processing apparatus according to claim 2, characterized in that: The buffer sleeve (58) comprises an outer sleeve (581) and a slide column (582), the outer sleeve (581) is fixedly installed on the bottom of the telescopic rod (52), the slide column (582) is fixedly installed on the top of the fixing frame (53), the slide column (582) is movably clamped in the inner side of the outer sleeve (581), and the inner side of the outer sleeve (581) is movably clamped with a buffer spring (583) above the slide column (582).

7. The high-efficiency deburring and cleaning integrated shaft part processing apparatus according to claim 2, characterized in that: The inner sides of the lower supporting roller (54) and the upper limiting roller (55) are both "V"-shaped.

8. The high-efficiency deburring, cleaning, and washing integrated shaft part processing apparatus according to claim 1, characterized in that: The bottom of the box (1) is provided with a flow groove (6), the bottom of the box (1) is provided with a drainage port corresponding to the flow groove (6), and the left side of the box (1) is movably hinged with an access door (7).