Mixing equipment for thin film preparation

By adopting a combination structure of rotating drum, rotating rod and tumbling plate in the plastic film mixing equipment, the problems of wear of mixing blades and stratification of materials with different densities are solved, and efficient up-and-down stirring and tumbling are achieved, improving mixing efficiency and service life of the equipment.

CN223604727UActive Publication Date: 2025-11-28ANHUI YIXING NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202423290754.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-11-28
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In existing technologies, plastic film mixing equipment suffers from severe wear of the mixing blades and material stratification due to density differences, resulting in low mixing efficiency.

Method used

Design a mixing device for thin film preparation, which adopts a combination structure of a rotating cylinder driving a rotating rod and a stirring plate. By stirring and turning the raw materials up and down, combined with an eccentric disk and bevel gear transmission, frictional resistance is reduced and mixing efficiency is improved.

Benefits of technology

This technology enables efficient up-and-down mixing of plastic film, improving mixing uniformity and efficiency, and extending the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The mixing equipment comprises a mixing tank, the top of an inner cavity of the mixing tank is rotationally connected with a rotating cylinder, an inner cavity of the rotating cylinder is connected with a rotating rod extending to the outer side in an up-down sliding mode, a stirring frame is welded to the surface of the rotating rod, a first turning and stirring plate is welded to the surface of the rotating rod, and a second turning and stirring plate is welded to the surface of the first turning and stirring plate. Second turning and stirring plates are welded to the surface of the stirring frame, and the first turning and stirring plates and the second turning and stirring plates are alternately arranged up and down. The rotating cylinder drives the rotating rod to rotate in the inner cavity of the mixing tank, so that the stirring frame, the first turning and stirring plate and the second turning and stirring plate are driven to stir and mix raw materials in the inner cavity of the mixing tank, meanwhile, the rotating rod slides up and down to drive the first turning and stirring plate and the second turning and stirring plate to turn the raw materials at the lower end of the inner cavity of the mixing tank upwards, and up-and-down mixing is carried out; therefore, the mixing efficiency is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of plastic film processing technology, and in particular relates to a mixing device for film preparation. Background Technology

[0002] Plastic film is a film made of polyvinyl chloride, polyethylene, polypropylene, polystyrene, and other resins, used for packaging and as a coating layer. When recycling and reprocessing plastic film, it needs to be mixed with additives.

[0003] The publication (announcement) number CN211541909U discloses a mixing mechanism for agricultural plastic film processing, including a fixed base, a drive motor on one side of the top of the fixed base, a mixing barrel fixedly connected to the fixed base on one side of the drive motor, a cover plate on the top of the mixing barrel, a discharge plate on the side of the mixing barrel, a drive wheel fixedly connected to the free end of the output shaft of the drive motor, and a positioning shaft inside the fixed base. This invention achieves omnidirectional mixing of the material through the axial rotation of the mixing blades, accompanied by the longitudinal tumbling of the material, resulting in a better mixing effect and facilitating further processing of the material.

[0004] During use, it was found that the mixing mechanism suffers from severe wear at the bottom because the mixing blade 11 rotates in close contact with the inclined plate 12. Regular replacement of the mixing blade 11 is necessary. Furthermore, since the mixing blade 11 is installed relatively low in the mixing tank 3, materials with significant density differences tend to stratify after feeding. This means that during rotational mixing, the mixing blade 11 can only stir the lower layer of material, resulting in insufficient and uneven mixing and reduced efficiency. Therefore, a mixing device for thin film preparation needs to be designed to address these issues. Utility Model Content

[0005] The purpose of this invention is to provide a mixing device for thin film preparation, which has the advantage of improving mixing efficiency through up-and-down stirring, so as to solve the above-mentioned technical problems.

[0006] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A mixing device for thin film preparation, comprising a mixing tank: a rotating cylinder is rotatably connected to the top of the inner cavity of the mixing tank, a rotating rod extending to the outside is slidably connected to the inner cavity of the rotating cylinder, a stirring frame is welded to the surface of the rotating rod, a first stirring plate is welded to the surface of the rotating rod, a second stirring plate is welded to the surface of the stirring frame, and the first stirring plate and the second stirring plate are arranged alternately up and down.

[0007] Preferably, a scraper is installed on the outer surface of the mixing rack, and the scraper slides on the surface of the inner cavity of the mixing tank.

[0008] Preferably, the top of the mixing tank is provided with a feeding hopper, and a motor is fixedly installed on the top of the mixing tank, and the top of the rotating cylinder extends to the outside of the mixing tank and is in transmission connection with the output shaft of the motor through a belt pulley.

[0009] Preferably, the upper portion of the inner cavity of the mixing tank is rotatably connected with a rotating column, the surface of the rotating column is fixedly connected with an eccentric disc, the top of the stirring frame is fixedly connected with a rotating disc, the rotating disc is welded on the surface of the rotating rod, the eccentric disc rolls on the surface of the rotating disc, and the top of the rotating disc is fixedly connected with a baffle cylinder.

[0010] Preferably, the surface of the rotating cylinder is fixedly connected with a bevel gear one, the surface of the rotating column is fixedly connected with a bevel gear two, and the bevel gear one and the bevel gear two are in meshing engagement.

[0011] Preferably, the surface of the eccentric disc is provided with a mounting groove, a plurality of rolling balls are rotatably connected in the inner cavity of the mounting groove, the rolling balls roll on the top of the rotating disc, the inner cavity of the rotating cylinder is fixedly installed with a spring, and the bottom of the spring is fixedly connected to the top of the rotating rod.

[0012] The mixing tank has the advantages that:

[0013] 1. The rotating rod is driven to rotate in the inner cavity of the mixing tank by the rotating cylinder, so that the stirring frame, the first turning plate and the second turning plate are driven to stir and mix the raw materials in the inner cavity of the mixing tank, the first turning plate and the second turning plate are driven to turn the raw materials at the lower end of the inner cavity of the mixing tank upward by the up-and-down sliding of the rotating rod, and the raw materials are mixed upward and downward, thereby improving the mixing efficiency.

[0014] 2. The rotating disc is protected by the baffle cylinder, so that the raw materials are prevented from splashing onto the surface of the rotating disc during stirring, and the rolling of the eccentric disc on the surface of the rotating disc is not affected.

[0015] 3. The rotating column and the rotating cylinder are in transmission connection by the cooperation of the bevel gear one and the bevel gear two, and the installation of the power drive is reduced.

[0016] 4. When the eccentric disc is repeatedly pressed against the rotating disc downward, the rolling balls roll on the surface of the rotating disc, thereby reducing the frictional resistance between the eccentric disc and the rotating disc. BRIEF DESCRIPTION OF DRAWINGS

[0017] The above and / or other aspects of the present application will become more apparent and more readily appreciated by referring to the following detailed description, in conjunction with the accompanying drawings, in which:

[0018] Fig. 1 It is a partial sectional perspective view of an embodiment of the present application.

[0019] Fig. 2 A partial three-dimensional exploded view of an embodiment of the present application.

[0020] In the drawings, the components represented by each reference numeral are listed as follows:

[0021] 1, mixing tank, 2, feed hopper, 3, rotating cylinder, 4, rotating rod, 5, stirring frame, 6, turning plate one, 7, turning plate two, 8, scraper, 9, motor, 10, rotating column, 11, eccentric disc, 12, rotating disc, 13, baffle cylinder, 14, bevel gear one, 15, bevel gear two, 16, mounting groove, 17, ball bearing, 18, spring. DETAILED DESCRIPTION

[0022] Hereinafter, an embodiment of the film preparation mixing equipment of the present application will be described with reference to the accompanying drawings.

[0023] Figs. 1-2The utility model discloses a mixing equipment for film preparation which comprises a mixing tank 1: a rotating cylinder 3 is rotatably connected to the top of the inner cavity of the mixing tank 1, a rotating rod 4 extending to the outside is slidably connected to the inner cavity of the rotating cylinder 3, a stirring frame 5 is welded to the surface of the rotating rod 4, a turnover plate one 6 is welded to the surface of the rotating rod 4, a turnover plate two 7 is welded to the surface of the stirring frame 5, the turnover plate one 6 and the turnover plate two 7 are alternately arranged in an up-down manner, a scraper 8 is installed on the outer surface of the stirring frame 5, the scraper 8 slides on the surface of the inner cavity of the mixing tank 1, a feed hopper 2 is arranged on the top of the mixing tank 1, a motor 9 is fixedly installed on the top of the mixing tank 1, the top of the rotating cylinder 3 extends to the outside of the mixing tank 1 and is drivingly connected to the output shaft of the motor 9 through a belt pulley, a rotating column 10 is rotatably connected to the top of the inner cavity of the mixing tank 1, an eccentric disc 11 is fixedly connected to the surface of the rotating column 10, a rotating disc 12 is fixedly connected to the top of the stirring frame 5, the rotating disc 12 is welded to the surface of the rotating rod 4, the eccentric disc 11 rolls on the surface of the rotating disc 12, a baffle cylinder 13 is fixedly connected to the top of the rotating disc 12, the baffle cylinder 13 can protect the rotating disc 12, so that the raw materials are prevented from splashing onto the surface of the rotating disc 12 during stirring and affecting the rolling of the eccentric disc 11 on the surface thereof, a bevel gear one 14 is fixedly connected to the surface of the rotating cylinder 3, a bevel gear two 15 is fixedly connected to the surface of the rotating column 10, the bevel gear one 14 and the bevel gear two 15 are engaged, the rotating column 10 and the rotating cylinder 3 are drivingly connected through the cooperation of the bevel gear one 14 and the bevel gear two 15, so that the installation of the power drive is reduced, a mounting groove 16 is formed in the surface of the eccentric disc 11, a plurality of rolling balls 17 are rollingly connected in the inner cavity of the mounting groove 16, the rolling balls 17 roll on the top of the rotating disc 12, when the eccentric disc 11 rotates downward and repeatedly presses the rotating disc 12, the rolling balls 17 roll on the surface of the rotating disc 12, so that the frictional resistance between the eccentric disc 11 and the rotating disc 12 is reduced, a spring 18 is fixedly installed in the inner cavity of the rotating cylinder 3, and the bottom of the spring 18 is fixedly connected to the top of the rotating rod 4.

[0024] Working principle: the utility model for use, the user through the film preparation raw materials from the feed hopper 2 pours into the inner chamber of mixing jar 1, then through motor 9 drives rotating cylinder 3 rotates in the inner chamber of mixing jar 1, to drive rotating rod 4, stirring frame 5, turnover board one 6 and turnover board two 7 rotate and stir mixing jar 1 in the raw material mixing, simultaneously through rotating cylinder 3 rotation drive bevel gear one 14 rotates, to drive bevel gear two 15 and rotating column 10 rotates, in turn drive eccentric disc 11 rotates, make eccentric disc 11 downward reciprocating pressure rotating disc 12, to drive stirring frame 5 and rotating rod 4 slide on the inner chamber of mixing jar 1, rotating rod 4 will slide up and down in the inner chamber of rotating cylinder 3 and stretch spring 18, utilize the resilience of spring 18 drive rotating rod 4 upward reset, because rotating rod 4 slide up and down, drive turnover board one 6 and turnover board two 7 will mixing jar 1 inner chamber lower end raw materials upward overturn, carry out up and down mixing, to improve mixing efficiency.

[0025] In conclusion: the film preparation mixing equipment, through rotating cylinder 3 drive rotating rod 4 rotates in the inner chamber of mixing jar 1, to drive stirring frame 5, turnover board one 6 and turnover board two 7 to the raw material in the inner chamber of mixing jar 1 mixing, simultaneously through rotating rod 4 slide up and down, drive turnover board one 6 and turnover board two 7 will mixing jar 1 inner chamber lower end raw materials upward overturn, carry out up and down mixing, to improve mixing efficiency.

Claims

1. A mixing apparatus for thin film preparation, characterized in that, The mixing tank (1) includes a rotating cylinder (3) rotatably connected to the top of the inner cavity of the mixing tank (1). A rotating rod (4) extending to the outside is slidably connected to the inner cavity of the rotating cylinder (3). A stirring rack (5) is welded to the surface of the rotating rod (4). A first stirring plate (6) is welded to the surface of the rotating rod (4). A second stirring plate (7) is welded to the surface of the stirring rack (5). The first stirring plate (6) and the second stirring plate (7) are arranged alternately up and down.

2. The mixing apparatus for thin film preparation according to claim 1, characterized in that, The outer surface of the stirring rack (5) is equipped with a scraper (8), which slides on the surface of the inner cavity of the mixing tank (1).

3. The mixing apparatus for thin film preparation according to claim 2, characterized in that, The mixing tank (1) is provided with a feed hopper (2) at the top, and a motor (9) is fixedly installed at the top of the mixing tank (1). The top of the rotating cylinder (3) extends to the outside of the mixing tank (1) and is connected to the output shaft of the motor (9) via a belt pulley.

4. The mixing apparatus for thin film preparation according to claim 3, characterized in that, A rotating column (10) is rotatably connected above the inner cavity of the mixing tank (1). An eccentric disk (11) is fixedly connected to the surface of the rotating column (10). A rotating disk (12) is fixedly connected to the top of the stirring rack (5). The rotating disk (12) is welded to the surface of the rotating rod (4). The eccentric disk (11) rolls on the surface of the rotating disk (12). A baffle cylinder (13) is fixedly connected to the top of the rotating disk (12).

5. The mixing apparatus for thin film preparation according to claim 4, characterized in that, A bevel gear one (14) is fixedly connected to the surface of the rotating cylinder (3), and a bevel gear two (15) is fixedly connected to the surface of the rotating column (10). The bevel gear one (14) and the bevel gear two (15) mesh.

6. The mixing apparatus for thin film preparation according to claim 5, characterized in that, The surface of the eccentric disk (11) is provided with an installation groove (16), and a plurality of balls (17) are rolled in the inner cavity of the installation groove (16). The balls (17) roll on the top of the rotating disk (12). A spring (18) is fixedly installed in the inner cavity of the rotating cylinder (3), and the bottom of the spring (18) is fixedly connected to the top of the rotating rod (4).

Citation Information

Patent Citations

  • Mixing mechanism applied to agricultural plastic film processing

    CN211541909U