Environment-friendly efficient processing device for plastic particle processing

By designing a plastic pellet processing device with crushing, molding, filtering, and regulating components, the problem of plastic pelletizers being unable to adjust pellet size has been solved, achieving efficient pellet screening and environmentally friendly production.

CN223604734UActive Publication Date: 2025-11-28ANHUI GREEN RECYCLING ADVANCED TECH CO LTD
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Patent Information

Application Number
CN202520324029.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2025-11-28
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

Existing plastic granulators cannot flexibly adjust the cutting size of plastic granules, resulting in defective products being mixed with qualified products, which affects subsequent processing.

Method used

Design an environmentally friendly and efficient processing device that includes a crushing component, a molding component, a filtering component, a receiving component, and an adjusting component. The adjusting component adjusts the gap of the receiving component to achieve the screening and separation of plastic particles, and the filtering component filters out harmful components in the production waste gas.

Benefits of technology

It achieves effective screening and separation of plastic particles of different sizes, reduces the mixing of defective products, reduces the trouble of subsequent processing, and reduces production pollution through the filter components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an environment-friendly efficient processing device for plastic particle processing, and relates to the technical field of plastic particle processing. The device comprises a base, a crushing assembly and a forming assembly are arranged at the top of the base, a heater is fixedly connected between the crushing assembly and the forming assembly, a filtering assembly is arranged at the top of the heater, a material receiving assembly is arranged on the outer surface of the forming assembly, and an adjusting assembly is arranged in the material receiving assembly. The material receiving assembly is connected with the adjusting assembly, the adjusting assembly is located in the material receiving assembly, the adjusting assembly divides the material receiving assembly into an upper part and a lower part, unqualified particles are blocked by the adjusting assembly and discharged from the upper portion of the material receiving assembly, and qualified particles penetrate through the adjusting assembly and then are discharged from the lower portion of the material receiving assembly. And after the sizes of the cut particles are changed, the adjusting assembly is pushed to move to change the gaps, so that the adjusting assembly can screen and separate the particles with different sizes, and troubles brought to subsequent processing are avoided.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of plastic particle processing, specifically, and particularly relates to an environment-friendly efficient processing device for plastic particle processing. BACKGROUND

[0002] When plastic products are produced, the processing of raw materials needs to use a plastic granulator. The working principle of the plastic granulator is that plastic is plasticized and melted by a screw extruder, and then extruded into a strip or a belt shape through a die hole, and then cut into particles by a granulating device, and then plastic particles with a desired particle size are obtained.

[0003] In the Chinese patent CN218428614U, an environment-friendly plastic granulator with adjustable size is disclosed, which relates to the technical field of plastic granulators. The environment-friendly plastic granulator with adjustable size includes a mounting seat, a plastic granulator body disposed on the top of the mounting seat, an output end, a cooling bin disposed on one side wall of the mounting seat, and an output end located above the cooling bin. A cutting box is disposed on the side wall of the cooling bin away from the mounting seat. The cutting box has a first side wall and a second side wall adjacent to the first side wall. The second side wall is close to the output end, and the second side wall has a feed hole. An installation plate is disposed inside the cutting box. A cutting assembly is disposed on the cutting box and located above the installation plate. The cutting assembly is used to cut the plastic filaments output from the output end. The first side wall has an adjusting hole.

[0004] The size of the plastic particles cut by the common plastic granulator is uniform, and the size of the plastic particles cannot be adjusted, which has certain limitations. In the above document, the distance between the infrared sensor and the cutting assembly is changed, so that the size of the cut plastic particles can be changed. However, after the size of the cut plastic particles is changed, the size of the installation plate cannot be changed, and thus some plastic particles with a specified size but smaller than the installation plate are mixed with qualified products and discharged, which is not conducive to the subsequent processing process.

[0005] At present, there is no effective solution to the problems in the related art. UTILITY MODEL CONTENTS

[0006] In view of the problems in the related art, the utility model proposes an environment-friendly efficient processing device for plastic particle processing to overcome the above technical problems existing in the prior art.

[0007] To solve the above technical problems, the utility model is realized by the following technical solutions:

[0008] The utility model discloses a kind of plastic particle processing with environmental protection type high-efficiency processing device, including base, the top of the base is provided with crushing assembly and forming assembly, heating device is fixedly connected between the crushing assembly and forming assembly, the top of the heating device is provided with filter assembly, the outer surface of the forming assembly is provided with material receiving assembly, the inside of the material receiving assembly is provided with adjusting assembly, the crushing assembly is used to crush large piece of plastic, the heating device is used to heat the plastic chip after crushing to make it melt, the forming assembly is used to extrude push the plastic after melting to move to make it form and cut into particle, the filter assembly is used to filter waste gas in production process, the material receiving assembly is used to receive plastic particle, the adjusting assembly is used to adjust gap on material receiving assembly.

[0009] Further, the crushing assembly includes a crushing box located above the base, a first transmission box fixedly connected to the outer surface of the crushing box, a first motor fixedly connected to the outer surface of the first transmission box, a first rotating shaft rotatably connected to the inside of the crushing box, a crushing blade fixedly connected to the outer surface of the first rotating shaft, and the first motor in transmission connection with the first rotating shaft through the first transmission box.

[0010] Further, the forming assembly includes a bunker, a second transmission box fixedly connected to the outer surface of the bunker, a second motor fixedly connected to the outer surface of the second transmission box, a second rotating shaft rotatably connected to the inside of the bunker, a spiral blade and a cutting knife fixedly connected to the outer surface of the second rotating shaft, the second motor in transmission connection with the second rotating shaft through the second transmission box, and a forming die fixedly connected to the inside of the bunker.

[0011] Further, the filter assembly includes a square tube fixedly connected to the top of the heating device, the heating device fixedly connected with the bunker and the crushing box, a filter box slidably connected to the inside of the square tube, and an exhaust pipe fixedly connected to the top of the square tube.

[0012] Further, the material receiving assembly includes a material receiving hopper, a first discharge plate and a second discharge plate fixedly connected to the outer surface of the material receiving hopper respectively, a slope fixedly connected to the inside of the material receiving hopper, and the material receiving hopper fixedly installed on the outer surface of the bunker.

[0013] Further, the adjusting assembly includes a fixed hole plate fixedly connected to the inside of the material receiving hopper, a sliding groove opened at the bottom of the fixed hole plate, a sliding block slidably connected to the inside of the sliding groove, a sliding hole plate fixedly connected to the outer surface of the sliding block, a screw threadedly connected to the outer surface of the sliding block, the screw in rotation connection with the material receiving hopper, and a hand wheel fixedly connected to the end of the screw.

[0014] Further, the outer surface of the bunker is fixedly connected with a protective net.

[0015] The utility model has the following beneficial effects:

[0016] 1. The utility model discloses a connecting of receiving component and adjusting assembly, adjusting assembly is located in receiving component, and adjusting assembly divides receiving component into two parts, and the unqualified particle is blocked by adjusting assembly and makes it discharge from the top of receiving component, and the qualified particle discharges from the below of receiving component after passing through adjusting assembly, when the size of cut particle changes, the gap of adjusting assembly is changed by pushing, can make adjusting assembly can screen and separate the particle of different sizes, avoids the trouble of subsequent processing.

[0017] 2. The utility model discloses a connecting of square tube and filter box, and the square tube is located above the heater, and the waste gas is filtered by the filter box in the square tube when floating upwards in the process of melting plastic by the heater, and the harmful components in the waste gas are filtered by the filter box, and the filter box is pulled out and replaced after long -time use, which is beneficial to reducing the pollution caused in the production process.

[0018] Of course, any product implementing the utility model does not necessarily need to achieve all the advantages mentioned above. DRAWINGS

[0019] In order to more clearly illustrate the technical scheme of the utility model embodiment, the following will introduce the drawings needed to be used in the embodiment briefly, and obviously, the drawings in the following description are only some embodiments of the utility model, and for the ordinary skilled person in the art, other drawings can also be obtained according to these drawings without paying creative labor.

[0020] Figure 1 It is the external contour structure schematic diagram of the utility model;

[0021] Figure 2 It is the overhead structure schematic diagram of the utility model;

[0022] Figure 3 It is the Figure 2 It is the structure enlarged schematic diagram of A in the utility model;

[0023] Figure 4 It is the second rotating shaft structure schematic diagram of the utility model;

[0024] Figure 5 It is the filter assembly sectional structure schematic diagram of the utility model;

[0025] Figure 6 It is the adjusting assembly sectional structure schematic diagram of the utility model;

[0026] Figure 7 It is the Figure 6Structure enlarged schematic view at B.

[0027] In the drawings, the components represented by each reference numeral are listed as follows:

[0028] 1, base; 2, crushing assembly; 201, crushing box; 202, first transmission box; 203, first motor; 204, first rotating shaft; 205, crushing blade; 3, forming assembly; 301, hopper; 302, second transmission box; 303, second motor; 304, second rotating shaft; 305, spiral blade; 306, cutting knife; 307, forming die; 4, heater; 5, filtering assembly; 501, square tube; 502, filtering box; 503, exhaust pipe; 6, material receiving assembly; 601, material receiving hopper; 602, first discharge plate; 603, second discharge plate; 604, inclined plate; 7, adjusting assembly; 701, fixed hole plate; 702, sliding chute; 703, sliding block; 704, sliding hole plate; 705, screw rod; 706, hand wheel; 8, protective net. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0030] In the description of the utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner" and the like indicate the orientation or positional relationship, which are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0031] Please refer to Figures 1-7 As shown in the drawings, the utility model is a kind of plastic particle processing with environment-friendly high-efficiency processing device, including base 1, the top of base 1 is provided with crushing assembly 2 and forming assembly 3, crushing assembly 2 and forming assembly 3 are fixedly connected with heater 4 between them, the top of heater 4 is provided with filtering assembly 5, the outer surface of forming assembly 3 is provided with material receiving assembly 6, the inside of material receiving assembly 6 is provided with adjusting assembly 7, crushing assembly 2 is used to crush large pieces of plastic, heater 4 is used to heat the plastic fragments after crushing to make it melt, forming assembly 3 is used to extrude and push the plastic after melting to move to make it form and cut into particles, filtering assembly 5 is used to filter waste gas in production process, material receiving assembly 6 is used to receive plastic particles, adjusting assembly 7 is used to adjust the gap on material receiving assembly 6.

[0032] The large plastic is put into the crushing assembly 2 on the base 1 for crushing, the plastic pieces after crushing are heated by the heater 4 to be melted, the waste gas generated in the melting process moves upward, is filtered through the filter assembly 5 above the heater 4 and is discharged, the melted plastic pieces enter the forming assembly 3 from the heater 4, the forming assembly 3 is started to push the melted plastic to move and extrude, in the process, the forming assembly 3 can also cut the formed plastic to be particles, the particles cut by the forming assembly 3 fall into the receiving assembly 6, and the position of the adjusting assembly 7 can be changed to make the receiving assembly 6 screen different plastic particles.

[0033] The utility model discloses through the connection of receiving assembly 6 and adjusting assembly 7, adjusting assembly 7 is located in receiving assembly 6, adjusting assembly 7 divides receiving assembly 6 into two parts, and the unqualified particle is blocked by adjusting assembly 7 and makes it discharge from the top of receiving assembly 6, and the qualified particle passes through adjusting assembly 7 and discharges from the bottom of receiving assembly 6, when the size of cut particle changes, adjusting assembly 7 is pushed to move and changes its gap, can make adjusting assembly 7 can screen and separate the particle of different size, avoid the trouble of subsequent processing.

[0034] In an embodiment, for the above-mentioned crushing assembly 2, the crushing assembly 2 comprises a crushing box 201, the crushing box 201 is located above the base 1, the outer surface of the crushing box 201 is fixedly connected with a first transmission box 202, the outer surface of the first transmission box 202 is fixedly connected with a first motor 203, the inside of the crushing box 201 is rotatably connected with a first rotating shaft 204, the outer surface of the first rotating shaft 204 is fixedly connected with a crushing blade 205, and the first motor 203 is in transmission connection with the first rotating shaft 204 through the first transmission box 202.

[0035] The large plastic is poured into the crushing box 201, the first motor 203 is started, the power on the output shaft of the first motor 203 is transmitted to the first rotating shaft 204 through the first transmission box 202, so that the first rotating shaft 204 drives the crushing blade 205 to rotate in the crushing box 201, at this time, the crushing blade 205 can crush the plastic in the crushing box 201, and because the crushing blade 205 has a certain inclination angle, the crushing blade 205 can also push the crushed plastic pieces to move to the heater 4 for heating and melting.

[0036] In one embodiment, for the above-mentioned forming assembly 3, the forming assembly 3 comprises a hopper 301, the outer surface of the hopper 301 is fixedly connected with a second transmission box 302, the outer surface of the second transmission box 302 is fixedly connected with a second motor 303, the inside of the hopper 301 is rotatably connected with a second rotating shaft 304, the outer surface of the second rotating shaft 304 is fixedly connected with a spiral blade 305 and a cutting knife 306, the second motor 303 is in transmission connection with the second rotating shaft 304 through the second transmission box 302, and the inside of the hopper 301 is fixedly connected with a forming die 307.

[0037] The melted plastic is moved from the heater 4 to the hopper 301, the second motor 303 is started, the power on the output shaft of the second motor 303 is transmitted to the second rotating shaft 304 through the second transmission box 302, the second rotating shaft 304 drives the spiral blade 305 to rotate in the hopper 301, the spiral blade 305 pushes the melted plastic to move so as to extrude it from the forming die 307, and at the same time, the cutting knife 306 on the second rotating shaft 304 can cut the plastic extruded from the forming die 307 into particles.

[0038] In one embodiment, for the above-mentioned filtering assembly 5, the filtering assembly 5 comprises a square tube 501, the square tube 501 is fixedly connected at the top of the heater 4, the heater 4 is fixedly connected with the hopper 301 and the crushing box 201 respectively, the inside of the square tube 501 is slidably connected with a filtering box 502, and the top of the square tube 501 is fixedly connected with an exhaust pipe 503.

[0039] Waste gas is generated in the process of melting plastic by the heater 4, the waste gas enters into the square tube 501 from the heater 4, is filtered by the filtering box 502 in the square tube 501 and is discharged from the exhaust pipe 503, the handle on the filtering box 502 can be pulled out of the square tube 501, so that the filtering box 502 can be replaced.

[0040] In one embodiment, for the above-mentioned receiving assembly 6, the receiving assembly 6 comprises a receiving hopper 601, the outer surface of the receiving hopper 601 is fixedly connected with a first discharging plate 602 and a second discharging plate 603 respectively, the inside of the receiving hopper 601 is fixedly connected with an inclined plate 604, and the receiving hopper 601 is fixedly installed on the outer surface of the hopper 301.

[0041] In one embodiment, for the above-mentioned adjusting assembly 7, the adjusting assembly 7 comprises a fixed hole plate 701 fixedly connected inside the receiving hopper 601, a sliding groove 702 is formed in the bottom of the fixed hole plate 701, a sliding block 703 is slidably connected inside the sliding groove 702, a sliding hole plate 704 is fixedly connected to the outer surface of the sliding block 703, a screw rod 705 is threadedly connected to the outer surface of the sliding block 703, the screw rod 705 is rotatably connected with the receiving hopper 601, and a hand wheel 706 is fixedly connected to the end of the screw rod 705.

[0042] The plastic particles cut by the cutting knife 306 fall into the receiving hopper 601, the larger plastic particles are blocked by the fixed hole plate 701 and discharged from the first discharge plate 602, and the smaller plastic particles pass through the fixed hole plate 701 and the sliding hole plate 704 and fall on the inclined plate 604, and are discharged from the second discharge plate 603 along the inclined plate 604, when the size of the cut plastic particles changes, rotating the hand wheel 706 drives the screw rod 705, the rotating tendency of the sliding block 703 on the screw rod 705 is blocked by the sliding groove 702, at this time the sliding block 703 can drive the sliding hole plate 704 to slide, so that the through holes on the sliding hole plate 704 are misaligned with the through holes on the fixed hole plate 701, thereby controlling the size of the particles discharged from the second discharge plate 603.

[0043] In one embodiment, for the above-mentioned material bin 301, a protective net 8 is fixedly connected to the outer surface of the material bin 301.

[0044] The protective net 8 is installed on the material bin 301 by bolts, and the setting of the protective net 8 can prevent accidental contact with the rotating cutting knife 306 and avoid safety accidents.

[0045] Through the above technical solution, 1. Through the connection of the receiving assembly 6 and the adjusting assembly 7, the adjusting assembly 7 is located in the receiving assembly 6, the adjusting assembly 7 divides the receiving assembly 6 into two parts, the unqualified particles are blocked by the adjusting assembly 7 and discharged from the top of the receiving assembly 6, and the qualified particles pass through the adjusting assembly 7 and are discharged from the bottom of the receiving assembly 6, when the size of the cut particles changes, the adjusting assembly 7 is pushed to move to change the gap therebetween, so that the adjusting assembly 7 can screen and separate particles of different sizes, avoiding trouble for subsequent processing; 2. Through the connection of the square tube 501 and the filter box 502, the square tube 501 is located above the heater 4, waste gas is generated during the melting of plastic by the heater 4, and the waste gas passes through the filter box 502 in the square tube 501 when it floats upwards, harmful components in the waste gas are filtered by the filter box 502, and after a long time of use, the filter box 502 can be pulled out for replacement, which is conducive to reducing pollution caused during production.

[0046] In the description of the application, references to "one embodiment", "an example", "certain examples" etc. mean that a particular feature, structure, material or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. The appearances of the phrases "in one embodiment", "an example" or "certain examples" in various places in the specification are not necessarily referring to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics can be combined in any suitable manner in one or more embodiments or examples.

[0047] The preferred embodiments of the application disclosed above are only used to help explain the application. The preferred embodiments do not describe all of the details of the application, nor limit the application to the specific embodiments described. Obviously, many modifications and variations of the application can be made in light of the teachings above. The embodiments are chosen and described in order to best explain the principles of the application and its practical application, thus enabling others skilled in the art to best utilize the application. The application is defined solely by the claims appended hereto and equivalents thereof, regardless and notwithstanding any limitations introduced by the description.

Claims

1. An environmentally friendly and efficient processing device for processing plastic granules, comprising a base (1), characterized in that, The base (1) is provided with a crushing component (2) and a forming component (3) on its top. A heater (4) is fixedly connected between the crushing component (2) and the forming component (3). A filter component (5) is provided on the top of the heater (4). A receiving component (6) is provided on the outer surface of the forming component (3). An adjusting component (7) is provided inside the receiving component (6). The crushing component (2) is used to crush large pieces of plastic. The heater (4) is used to heat the crushed plastic fragments to melt them. The forming component (3) is used to squeeze and push the melted plastic to move it to form it and cut it into granules. The filter component (5) is used to filter the exhaust gas in the production process. The receiving component (6) is used to receive plastic granules. The adjusting component (7) is used to adjust the gap on the receiving component (6).

2. The environmentally friendly and efficient processing device for processing plastic granules according to claim 1, characterized in that, The crushing assembly (2) includes a crushing box (201) located above the base (1). A first transmission box (202) is fixedly connected to the outer surface of the crushing box (201). A first motor (203) is fixedly connected to the outer surface of the first transmission box (202). A first rotating shaft (204) is rotatably connected inside the crushing box (201). A crushing blade (205) is fixedly connected to the outer surface of the first rotating shaft (204). The first motor (203) is connected to the first rotating shaft (204) through the first transmission box (202).

3. The environmentally friendly and efficient processing device for plastic pellet processing according to claim 2, characterized in that, The molding component (3) includes a hopper (301), a second transmission box (302) is fixedly connected to the outer surface of the hopper (301), a second motor (303) is fixedly connected to the outer surface of the second transmission box (302), a second rotating shaft (304) is rotatably connected inside the hopper (301), a spiral blade (305) and a cutting blade (306) are fixedly connected to the outer surface of the second rotating shaft (304), the second motor (303) is connected to the second rotating shaft (304) through the second transmission box (302), and a molding die (307) is fixedly connected inside the hopper (301).

4. The environmentally friendly and efficient processing device for processing plastic granules according to claim 3, characterized in that, The filter assembly (5) includes a square tube (501), which is fixedly connected to the top of the heater (4). The heater (4) is fixedly connected to the hopper (301) and the crushing box (201) respectively. The filter box (502) is slidably connected inside the square tube (501), and the exhaust pipe (503) is fixedly connected to the top of the square tube (501).

5. The environmentally friendly and efficient processing device for processing plastic granules according to claim 4, characterized in that, The receiving assembly (6) includes a receiving hopper (601), the outer surface of which is fixedly connected to a first discharge plate (602) and a second discharge plate (603), the inside of which is fixedly connected to an inclined plate (604), and the receiving hopper (601) is fixedly installed on the outer surface of the silo (301).

6. The environmentally friendly and efficient processing device for processing plastic granules according to claim 5, characterized in that, The adjusting component (7) includes a fixed perforated plate (701), which is fixedly connected to the inside of the receiving hopper (601). A sliding groove (702) is provided at the bottom of the fixed perforated plate (701). A slider (703) is slidably connected inside the sliding groove (702). A sliding perforated plate (704) is fixedly connected to the outer surface of the slider (703). A screw (705) is threadedly connected to the outer surface of the slider (703). The screw (705) is rotatably connected to the receiving hopper (601). A handwheel (706) is fixedly connected to the end of the screw (705).

7. The environmentally friendly and efficient processing device for processing plastic granules according to claim 6, characterized in that, A protective net (8) is fixedly connected to the outer surface of the hopper (301).

Citation Information

Patent Citations

  • Environment-friendly plastic granulator with adjustable granulation size

    CN218428614U