Full-automatic feeding mechanism of five-roller calender
By designing a fully automatic feeding mechanism for a five-roll calender, the problem of resin particles sticking together during transportation was solved, achieving efficient and automated feeding and recycling, and avoiding raw material waste and environmental pollution.
Patent Information
- Application Number
- CN202423138868.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-18
AI Technical Summary
Existing plastic film calenders have low feeding efficiency, and resin particles easily stick to the conveyor belt during transportation, resulting in waste and environmental pollution.
A fully automatic feeding mechanism for a five-roll calender was designed, including a feeding rack, a conveying component, a cleaning component, and a recycling component. The mechanism uses a brush plate to scrape off the sticky raw materials and collect them into a recycling box, preventing the raw materials from falling to the ground.
It improved feeding efficiency, reduced raw material waste, improved the working environment, and achieved automated raw material conveying and recycling.
Smart Images

Figure CN223604826U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to film processing equipment technical field especially relates to five roll calender full -automatic feeding mechanism. BACKGROUND
[0002] The calender is by two or more than two roll, according to certain form arrangement, under certain temperature, the rubber or plastic is pressed and is spread into certain thickness and surface shape film, and the plastic calender is mainly used in the processing machinery of producing various plastic film and PVC calender artificial leather product manufacturing, and the raw material can be further processed through the calender after being heated and melted, and the plastic melt is pressed into a film shape through the calender roll in the calendering process.
[0003] At present, the raw material of the plastic film calender is usually provided in the form of particles (also known as resin particles), which is mostly manually transported and fed, and the feeding efficiency is low. In order to speed up the work efficiency, some factories use lifting conveyors for conveying. The particles are poured at the bottom of the conveyor, and the original particles are sent into the hot melting device in front of the calender through the conveyor belt on the conveyor. However, due to the certain stickiness of the surface of the resin particles, some resin particles will stick to the conveyor belt when the conveyor belt is conveying the resin particles, which will cause the stuck resin particles to fall to the ground under the action of gravity when the conveyor belt returns, resulting in waste and affecting the working environment. CONTENT OF THE UTILITY MODEL
[0004] The utility model aims at solving the shortcomings in the prior art, comprising: a feeding rack; a supporting frame connected below the feeding rack; a conveying assembly provided on the feeding rack, the conveying assembly being connected with a feeding motor through a drive shaft; a cleaning assembly connected at the discharging end of the conveying assembly; a first recycling assembly provided below the cleaning assembly; a second recycling assembly connected at the feeding end of the conveying assembly; the cleaning assembly comprising a connecting plate, an electric lifting rod connected above the connecting plate, a mounting plate detachably connected above the electric lifting rod, and a brush plate detachably connected above the mounting plate.
[0005] As a further description of the above technical solution: the feeding rack is connected with a baffle on both sides, the feeding rack is connected with a partition plate, and the feeding rack is connected with a control panel.
[0006] As a further description of the above technical solution: the conveying assembly comprises a first conveyor belt and a second conveyor belt, the first conveyor belt and the second conveyor belt are connected with the feeding motor through the drive shaft, and a plurality of feeding plates are arranged on the first conveyor belt and the second conveyor belt at equal intervals.
[0007] As a further description of the above technical solution: the first recycling assembly comprises a first recycling box and a fixing plate, the fixing plate is detachably connected with the feeding frame, the first recycling box is arranged on the fixing plate, and a first handle is arranged on one side of the first recycling box.
[0008] As a further description of the above technical solution: the second recycling assembly comprises a second recycling box, a clamping plate is arranged on one side of the second recycling box, and a second handle is arranged on one side of the second recycling box.
[0009] As a further description of the above technical solution: a clamping groove matched with the clamping plate is formed in the feeding frame.
[0010] As a further description of the above technical solution: the partition plate is located between the first conveying belt and the second conveying belt.
[0011] As a further description of the above technical solution: the discharging end of the feeding frame is detachably connected with a guide frame.
[0012] The above technical solution has the following advantages or beneficial effects:
[0013] The utility model discloses a kind of feeding mechanisms, including feeding frame, conveying assembly, first recycling assembly, second recycling assembly, partition plate and guide frame, the conveying assembly is arranged on the feeding frame, the first recycling assembly is arranged on the conveying assembly, the second recycling assembly is arranged on the conveying assembly, the partition plate is arranged on the conveying assembly, and the guide frame is detachably connected with the feeding frame. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is structural schematic view of the feeding mechanism in an embodiment of the utility model;
[0015] Figure 2 It is front view of the feeding mechanism in an embodiment of the utility model;
[0016] Figure 3 It is Figure 1 Structural schematic view of cleaning assembly in the feeding mechanism;
[0017] Figure 4 It is Figure 1 Structural schematic view of second recycling assembly in the feeding mechanism.
[0018] LEGEND:
[0019] 1, loading frame; 2, support frame; 3, conveying assembly; 4, loading motor; 5, cleaning assembly; 6, first recycling assembly; 7, second recycling assembly; 8, baffle; 9, partition plate; 10, control panel; 11, clamping groove; 12, material guide frame; 31, first conveying belt; 32, second conveying belt; 33, loading plate; 51, connecting plate; 52, electric lifting rod; 53, mounting plate; 54, brush plate; 61, first recycling box; 62, fixed plate; 63, first handle; 71, second recycling box; 72, clamping plate; 73, second handle. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0021] In the description of the present application, it should be noted that the orientations or positional relationships indicated by the terms "vertical", "upper", "lower", "horizontal" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0022] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "provided", "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements inside. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0023] As Figures 1-4As shown, the five-roller calender full-automatic feeding mechanism of the utility model, include: feeding frame 1, support frame 2 is connected in the lower of feeding frame 1, conveying assembly 3 is set in feeding frame 1, conveying assembly 3 is connected through drive shaft and feeding motor 4, cleaning assembly 5 is connected in the discharge end of conveying assembly 3, first recovery assembly 6 is set in the lower of cleaning assembly 5, second recovery assembly 7 is connected in the feeding end of conveying assembly 3, cleaning assembly 5 includes connecting plate 51, connecting plate 51 top is connected with electric lifting rod 52, electric lifting rod 52 top is detachably connected with mounting plate 53, mounting plate 53 top is detachably connected with brush plate 54.
[0024] In the embodiment, by pouring the raw material to be conveyed into the bottom of conveying assembly 3, conveying assembly 3 is controlled to move by feeding motor 4, the raw material on conveying assembly 3 is conveyed into the hot melting component on the five-roller calender, conveying assembly 3 on the return will pass through the cleaning assembly 5 arranged below, through the brush plate 54 connected on the mounting plate 53, the raw material adhered on the return conveying assembly 3 can be scraped off, the scraped raw material will fall into the first recovery assembly 6 for collection, which is convenient for recovery, avoids the adhered raw material from falling on the ground, causing waste and affecting the working environment.
[0025] As shown in Figure 1 and Figure 2 , specifically, the feeding frame 1 is connected with the baffle 8 on both sides, the feeding frame 1 is connected with the partition plate 9, and the feeding frame 1 is connected with the control panel 10; the raw material can be prevented from sliding from the side through the baffle 8, and the device can be controlled to work through the control panel 10.
[0026] As shown in Figure 1 and Figure 2 , specifically, the conveying assembly 3 includes a first conveying belt 31 and a second conveying belt 32, the first conveying belt 31 and the second conveying belt 32 are connected with the feeding motor 4 through the drive shaft, and a plurality of feeding plates 33 are arranged on the first conveying belt 31 and the second conveying belt 32 at equal intervals; the resin particles can be conveyed through the first conveying belt 31, the recycled film edge material can be fed and conveyed through the second conveying belt 32, and the resin particle raw material and the film edge material can be separately fed and conveyed through the first conveying belt 31 and the second conveying belt 32, so that the feeding efficiency and the feeding effect are improved.
[0027] Among them, the partition plate 9 is located between the first conveying belt 31 and the second conveying belt 32, and the feeding effect is enhanced through the plurality of feeding plates 33 to avoid the material from falling back.
[0028] As shown in Figure 2 and Figure 3As shown, specifically, the first recycling assembly 6 comprises a first recycling box 61 and a fixing plate 62, the fixing plate 62 is detachably connected with the feeding frame 1, the first recycling box 61 is arranged on the fixing plate 62, and a first handle 63 is arranged on one side of the first recycling box 61; the raw materials brushed off by the cleaning assembly 5 can be collected through the first recycling box 61, the first recycling box 61 can be pulled out of the fixing plate 62 through the first handle 63, and the materials in the first recycling box 61 are convenient to clean.
[0029] As shown in Figure 1 and Figure 4 shown, specifically, the second recycling assembly 7 comprises a second recycling box 71, a clamping plate 72 is arranged on one side of the second recycling box 71, a second handle 73 is arranged on one side of the second recycling box 71, and a clamping groove 11 matched with the clamping plate 72 is arranged on the feeding frame 1; the raw materials falling off the conveying assembly 3 can be collected through the second recycling box 71, so as to avoid the raw materials falling on the ground, the clamping plate 72 on the second recycling box 71 can be pulled out of the clamping groove 11 through pulling the second handle 73, and the second recycling box 71 is convenient to clean, and when installed, the clamping plate 72 is directly embedded into the clamping groove 11, so that the fixing of the second recycling box 71 is completed.
[0030] As shown in Figure 1 and Figure 2 shown, specifically, a guide frame 12 is detachably connected with the discharging end of the feeding frame 1; the raw materials conveyed by the conveying assembly 3 are conveniently guided through the guide frame 12, so as to avoid the materials falling.
[0031] Working principle: the worker pours the raw materials to be conveyed into the bottom of the conveying assembly 3, controls the conveying assembly 3 to move through the feeding motor 4, conveys the raw materials on the conveying assembly 3 into the hot melting component of the five-roller calender, and the returning conveying assembly 3 passes through the cleaning assembly 5 arranged below, the raw materials adhered to the returning conveying assembly 3 can be scraped off through the brush plate 54 connected with the mounting plate 53, the scraped-off raw materials fall into the first recycling assembly 6 for collection, so as to facilitate recycling, avoid the adhered raw materials falling on the ground, cause waste, and affect the working environment.
[0032] It should be noted that, in this article, the relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.
[0033] The preferred embodiments disclosed above are only used to help describe the utility model. The preferred embodiments do not describe all the details and do not limit the utility model to the specific embodiments. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that the person skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the whole scope and equivalents thereof.
Claims
1. A full-automatic feeding mechanism of a five-roller calender, characterized in that, include: Loading rack (1); Support frame (2), the support frame (2) is connected below the loading rack (1); A conveying assembly (3) is disposed on the loading rack (1) and is connected to the loading motor (4) via a drive shaft; A cleaning assembly (5) is connected to the discharge end of the conveying assembly (3); A first recycling component (6) is disposed below the cleaning component (5); The second recycling component (7) is connected to the feeding end of the conveying component (3); The cleaning assembly (5) includes a connecting plate (51), an electric lifting rod (52) is connected above the connecting plate (51), the electric lifting rod (52) is detachably connected above the mounting plate (53), and the mounting plate (53) is detachably connected above the brush plate (54).
2. The full-automatic feeding mechanism of five-roller calender according to claim 1, characterized in that: The feeding rack (1) is connected to baffles (8) on both sides, and to partitions (9) on the feeding rack (1). The feeding rack (1) is also connected to a control panel (10).
3. The fully automatic feeding mechanism for a five-roll calender according to claim 1, characterized in that: The conveying assembly (3) includes a first conveyor belt (31) and a second conveyor belt (32). Both the first conveyor belt (31) and the second conveyor belt (32) are connected to the feeding motor (4) via a drive shaft. Multiple feeding plates (33) are evenly spaced on the first conveyor belt (31) and the second conveyor belt (32).
4. The fully automatic feeding mechanism for a five-roll calender according to claim 1, characterized in that: The first recycling component (6) includes a first recycling box (61) and a fixing plate (62). The fixing plate (62) is detachably connected to the feeding rack (1). The first recycling box (61) is mounted on the fixing plate (62). A first handle (63) is provided on one side of the first recycling box (61).
5. The fully automatic feeding mechanism for a five-roll calender according to claim 1, characterized in that: The second recycling component (7) includes a second recycling box (71), a card plate (72) is provided on one side of the second recycling box (71), and a second handle (73) is provided on one side of the second recycling box (71).
6. The fully automatic feeding mechanism for a five-roll calender according to claim 1, characterized in that: The feeding rack (1) is provided with a slot (11) that is compatible with the card plate (72).
7. The fully automatic feeding mechanism for a five-roll calender according to claim 2, characterized in that: The separator (9) is located between the first conveyor belt (31) and the second conveyor belt (32).
8. The fully automatic feeding mechanism for a five-roll calender according to claim 1, characterized in that: The feeding rack (1) has a detachable guide frame (12) at its discharge end.