Double-embossing equipment for PVC floor processing

By introducing a water tank cooling system and a worm gear structure into the PVC flooring processing equipment, the problems of cumbersome replacement of the embossing sleeve and insufficient cooling are solved, enabling rapid disassembly and efficient cooling of the embossing sleeve and improving the quality of the flooring.

CN223605021UActive Publication Date: 2025-11-28NANJING JINMING NEW DECORATIVE MATERIALS CO LTD
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Patent Information

Application Number
CN202423110527.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-11-28
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Existing double embossing equipment for PVC flooring processing is cumbersome to change embossing sleeves and lacks a cooling device, which makes the flooring prone to deformation or pattern distortion after embossing, affecting the quality of the flooring.

Method used

A dual embossing device was designed, comprising a water tank, a cooling box, a heat-conducting plate, a semiconductor cooler, and a worm gear structure. The semiconductor cooler cools the water in the water tank to form ice water, which is then used to cool the floor. The worm gear structure simplifies the disassembly process of the embossing cylinder.

Benefits of technology

It enables quick disassembly and efficient cooling of the embossing cylinder, avoiding floor deformation and pattern distortion, and improving the quality of the floor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses double-embossing equipment for PVC (polyvinyl chloride) floor processing, which relates to the technical field of PVC floor processing, and comprises a base, a heating box, a mounting plate and a water tank are respectively arranged at the top of the base, a cooling box is arranged at the top of the water tank, two groups of rotating shafts are mounted on the outer surface of the mounting plate and are connected with a rotating drum, and the rotating drum is connected with the mounting plate. Through the arrangement of the rotating cylinder, the extrusion wheel, the extrusion column, the arc-shaped block, the movable rod, the worm, the worm gear and the spring, when an original embossing cylinder needs to be disassembled and replaced, a worker rotates the worm, the worm drives the worm gear to rotate, and therefore the extrusion wheel rotates clockwise; when the extrusion wheel rotates clockwise, the extrusion force on the extrusion column can be slowly released, meanwhile, under the reset action of the spring, the movable rod drives the arc-shaped block to move inwards, in this way, the supporting force of the arc-shaped block is released, a worker only needs to pull out the embossing cylinder, disassembly is very fast, use work is not needed, and operation is very easy.
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Description

TECHNICAL FIELD

[0001] The utility model relates to PVC floor processing technical field, concretely is a double embossing equipment for PVC floor processing. BACKGROUND

[0002] PVC floor is a kind of new light ground decorative material very popular in the world today, also called "light ground material", use very widely, such as family, hospital, school, office building, factory, public place, supermarket, business, etc. various places, PVC floor needs to be processed before use, and embossing is one of processing techniques, and double embossing equipment needs to be used in the process of embossing.

[0003] Prior art discloses a double embossing equipment for PVC floor processing with the application number CN201921661877.X, the double embossing equipment for PVC floor processing, bearing cylinder drives embossing sleeve to rotate in the process of rotating, and relatively rotating embossing sleeve can carry out double embossing operation to material, but the device is replaced with the tool disassembly multiple bolts and can be completed when embossing sleeve is replaced, it is more tedious to operate, and the equipment adopts heating softening process before embossing, and cooling device is not added after embossing is finished, so that material is in softening state after floor embossing, and deformation or pattern distortion of floor will be caused if not cooling in time, influence the quality of floor. UTILITY MODEL CONTENT

[0004] Therefore, the utility model provides a double embossing equipment for PVC floor processing to solve the technical problem mentioned in the background technique.

[0005] To achieve the above object, the utility model provides following technical scheme: a double -embossing equipment is used in PVC floor processing, including base, the top of base is equipped with heating box, mounting plate and water tank respectively, the top of water tank is equipped with cooling tank, the outer surface of mounting plate is installed two groups of rotating shaft, and rotating shaft is connected with rotary drum, the outer surface of rotary drum is sleeved with embossing cylinder, the inside of rotary drum is installed connecting shaft, and the outer surface of connecting shaft is equipped with extruding wheel, the inner wall of rotary drum is respectively penetrated with movable rod and extruding column, the outer surface of movable rod is sleeved with spring, and the end of movable rod and extruding column is fixed with arc block, the end of connecting shaft is fixed with worm wheel, the outer surface of rotary drum is installed worm, the outer surface of two groups of rotating shaft is equipped with driven gear, the outer surface of mounting plate is separately equipped with motor, the output of motor is connected with driving gear, the end of one group of rotating shaft is fixed with driving bevel gear, the back of mounting plate is installed piston tank, the top of piston tank is installed reciprocating screw rod, and the end of reciprocating screw rod is fixed with driven bevel gear, the outer surface of reciprocating screw rod is equipped with screw seat, the bottom of screw seat is fixed with piston rod, and the bottom end of piston rod extends to the inside of piston tank and is fixed with piston plate, the bottom of piston tank is communicated with water suction pipe and water delivery pipe respectively, the outer surface of cooling tank is communicated with water tank through backwater pipe, the inside of cooling tank is installed heat conduction plate, the inside of cooling tank is installed heat dissipation fin, and heat dissipation fin is fixed with heat conduction plate, the inside of heating box is equipped with electric heating wire on the top and the bottom.

[0006] Further, the outer surface of the water tank penetrates a semiconductor refrigerator extending into the water tank.

[0007] By adopting the above technical scheme, the semiconductor refrigerator can cool the water in the water tank, forming ice water with relatively low temperature, which can effectively cool the floor.

[0008] Further, the top of the base is provided with a control panel, and the control panel is electrically connected with the electric heating wire, the semiconductor refrigerator and the motor.

[0009] By adopting the above technical scheme, the staff can control the electric heating wire, the semiconductor refrigerator and the motor through the control panel.

[0010] Further, the two groups of driven gears are engaged, and the driving gear is engaged with one group of driven gears.

[0011] By adopting the above technical scheme, the driving gear can drive one group of driven gears to rotate after rotating, and the other group of driven gears can be driven to rotate after one group of driven gears rotates, so that the two embossing cylinders rotate oppositely.

[0012] Further, the water suction pipe is communicated with the water tank, and the water delivery pipe is communicated with the cooling tank.

[0013] By adopting the technical scheme, the water pipe can send water in the water tank into the piston tank, and the water pipe can send water in the piston tank into the cooling tank.

[0014] Further, the outer surfaces of the water pipe and the water pipe are provided with one-way valves.

[0015] By adopting the technical scheme, under the action of the one-way valve, the flow direction of water in the water pipe and the water pipe can be controlled to prevent reverse flow.

[0016] Further, the worm is engaged with the worm wheel, and one end of the worm is fixed with a knob.

[0017] By adopting the technical scheme, the rotation of the worm makes the worm wheel rotate, and the knob makes it more convenient and comfortable for the staff to rotate the worm.

[0018] Further, the inner wall of the embossing cylinder is provided with anti-skid lines, and the outer surface of the arc-shaped block is provided with a rubber pad.

[0019] By adopting the technical scheme, under the action of the rubber pad and the anti-skid lines, the friction between the arc-shaped block and the inner wall of the embossing cylinder is increased, so that the arc-shaped block is fixed more firmly to the embossing cylinder.

[0020] Further, the two sides of the heating tank are provided with guide rollers.

[0021] By adopting the technical scheme, under the action of the guide rollers, the friction between the floor and the heating tank is reduced.

[0022] Further, the spring is provided with a plurality of groups, and the plurality of groups of springs are processed from manganese steel material.

[0023] By adopting the technical scheme, the spring can make the arc-shaped block reset more quickly, the manganese steel material makes the spring have better elasticity and stronger pressure resistance, and the service life of the spring is improved.

[0024] In summary, the utility model mainly has the following beneficial effects:

[0025] 1. The utility model discloses a rotating cylinder, an extrusion wheel, an extrusion column, an arc-shaped block, a movable rod, a worm, a worm wheel and a spring are arranged, when the original embossing cylinder needs to be disassembled and replaced, the staff rotates the worm, the worm drives the worm wheel to rotate, so that the extrusion wheel rotates clockwise, and the extrusion force on the extrusion column can be slowly released in the process of clockwise rotation of the extrusion wheel, at the same time, under the reset action of the spring, the movable rod drives the arc-shaped block to move inward, so that the supporting force of the arc-shaped block is released, the staff can pull out the embossing cylinder, and the disassembly is very fast, without using work, and the operation is very simple.

[0026] 2. The utility model discloses through being equipped with water tank, cooling tank, heat conduction plate, semiconductor refrigerator, radiating fin, piston box, piston plate, piston rod, reciprocating screw rod, driving bevel gear, driven bevel gear, water pumping pipe, water delivery pipe and backwater pipe, the semiconductor refrigerator carries out refrigeration to the water in the water tank, forms the ice water of relatively lower temperature, after embossing, the PVC floor passes through the inside of cooling tank, the heat conduction plate can transmit the heat of floor surface to radiator piece, and the radiating fin can heat dissipation in the ice water, and such reaches the purpose that the ice water exchanges heat with the floor, reduces the heat of floor, and when the rotating shaft rotates, can make the driving bevel gear drive the driven bevel gear to rotate, to make reciprocating screw rod rotate, and reciprocating screw rod rotation makes the threaded seat drive piston rod to move up and down, and then makes piston plate do the piston movement up and down in piston box, when piston plate moves up, and water pumping pipe extracts the ice water in the water tank, when piston plate moves down, and the ice water is sent into cooling tank, and the water after heat exchange is returned to the water tank through backwater pipe and is cooled down, and then make the ice water in cooling tank always be in flowing state, and then can quickly take away the heat on the floor, reduce the temperature of PVC floor after embossing, avoid the phenomenon that the floor appears deformation and pattern distortion after embossing, improve the quality of floor. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 It is the structure schematic diagram of the utility model;

[0028] Figure 2 It is the piston box cross section back structure schematic diagram of the utility model;

[0029] Figure 3 It is the heating tank and cooling tank cross section structure schematic diagram of the utility model;

[0030] Figure 4 It is the structure rotary drum schematic diagram of the utility model;

[0031] Figure 5 It is the rotary drum cross section structure schematic diagram of the utility model;

[0032] Figure 6 It is the arc block structure schematic diagram of the utility model.

[0033] In the figure: 1, base; 2, heating box; 3, mounting plate; 4, water tank; 5, cooling box; 6, control panel; 7, rotating drum; 8, embossing drum; 9, motor; 10, backwater pipe; 11, driving gear; 12, rotating shaft; 13, driven gear; 14, driving bevel gear; 15, reciprocating screw rod; 16, driven bevel gear; 17, threaded seat; 18, piston rod; 19, piston plate; 20, water suction pipe; 21, water delivery pipe; 22, electric heating wire; 23, guide roller; 24, heat-conducting plate; 25, heat dissipation fin; 26, connecting shaft; 27, worm; 28, worm gear; 29, extrusion wheel; 30, movable rod; 31, spring; 32, extrusion column; 33, arc block; 34, piston box; 35, semiconductor refrigerator. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as a limitation on the utility model.

[0035] The embodiments of the utility model will be described below according to the overall structure of the utility model.

[0036] Embodiment one: a double-embossing device for PVC floor processing, like Figures 1-6As shown, including the base 1, the top of the base 1 is respectively provided with a heating box 2, mounting plate 3 and water tank 4, the top of the water tank 4 is provided with a cooling box 5, the outer surface of the mounting plate 3 is provided with two groups of rotating shaft 12, and the rotating shaft 12 is connected with a rotating drum 7, the outer surface of the rotating drum 7 is sleeved with an embossing drum 8, the inside of the rotating drum 7 is provided with a connecting shaft 26, and the outer surface of the connecting shaft 26 is provided with an extrusion wheel 29, the inner wall of the rotating drum 7 is respectively penetrated by a movable rod 30 and an extrusion column 32, the outer surface of the movable rod 30 is sleeved with a spring 31, and the end of the movable rod 30 and the extrusion column 32 is fixed with an arc block 33, the end of the connecting shaft 26 is fixed with a worm wheel 28, the outer surface of the rotating drum 7 is provided with a worm 27, the worm 27 is engaged with the worm wheel 28, and one end of the worm 27 is fixed with a knob, the rotation of the worm 27 makes the worm wheel 28 rotate, and the knob makes it more convenient and comfortable for the staff to rotate the worm 27, the outer surface of the two groups of rotating shaft 12 is provided with a driven gear 13, the outer surface of the mounting plate 3 is respectively provided with a motor 9, the output end of the motor 9 is connected with a driving gear 11, the end of one group of rotating shaft 12 is fixed with a driving bevel gear 14, the back of the mounting plate 3 is provided with a piston box 34, the top of the piston box 34 is provided with a reciprocating screw rod 15, and the end of the reciprocating screw rod 15 is fixed with a driven bevel gear 16, the outer surface of the reciprocating screw rod 15 is provided with a threaded seat 17, the bottom of the threaded seat 17 is fixed with a piston rod 18, and the bottom end of the piston rod 18 extends to the inside of the piston box 34 and is fixed with a piston plate 19, the bottom of the piston box 34 is respectively communicated with a water suction pipe 20 and a water delivery pipe 21, the water suction pipe 20 is communicated with the water tank 4, the water delivery pipe 21 is communicated with the cooling box 5, the water suction pipe 20 can send the water in the water tank 4 into the piston box 34, and the water delivery pipe 21 can send the water in the piston box 34 into the cooling box 5, the outer surface of the water suction pipe 20 and the water delivery pipe 21 is respectively provided with a check valve, under the action of the check valve, the flow direction of the water in the water suction pipe 20 and the water delivery pipe 21 can be controlled, to prevent the phenomenon of backflow, the outer surface of the cooling box 5 is communicated with the water tank 4 through a backwater pipe 10, the inner side of the cooling box 5 is provided with a heat conduction plate 24, the inside of the cooling box 5 is provided with a heat dissipation fin 25, and the heat dissipation fin 25 is fixed with the heat conduction plate 24, the inside of the heating box 2 is provided with an electric heating wire 22, and the two sides of the heating box 2 are respectively provided with a guide roller 23, under the action of the guide roller 23, the friction between the floor and the heating box 2 is reduced.

[0037] Referring to Figure 2 and Figure 4In the above embodiment, the two groups of driven gears 13 are engaged, and the driving gear 11 is engaged with a group of driven gears 13. After the driving gear 11 rotates, it can drive a group of driven gears 13 to rotate. A group of driven gears 13 can drive another group of driven gears 13 to rotate, thereby making the two groups of embossing cylinders 8 rotate in opposite directions.

[0038] Referring to Figure 1 In the above embodiment, the inner wall of the embossing cylinder 8 is provided with anti-skid lines, and the outer surface of the arc-shaped block 33 is provided with a rubber pad. Under the action of the rubber pad and the anti-skid lines, the friction between the arc-shaped block 33 and the inner wall of the embossing cylinder 8 is increased, so that the arc-shaped block 33 is fixed more firmly to the embossing cylinder 8.

[0039] Referring to Figures 5-6 In the above embodiment, the spring 31 is provided in several groups, and each group of spring 31 is made of manganese steel material. The spring 31 can make the arc-shaped block 33 reset more quickly, and the manganese steel material makes the spring 31 have better elasticity and stronger pressure resistance, thereby prolonging the service life of the spring 31.

[0040] Embodiment two: In order to reduce the water temperature and further improve the cooling effect on the floor, referring to Figure 1 and Figure 3 The outer surface of the water tank 4 is penetrated by a semiconductor refrigerator 35 extending into the inside of the water tank 4. The semiconductor refrigerator 35 can cool the water in the water tank 4 to form ice water with relatively low temperature, thereby effectively cooling the floor.

[0041] Referring to Figure 1 and Figure 3 In the above embodiment, the top of the base 1 is provided with a control panel 6, and the control panel 6 is electrically connected with the electric heating wire 22, the semiconductor refrigerator 35 and the motor 9. The worker can control the electric heating wire 22, the semiconductor refrigerator 35 and the motor 9 through the control panel 6.

[0042] The utility model discloses an implementation principle is: in working, staff respectively passes heating box 2, electric heating wire 22 carries out the heating softening to PVC floor, and the PVC floor after heating passes between two groups of embossing cylinder 8, and immediately start motor 9, and the rotation of motor 9 makes that driving gear 11 rotates, and driving gear 11 rotates makes that driven gear 13 rotates, to this makes rotating shaft 12 drive rotary drum 7 rotation, and rotary drum 7 rotation makes embossing cylinder 8 rotate, and then can carry out the embossing work to PVC floor, and the PVC floor after embossing passes cooling tank 5, and heat conduction plate 24 can transmit the heat on radiator fin on the floor surface, and the heat of radiating fin 25 can be given out in ice water, and such reaches the purpose that ice water and floor carry out heat exchange, and reduce the heat of floor, and, when rotating shaft 12 rotates, can make that driving bevel gear 14 drive driven bevel gear 16 rotation, to this makes reciprocating screw rod 15 rotate, and reciprocating screw rod 15 rotation makes that screw seat 17 drive piston rod 18 moves up and down, and then make that piston plate 19 does up and down piston movement in piston tank 34, when piston plate 19 moves up, and pump 20 extracts the ice water in water tank 4, and when piston plate 19 moves down, and ice water is sent into cooling tank 5, and the water after heat exchange is returned to water tank 4 through return pipe 10 and cools down, and then make that the ice water in cooling tank 5 is always in flow state, and then can quickly take away the heat on the floor, when needing to dismantle and replace original embossing cylinder 8, staff rotates worm 27, and worm 27 drive worm wheel 28 rotation, to this makes extrusion wheel 29 clockwise rotation, and can slowly release the extrusion force to extrusion column 32 in the process of extrusion wheel 29 clockwise rotation, and at the same time, under the reset action of spring 31, and movable rod 30 drive arc block 33 move inwards, and such then releases the support of arc block 33, and staff can extract embossing cylinder 8.

[0043] Although the embodiments of the utility model have been shown and described, the specific embodiments are only the explanation of the utility model, and it is not the limitation of the utility model, and the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in the suitable mode, and the person skilled in the art can make the modification, replacement and change of no creative contribution to the embodiment according to the need after reading the whole specification without departing from the principle and the tenet of the utility model, but as long as in the claim range of the utility model, it is protected by the patent law.

Claims

1. A double-embossing device for PVC floor processing, comprising a base (1), characterized in that: The top of the base (1) is respectively provided with a heating box (2), a mounting plate (3) and a water tank (4), the top of the water tank (4) is provided with a cooling box (5), the outer surface of the mounting plate (3) is mounted with two groups of rotating shafts (12), and the rotating shafts (12) are connected with rotating drums (7), the outer surface of the rotating drum (7) is sleeved with an embossing drum (8), the inside of the rotating drum (7) is mounted with a connecting shaft (26), and the outer surface of the connecting shaft (26) is provided with an extrusion wheel (29), the inner wall of the rotating drum (7) is respectively penetrated through with a movable rod (30) and an extrusion column (32), the outer surface of the movable rod (30) is sleeved with a spring (31), and the ends of the movable rod (30) and the extrusion column (32) are fixedly provided with arc blocks (33), the end of the connecting shaft (26) is fixedly provided with a worm wheel (28), the outer surface of the rotating drum (7) is mounted with a worm (27), the outer surfaces of the two groups of rotating shafts (12) are provided with driven gears (13), the outer surface of the mounting plate (3) is separately provided with motors (9), the output end of the motor (9) is connected with a driving gear (11), the end of one group of the rotating shafts (12) is fixedly provided with a driving bevel gear (14), the back of the mounting plate (3) is mounted with a piston box (34), the top of the piston box (34) is mounted with a reciprocating screw rod (15), and the end of the reciprocating screw rod (15) is fixedly provided with a driven bevel gear (16), the outer surface of the reciprocating screw rod (15) is provided with a threaded seat (17), the bottom of the threaded seat (17) is fixedly provided with a piston rod (18), and the bottom end of the piston rod (18) extends into the inside of the piston box (34) and is fixedly provided with a piston plate (19), the bottom of the piston box (34) is respectively communicated with a water pumping pipe (20) and a water conveying pipe (21), the outer surface of the cooling box (5) is communicated with the water tank (4) through a backwater pipe (10), the inner side of the cooling box (5) is mounted with a heat conduction plate (24), the inside of the cooling box (5) is mounted with a heat dissipation fin (25), and the heat dissipation fin (25) is fixedly provided with the heat conduction plate (24), and the inside of the heating box (2) is provided with an electric heating wire (22).

2. The double-embossing equipment for PVC floor processing according to claim 1, characterized in that: The outer surface of the water tank (4) is penetrated through with a semiconductor refrigerator (35) extending into the inside of the water tank (4).

3. The double-embossing equipment for PVC floor processing according to claim 2, characterized in that: The top of the base (1) is provided with a control panel (6), and the control panel (6) is electrically connected with the electric heating wire (22), the semiconductor refrigerator (35) and the motor (9).

4. The double-embossing equipment for PVC floor processing according to claim 1, characterized in that: The two groups of driven gears (13) are engaged, and the driving gear (11) is engaged with one group of driven gears (13).

5. The double-embossing equipment for PVC floor processing according to claim 1, characterized in that: The water pumping pipe (20) is communicated with the water tank (4), and the water conveying pipe (21) is communicated with the cooling box (5).

6. The double-embossing equipment for PVC floor processing according to claim 1, characterized in that: The outer surfaces of the water pumping pipe (20) and the water conveying pipe (21) are respectively provided with one-way valves.

7. The double-embossing equipment for PVC floor processing according to claim 1, characterized in that: The worm (27) is engaged with the worm wheel (28), and one end of the worm (27) is fixedly provided with a knob.

8. The double-embossing equipment for PVC floor processing according to claim 1, characterized in that: The inner wall of the embossing drum (8) is provided with anti-skid lines, and the outer surface of the arc block (33) is provided with a rubber pad.

9. The double-embossing equipment for PVC floor processing according to claim 1, characterized in that: The two sides of the heating box (2) are respectively mounted with guide rollers (23).

Citation Information

Patent Citations

  • Double embossing equipment for PVC floor processing

    CN211363470U