Longitudinal and transverse cutting modular structure

The overall design of the longitudinal and transverse cutting modular structure solves the problems of uneven cutting and low efficiency in prepreg production, achieving efficient and neat cutting and waste edge winding, reducing product waste, and improving production efficiency and equipment aesthetics.

CN223605091UActive Publication Date: 2025-11-28CHANGZHOU RUISAI ELECTROMECHANICAL EQUIP CO LTD +1
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Patent Information

Application Number
CN202423209375.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-11-28
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

In the current prepreg production process, the waste edges are uneven and require manual cutting, resulting in product waste and unsightly appearance. In addition, the traditional cutting method is inefficient.

Method used

It adopts a modular structure for longitudinal and transverse cutting, including a film coating unit, a pressure roller unit, an edge cutting unit, a transverse cutting unit, and a waste edge winding unit. The whole unit is designed as an integrated unit. The edge cutting unit cuts the edges, the pressure roller unit presses them together, the transverse cutting unit cuts them off, and the waste edge is wound up by the waste edge winding unit, thus achieving efficient cutting.

Benefits of technology

It achieves neat edges, reduces product waste, improves cutting efficiency, and has a smaller footprint and a more aesthetically pleasing appearance, making it easy to transport.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of prepreg production, in particular to a longitudinal and transverse cutting modular structure, which is characterized in that a film covering unit, an edge cutting unit, a slitter edge rolling unit, a compression roller unit, a transverse cutting storage unit and a transverse cutting unit are sequentially mounted on a rack; wherein the waste edge winding unit is arranged below the edge cutting unit, materials are subjected to edge cutting through the edge cutting unit after being subjected to film covering through the film covering unit, the materials are cut off through the transverse cutting unit after being pressed through the pressing roller unit, and cut waste edges are wound through the waste edge winding unit. The transverse cutting storage unit guarantees non-stop cutting of the transverse cutting unit through temporary storage, cutting gaps are neat, the overall frame is integrally designed, control over all the units is more convenient, and overall edge cutting and transverse cutting are more efficient.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a prepreg production technical field especially relates to a longitudinal and transverse cutting modular structure. BACKGROUND

[0002] Prepreg is the intermediate material for manufacturing composite materials and its products, and constitutes the basic unit of composite materials. The uniformity and stability of its quality are important links to ensure the quality and reliability of composite materials and its products.

[0003] In the existing carbon fiber prepreg manufacturing process, the carbon fiber material impregnated with resin needs to be cooled and shaped, and then cut and wound to become finished carbon fiber prepreg cloth. Before the prepreg is wound, the edges need to be cut and the waste edges need to be collected, and the length needs to be cut, that is, longitudinal and transverse cutting.

[0004] Since prepreg is a sensitive and expensive material, it is necessary to better design the longitudinal and transverse cutting unit. In the current traditional prepreg production process, the waste edges are often cut by directly pulling the material with a winding machine, which often causes uneven cutting edges. In the continuous production process, after each roll of prepreg is wound, the prepreg needs to be cut and the next roll of prepreg needs to be wound. In the current industry production, the cutting of prepreg is mostly done manually, which is arbitrary and the cut edges are uneven and not aesthetic, causing waste of products.

[0005] At the same time, the waste edges are cut before the prepreg is wound. In the current industry production process, the waste edges are often cut by directly pulling the material with a winding machine, which often causes uneven cutting edges. Therefore, there is an urgent need for a longitudinal and transverse cutting modular structure. UTILITY MODEL CONTENTS

[0006] The utility model aims at solving the shortcomings in the prior art and provides a longitudinal and transverse cutting modular structure.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0008] A longitudinal and transverse cutting modular structure includes a rack, the rack is sequentially loaded and installed with a film coating unit, a pressure roller unit and a transverse cutting unit;

[0009] The rack is also loaded and installed with an edge cutting unit between the film coating unit and the pressure roller unit, the edge cutting unit is connected with a waste edge winding unit, and the transverse cutting unit is also provided with a transverse cutting storage unit.

[0010] Preferably, the edge cutting unit includes a group of left and right cutting knives, which cut the material entering the pressure roller unit from the film coating unit in left and right longitudinal directions.

[0011] Preferably, the scrap edge winding unit is arranged at the lower part of the frame and below the trimming unit, the scrap edge cut by the trimming unit is wound by the scrap edge winding unit with constant tension of a torque motor, and the scrap edge winding unit is slidingly arranged on the frame.

[0012] Preferably, the cross-cutting unit comprises a group of cross-cutting knives for cutting the material transversely after being pressed by the pressing roller unit, and temporarily storing the material by the cross-cutting storage unit, and the cross-cutting storage unit is also arranged on the frame.

[0013] Preferably, the film coating unit, the trimming unit, the pressing roller unit, the cross-cutting storage unit, the cross-cutting unit and the scrap edge winding unit are integrally arranged on the frame.

[0014] The utility model discloses a longitudinal and transverse cutting modular structure, which comprises a frame, a film coating unit, a pressing roller unit and a cross-cutting unit arranged on the frame in sequence.

[0015] 1. In the utility model, the material is coated by the film coating unit, cut by the trimming unit, pressed by the pressing roller unit and then cut by the cross-cutting unit, and the scrap edge is wound by the scrap edge winding unit, and the cross-cuting storage unit temporarily stores the material to ensure that the cross-cutting unit does not stop cutting, and the overall frame is integrally designed, which is convenient for controlling each unit and makes the overall trimming and cross-cutting more efficient.

[0016] 2. In the utility model, the overall modular design reduces the equipment occupation area, is more beautiful and convenient for transportation. DRAWINGS

[0017] Figure 1 The utility model provides an external structure schematic diagram of longitudinal and transverse cutting modular structure.

[0018] In the drawing: 1, film coating unit; 2, trimming unit; 3, pressing roller unit; 4, cross-cutting storage unit; 5, cross-cutting unit; 6, scrap edge winding unit; 7, frame. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0020] REFERENCE Figure 1 A longitudinal and transverse cutting modular structure comprises a frame 7, and a film coating unit 1, a pressing roller unit 3 and a cross-cutting unit 5 are sequentially arranged on the frame 7.

[0021] A trimming unit 2 is also arranged on the frame 7 between the film coating unit 1 and the pressing roller unit 3, the trimming unit 2 is connected with a scrap edge winding unit 6, and the cross-cutting unit 5 is also provided with a cross-cutting storage unit 4.

[0022] The trimming unit 2 includes a set of left and right trimming knives for trimming the material entering the pressure roller unit 3 from the film coating unit 1 in left and right longitudinal directions; the cross-cutting unit 5 includes a set of cross-cutting knives for cross-cutting the material after being pressed by the pressure roller unit 3, and the cross-cutting material is temporarily stored by the cross-cutting storage unit 4, which is also arranged on the frame 7.

[0023] The waste edge winding unit 6 is arranged at the lower part of the frame 7 and below the trimming unit 2, and the waste edge cut by the trimming unit 2 is wound by the waste edge winding unit 6 with constant tension by a torque motor, and the waste edge winding unit 6 is slidingly fixed on the frame 7 to adapt to different specifications of the material.

[0024] Among them, the film coating unit 1, the trimming unit 2, the pressure roller unit 3, the cross-cutting storage unit 4, the cross-cutting unit 5 and the waste edge winding unit 6 are integrally arranged on the frame 7.

[0025] In this embodiment, after the material is coated by the film coating unit 1, it is trimmed by the trimming unit 2, and is pressed by the pressure roller unit 3, and then is cut by the cross-cutting unit 5, and the cut waste edge is wound by the waste edge winding unit 6, and the cross-cutting storage unit 4 stores the material temporarily to ensure that the cross-cutting unit 5 does not stop cutting, and the overall frame is designed integrally, which is more convenient for controlling each unit, and also makes the overall trimming and cross-cutting more efficient.

[0026] Moreover, the film coating unit 1, the trimming unit 2, the pressure roller unit 3, the cross-cutting storage unit 4, the cross-cutting unit 5 and the waste edge winding unit 6 are integrally arranged on the frame 7, and the overall modular design is adopted, so that the equipment occupies less land, is more beautiful, and is more convenient for transportation.

[0027] Further, the film coating unit 1, the trimming unit 2, the pressure roller unit 3, the cross-cutting storage unit 4, the cross-cutting unit 5 and the waste edge winding unit 6 are all existing modular units, and the specific structure and the specific working principle are all existing structures.

[0028] Among them, the waste edge winding unit 6 can be arranged not only below the trimming unit 2, but also at any suitable position on the frame 7.

[0029] At the same time, in order to adapt to different products, the trimming unit 2 with the function of adjusting the trimming knives on one side or both sides, and the cross-cutting unit 5 with the function of adjusting the cutting gap can be selected.

[0030] Wherein, in actual use, the film unit 1 and the cutting unit 2 are isolated from the front and rear tension of the pressure roller unit 3, so that the cutting unit can run with constant tension, the cutting is more smooth and neat, and the waste edge is wound by the waste edge winding unit 6 with constant torque motor tension, and the waste edge winding position can be adjusted at will to adapt to different specifications of products, and the double tension area formed can effectively isolate the tension of the cutting unit 2, so that the tension of the cutting unit 2 is constant, and the cutting is more neat.

[0031] Wherein, in actual use, the film unit 1 and the cutting unit 2 are isolated from the front and rear tension of the pressure roller unit 3, so that the cutting unit can run with constant tension, the cutting is more smooth and neat, and the waste edge is wound by the waste edge winding unit 6 with constant torque motor tension, and the waste edge winding position can be adjusted at will to adapt to different specifications of products, and the double tension area formed can effectively isolate the tension of the cutting unit 2, so that the tension of the cutting unit 2 is constant, and the cutting is more neat.

[0032] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A longitudinal and transversal cutting modular structure comprising a frame (7), characterized in that, The film coating unit (1), the press roller unit (3) and the cross cutting unit (5) are sequentially mounted on the rack (7); The film coating unit (1), the press roller unit (3) and the cross cutting unit (5) are sequentially mounted on the rack (7); 2. A longitudinal and cross-cut modular structure according to claim 1, characterized in that, The film coating unit (1), the press roller unit (3) and the cross cutting unit (5) are sequentially mounted on the rack (7); 3. A longitudinal and cross-cut modular structure according to claim 1, characterized in that, The film coating unit (1), the press roller unit (3) and the cross cutting unit (5) are sequentially mounted on the rack (7); 4. A longitudinal and transversal cut modular structure according to claim 2, characterized in that, The film coating unit (1), the press roller unit (3) and the cross cutting unit (5) are sequentially mounted on the rack (7); 5. A longitudinal and cross-cut modular structure according to claim 1, characterized in that, The film coating unit (1), the press roller unit (3) and the cross cutting unit (5) are sequentially mounted on the rack (7); The film coating unit (1), the press roller unit (3) and the cross cutting unit (5) are sequentially mounted on the rack (7);