Aerogel felt hard composite board

Abstract

The utility model relates to the related technical field of composite boards, and discloses an aerogel felt hard composite board which comprises a heat insulation material, reinforced fiber gridding cloth, an interface modification layer and a bonding coating layer, the reinforced fiber gridding cloth is laid on the upper face and the lower face of the heat insulation material, the heat insulation material comprises aerogel felt, and the heat insulation material and the upper reinforced fiber gridding cloth and the lower reinforced fiber gridding cloth are vertically sewn together in a penetrating mode through sewing lines. Coating an interface modifier special for aerogel on the reinforced fiber gridding cloth on the upper surface and the lower surface to form interface modification layers, and then coating a bonding plastering coating material on the surface of at least one interface modification layer to form a bonding coating layer; therefore, the reinforced fiber gridding cloth, the suture lines and the heat insulation material are consolidated into the aerogel felt hard composite board with a complete structure. According to the aerogel felt hard composite board, the connection firmness, the vertical drawing strength and the surface strength flatness between the heat insulation and heat preservation material and the reinforced fiber gridding cloth are enhanced.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of composite board especially relates to a kind of aerogel felt hard composite board. BACKGROUND

[0002] Aerogel thermal insulation material is a new type of nano-porous high-efficiency energy-saving material, which is composed of nano-aerogel and other materials (such as fiber, silicate, etc.). It has the properties of thermal insulation, environmental protection, etc. It can reduce energy consumption and carbon emissions, and meet the current energy-saving and emission-reducing trend.

[0003] Aerogel felt board or felt or roll products are widely used in aerospace industry and other aspects due to their excellent comprehensive performance such as non-combustibility, damping, and thermal insulation. However, the existing aerogel felt has defects such as loose, low surface strength, and severe powder loss, which limits the use of aerogel and only allows it to be used as a filler. Soft aerogel and surface powder often have poor load-bearing capacity and are difficult to withstand large loads or external force impact. This limits the use of aerogel in some applications that require high strength and stability. Low-strength aerogel materials are prone to damage or deformation when subjected to external forces, which not only affects the appearance but also may pose a threat to safety. Porous water-absorbing boards are prone to collapse and performance degradation due to the absorption of moisture and pollutants in the environment. In addition, water-absorbed boards may become a breeding ground for bacteria and mold, causing adverse effects on the environment and human health. Therefore, we propose a kind of aerogel felt hard composite board. SUMMARY

[0004] The main purpose of the utility model is to provide a kind of aerogel felt hard composite board, to solve the defect of the board material that fiber laminated forming exists in prior art, powder loss, soft, segregation, loose, low strength, porous water storage.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] The utility model relates to a kind of aerogel felt hard composite board, including heat-insulating material, reinforcing fiber mesh cloth, interface modification layer and bonding coating layer;

[0007] Among them, the upper and lower surfaces of the heat-insulating material are provided with the reinforcing fiber mesh cloth, the heat-insulating material includes aerogel felt, the heat-insulating material and the reinforcing fiber mesh cloth above and below are vertically penetrated and sewn together by stitching line, the interface modification layer is formed by coating aerogel special interface modifier on the reinforcing fiber mesh cloth above and below, and then the bonding coating layer is formed by coating adhesive finish coating material on the surface of at least one interface modification layer, so that the reinforcing fiber mesh cloth, stitching line and the heat-insulating material are consolidated into a complete structure of aerogel felt hard composite board;

[0008] The stitching lines penetrate the upper and lower reinforcing fiber mesh cloths and are evenly arranged in multiple rows and / or multiple columns.

[0009] As a preferred technical scheme of the present application, the upper and lower reinforcing fiber mesh cloths are made of the same material with the same density, the same material with different densities, or different materials.

[0010] As a preferred technical scheme of the present application, the reinforcing fiber mesh cloth is made of one or more of carbon fiber stitching line, glass fiber stitching line, basalt fiber stitching line, aluminum oxide fiber stitching line, quartz fiber stitching line, aramid stitching line, steel wire, blended fiber stitching line, or regenerated fiber.

[0011] As a preferred technical scheme of the present application, the stitching line is one or more of carbon fiber stitching line, glass fiber stitching line, basalt fiber stitching line, aluminum oxide fiber stitching line, quartz fiber stitching line, aramid stitching line, steel wire, blended fiber stitching line.

[0012] As a preferred technical scheme of the present application, one of the surfaces of the interface modification layer is coated with adhesive coating material to form an adhesive coating layer, and the other surface is not coated with adhesive coating material, and the interface modification layer and the composite veneer are integrally formed into a heat preservation and decoration integrated board.

[0013] Alternatively, the surfaces of the upper and lower interface modification layers are coated with adhesive coating material to form an adhesive coating layer, and then a fireproof and anti-cracking layer is coated on the adhesive coating layer, and a decorative mortar or stone-like coating layer is sprayed to form a heat preservation and decoration thin plaster integrated board.

[0014] As a preferred technical scheme of the present application, the adhesive coating layer is coated with a veneer coating layer.

[0015] As a preferred technical scheme of the present application, a functional layer is further arranged between the veneer coating layer and the adhesive coating layer, wherein the functional layer is at least one of heat insulation coating layer, sound insulation coating layer, waterproof protection layer, air barrier film, and enhanced protection layer, thereby forming an integrated heat preservation and decoration board.

[0016] As a preferred technical scheme of the present application, the aerogel felt hard composite board is used in combination with a ceramic veneer panel, an aluminum veneer panel, or a paint veneer panel.

[0017] As a preferred technical scheme of the present application, the aerogel felt hard composite board is used in combination with a ceramic veneer panel, an aluminum veneer panel, or a paint veneer panel.

[0018] The utility model discloses the beneficial effect is:

[0019] 1、This kind of aerogel felt hard composite board through three -dimensional coating enhancement technology is in the both sides of aerogel felt heat -insulating material in turn spreads reinforcing fiber mesh cloth and is vertically sutured through suture line, and through the coating bonding coating layer, aerogel felt heat -insulating material, reinforcing fiber mesh cloth and suture line are consolidated into integral structure.

[0020] Vertical suture solves the pain point of heat -insulating material and reinforcing fiber mesh cloth segregation stratification, and two reinforcing fiber mesh cloths and coating bonding coating layer carry out integral reinforcement to the loose, low -strength surface of heat -insulating material, improve simultaneously same material and high compatibility, and the connection firmness between heat -insulating material and reinforcing fiber mesh cloth, vertical pull -out strength and surface hardness and flatness are enhanced.

[0021] 2、Through setting up bonding coating layer, provide secondary waterproof and moisture -proof function for porous hygroscopic heat -insulating material, and, completely seal outside fiber, dust, and there is no dust pollution in the construction site application, and actively play a role to haze control and emission reduction and worker health.

[0022] The application expands the application space and field of fiber board by expanding the secondary composite pasting or anchoring more composite methods from the previous single filling method. BRIEF DESCRIPTION OF DRAWINGS

[0023] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained from the structures shown in these drawings without creative labor for those skilled in the art.

[0024] Figure 1 It is a distribution schematic view of heat insulation and heat preservation material and reinforcing mesh cloth of the aerogel felt hard composite board of the utility model;

[0025] Figure 2 It is a structure schematic view of the aerogel felt hard composite board of the utility model;

[0026] Figure 3 It is a layered structure schematic view of the aerogel felt hard composite board of the utility model.

[0027] In the drawing: 1, heat -insulating material; 2, reinforcing fiber mesh cloth; 3, suture line; 4, bonding coating layer; 5, interface modification layer; 6, finish coating layer; 7, functional layer.

[0028] The purposes, functional features and advantages of the utility model will be further described in combination with embodiments with reference to the drawings. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work belong to the protection scope of the utility model.

[0030] In addition, if the description of "first", "second" and the like is involved in the embodiments of the utility model, the description of "first", "second" and the like is only for the description purpose, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one feature.

[0031] Embodiment one

[0032] As shown in Figure 1 and Figure 2 The utility model discloses a kind of aerogel felt hard composite boards, including heat-insulating material 1, reinforcing fiber mesh cloth 2, interface modification layer 5 and bonding coating 4;

[0033] Among them, reinforcing fiber mesh cloth 2 is laid on the upper and lower surfaces of heat-insulating material 1, heat-insulating material 1 includes aerogel felt, the heat-insulating material 1 is vertically penetrated together by stitching line 3 between the upper and lower reinforcing fiber mesh cloth 2 and is stitched, interface modification layer 5 is formed on the upper and lower reinforcing fiber mesh cloth 2 by coating aerogel special interface modifier, bonding coating 4 is formed on the surface of at least one interface modification layer 5 by coating bonding finish coating material, so that reinforcing fiber mesh cloth, stitching line 3 and heat-insulating material 1 are consolidated into the aerogel felt hard composite board of complete structure.

[0034] Among them, stitching line 3 is penetrated between the upper and lower reinforcing fiber mesh cloth 2 and is evenly arranged in multiple rows and / or multiple columns.

[0035] By laying reinforcing fiber mesh cloth on the two surfaces of aerogel felt heat-insulating material and vertically penetrating stitching by stitching line, the vertical pull strength, surface strength and hardness, flatness and connection firmness of composite board are improved, and the problem of segregation and stratification of heat-insulating material and reinforcing fiber mesh cloth is effectively solved.

[0036] As the main body of the composite board, high-performance aerogel felt is selected as the thermal insulation material 1. Aerogel has extremely low thermal conductivity and excellent lightweight properties, which ensures the excellent thermal insulation performance of the composite board. Preferably, the aerogel felt is treated to ensure its stability and durability while maintaining good air permeability to avoid internal water vapor accumulation.

[0037] The upper and lower reinforcing fiber meshes 2 are made of the same material with the same density, the same material with different densities, or different materials. The reinforcing fiber meshes 2 are made of glass fiber, basalt fiber, or alumina fiber. For example, to improve the overall strength and durability of the composite board, the upper and lower meshes are made of different materials. The upper mesh is made of carbon fiber mesh with excellent weather resistance to enhance wind pressure resistance and aging resistance. The lower mesh is made of glass fiber mesh with high strength and good toughness to improve the load-bearing capacity and impact resistance of the composite board. Both meshes are precisely woven to ensure uniform mesh distribution and significant reinforcement. Preferably, in this embodiment, the upper and lower reinforcing fiber meshes 2 are made of the same material, and the reinforcing fiber meshes 2 are made of glass fiber. The reinforcing fiber meshes 2 improve the surface strength and flatness of the aerogel felt hard composite board.

[0038] The upper and lower reinforcing fiber meshes 2 are first uniformly coated with an aerogel-specific interface modifier to form an interface modification layer, and then the outer surface of the interface modification layer is uniformly coated with a bonding and finishing material to form a bonding and covering layer 4. By coating the upper and lower reinforcing fiber meshes 2 with an aerogel-specific interface modifier to form an interface modification layer, the surface of the aerogel felt is modified, and the bonding and covering layer 4 is firmly bonded.

[0039] The thermal insulation material 1 and the upper and lower reinforcing fiber meshes 2 are stitched using a stitching process, specifically using multiple rows and columns of uniformly distributed carbon fiber stitches 3 for vertical stitching. The density of the vertical stitching carbon fiber stitches 3 can be selected according to actual needs. This stitching method not only ensures the tight bonding between the layers of the composite board, but also enhances the connection reliability and vertical pullout strength between the fiber meshes through the high-strength characteristics of the carbon fiber stitches, thereby enhancing the overall structural strength of the composite board.

[0040] In addition, the stitching line 3 can be made of one or more of carbon fiber stitches, glass fiber stitches, basalt fiber stitches, alumina fiber stitches, quartz fiber stitches, aramid fiber stitches, steel wire, blended fiber stitches, or recycled fibers (such as recycled polyester fibers). Preferably, in some applications, reinforcing meshes made of natural fibers (such as bamboo fiber and hemp fiber) can also be used to reduce dependence on virgin resources and reduce environmental pollution.

[0041] Preferably, one of the surfaces of the interface modification layer 5 on the upper and lower surfaces is coated with a bonding coating material to form a bonding coating layer 4, and the other surface of the interface modification layer 5 without the bonding coating material is integrally formed with the composite veneer panel to form a heat preservation and decoration integrated panel, wherein the veneer panel includes any one of calcium silicate board, aluminum metal veneer panel, A-grade non-combustible aluminum composite panel, ceramic sheet, and soft ceramic sheet.

[0042] Alternatively, the surfaces of the upper and lower interface modification layers 5 are both coated with a bonding coating material to form a bonding coating layer 4, and then a fireproof and crack-resistant layer is coated on the bonding coating layer 4, and a decorative mortar or stone-like coating layer is sprayed to form a heat preservation and decoration thin plaster integrated panel.

[0043] The vertical stitching solves the problem of delamination of the thermal insulation material 1 and the reinforcing fiber mesh cloth 2; the two-sided reinforcing fiber mesh cloth 2 and the bonding coating layer 4 integrally reinforce the loose and low-strength surface of the thermal insulation material 1, and improve the homogeneity and high compatibility, thereby enhancing the connection reliability between the thermal insulation material 1 and the reinforcing fiber mesh cloth 2.

[0044] The bonding coating layer 4 provides secondary waterproof and moisture-proof function for the porous and moisture-absorbing thermal insulation material 1, and completely seals the external fibers and dust, thereby eliminating dust pollution in the construction site and playing a positive role in haze control and emission reduction and worker health.

[0045] The fiber-forming felt is expanded from the previous single filling method to secondary composite bonding or anchoring of more composite methods, which greatly expands the application space and field of fiber boards.

[0046] Embodiment Two

[0047] On the basis of Embodiment One, the difference between Embodiment Two is that the bonding coating layer 4 of the aerogel felt hard composite board of Embodiment Two is further coated with a veneer coating layer 6, as shown in Figure 3 Preferably, the veneer coating layer 6 is one of real stone paint, stone-like paint, and inorganic paint, and can also be other types of paint. A functional layer 7 is further arranged between the veneer coating layer 6 and the bonding coating layer 4, wherein the functional layer 7 is at least one of a thermal insulation coating layer, a sound insulation coating layer, a waterproof protection layer, an air barrier film, and a reinforcing protection layer, thereby forming an integrated heat preservation and decoration panel.

[0048] The heat insulation coating layer effectively blocks the transfer of external heat, reducing the fluctuation of indoor temperature, thereby achieving the effect of heat preservation and insulation. The sound insulation coating layer further enhances the sound insulation capacity of the structure. It can effectively absorb and reflect sound waves, reducing the propagation of noise, and creating a more quiet and comfortable environment for the room. The waterproof protective layer as the outer structure has excellent waterproof performance. It can prevent the intrusion of external water such as rain and moisture, protect the internal layered structure from damage, and prolong the service life of the overall structure. The air-tight membrane (moisture-proof membrane) has a unique closed structure that can effectively isolate moisture and humidity in the air, preventing the internal structure from being damp, moldy or corroded. The close combination and interaction between the layers make the overall structure more solid and durable. This layered design not only improves the wind pressure resistance and impact resistance of the structure, but also enhances its weather resistance and corrosion resistance. The finishing coating layer as the outermost decorative layer can be selected in different colors, textures and patterns according to customer needs, thereby meeting individual aesthetic needs. It not only improves the overall aesthetic appearance, but also coordinates with the surrounding environment, creating a more harmonious and beautiful visual effect.

[0049] The aerogel felt hard composite board of the present application can be used with various market facing veneer panels such as ceramic veneer panels, aluminum veneer panels, and paint veneer panels, and can be applied to new buildings and existing building renovation envelope energy saving and emission reduction, and can also be applied to rock wool board thin plaster system, thin stone thermal insulation and decoration integrated panel, ceramic thin plate thermal insulation and decoration integrated panel, metal color steel sandwich, thermal insulation and structure integration, calcium silicate board sandwich thermal insulation and decoration integrated panel, special-shaped pipe wrapping and interlayer filling or building floor pasting anchoring, light weight high strength integrated panel and other application scenarios.

[0050] In summary, the integrated thermal insulation and decoration panel structure composed of the above layered structure has shown significant beneficial effects in terms of thermal insulation, sound insulation, waterproof protection, durability, construction convenience and aesthetic appearance. With its excellent thermal insulation performance, high-strength structure and rich decoration, it is particularly suitable for high-end residential buildings, commercial buildings, cold chain logistics warehouses and other places with extremely high requirements for thermal insulation, as a substitute for ceramic veneer panels, aluminum veneer panels or paint veneer panels, providing a more environmentally friendly, efficient and beautiful solution for modern buildings, not only improving the energy efficiency and living comfort of buildings, but also reducing construction and maintenance costs, and has wide application prospects and market value.

[0051] The above description is only an exemplary embodiment of the present application, and does not limit the patent scope of the present application, and any equivalent structural transformation made by utilizing the contents of the present application specification and drawings, or direct / indirect application in other related technical fields is included in the patent protection scope of the present application.

[0052] In addition, if "and / or" or "and / or" appears in the whole text, its meaning includes three parallel schemes, for example, "A and / or B" includes A scheme, or B scheme, or A and B scheme. In addition, the technical solutions of various embodiments can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist, also not in the protection scope required by the utility model.

Claims

1. Aerogel mat rigid composite board, characterized by, It comprises thermal insulation material (1), reinforcing fiber mesh cloth (2), interface modification layer (5) and adhesive coating layer (4). Wherein, the upper and lower surfaces of the thermal insulation material (1) are paved with the reinforcing fiber mesh cloth (2), the thermal insulation material (1) comprises aerogel felt, the thermal insulation material (1) and the upper and lower reinforcing fiber mesh cloth (2) are vertically penetrated and stitched together by stitching line (3), the interface modification layer (5) is formed by coating aerogel special interface modifier on the upper and lower reinforcing fiber mesh cloth (2), then the adhesive coating layer (4) is formed by coating adhesive finishing coating material on the surface of at least one interface modification layer (5), so that the reinforcing fiber mesh cloth, the stitching line (3) and the thermal insulation material (1) are combined into an integrated structure of aerogel felt hard composite board. Wherein, the stitching line (3) penetrates between the upper and lower reinforcing fiber mesh cloth (2) and is uniformly arranged in multiple rows and / or multiple columns.

2. The aerogel felt hard composite board according to claim 1, characterized in that, Wherein, The upper and lower reinforcing fiber mesh cloth (2) is the same kind of material with the same density, or the same kind of material with different densities, or different kinds of materials.

3. The aerogel mat rigid composite board according to claim 1, characterized in that, Wherein, The reinforcing fiber mesh cloth (2) is woven by one or more of carbon fiber stitching line, glass fiber stitching line, basalt fiber stitching line, aluminum oxide fiber stitching line, quartz fiber stitching line, aramid stitching line, steel wire, blended fiber stitching line or regenerated fiber.

4. The aerogel mat rigid composite board according to claim 1, characterized in that, The stitching line (3) is one or more of carbon fiber stitching line, glass fiber stitching line, basalt fiber stitching line, aluminum oxide fiber stitching line, quartz fiber stitching line, aramid stitching line, steel wire, blended fiber stitching line.

5. The aerogel mat rigid composite board according to claim 1, characterized in that, Wherein, One of the surfaces of the upper and lower interface modification layer (5) is coated with adhesive coating material to form adhesive coating layer (4), and the other surface of the interface modification layer (5) without adhesive finishing coating material is one-time formed with composite veneer into a thermal insulation and decoration integrated board, wherein the veneer comprises any one of calcium silicate board, aluminum metal veneer, A-grade non-combustible aluminum composite board, ceramic thin plate and soft ceramic sheet. Or, the surfaces of the upper and lower interface modification layer (5) are coated with adhesive finishing coating material to form adhesive coating layer (4), then a fireproof and anti-cracking layer is coated on the adhesive coating layer (4), and then a decorative mortar or stone coating layer is sprayed to make a thermal insulation and decoration thin plaster integrated board.

6. The aerogel mat rigid composite board according to claim 1, characterized in that, The surface of the adhesive coating layer (4) is coated with a veneer coating layer (6).

7. The aerogel mat rigid composite board according to claim 6, characterized in that, The veneer coating layer (6) and the adhesive coating layer (4) are further provided with a functional layer (7), wherein the functional layer (7) is at least one of thermal insulation coating layer, sound insulation coating layer, waterproof protective layer, air barrier film and reinforced protective layer, thereby forming an integrated thermal insulation and decoration board.

8. The aerogel mat rigid composite board according to any one of claims 1-7, characterized in that, The aerogel felt hard composite board is used in combination with ceramic veneer or aluminum veneer or paint veneer.

Images