Tool line for non-integrated upper vehicle body

By designing a tooling line for a non-integrated upper body, the problem that existing tooling lines cannot be adapted to non-integrated upper bodies is solved, achieving high efficiency in process flow and low-cost production.

CN223605707UActive Publication Date: 2025-11-28CONTEMPORARY AMPEREX INTELLIGENCE TECHNOLOGY (SHANGHAI) LTD
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Patent Information

Application Number
CN202423234424.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-11-28
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

The existing tooling lines are difficult to adapt to the process flow requirements of non-integrated upper body, resulting in mismatch between process steps and processes, which affects production efficiency and equipment investment costs.

Method used

A non-integrated upper body tooling line was designed, including hoisting fixtures for doors, covers, side panels, and fenders. The movement of each component is realized through guide rails and drive components, avoiding skid-changing operations and simplifying the process flow.

Benefits of technology

This enables the process flow of non-integrated upper body, reducing equipment investment costs and process space requirements, and improving production line throughput and processing quality.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a tool line of a non-integrated upper vehicle body. The tool line comprises a guide rail; the vehicle door tool is used for hoisting a vehicle door and is movably arranged on the guide rail; the cover plate tool is used for hoisting a cover plate and is movably arranged on the guide rail; the side wall tool is used for hoisting a side wall and is movably arranged on the guide rail; the fender tool is used for hoisting a fender and is movably arranged on the guide rail; the driving piece can drive the vehicle door tool, the cover plate tool, the side wall tool and the fender tool to move on the guide rail. Therefore, on one hand, the car door, the cover plate, the side wall and the fender can be hoisted and then subjected to process circulation, the process circulation of the non-centralized upper car body can be achieved, on the other hand, in the process circulation process, the space occupied by all the components of the non-centralized upper car body is smaller, prying operation is not needed, the process space requirement is lower, and the cost is lower. The investment cost of corollary equipment and workshops can be reduced, and the trafficability of a production line is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to vehicle technical field especially is related to a non integrated upper body's tool line. BACKGROUND

[0002] In the related art, the vehicle body needs to complete a series of process steps, and after the process flow is completed, it enters the general assembly workshop. With the emergence of integrated chassis, the vehicle body needs to be split into a non-integrated upper body and an integrated chassis. Both of them need to complete a series of process steps separately, and after the process flow is completed, they are assembled and transferred to the general assembly workshop.

[0003] However, the non-integrated upper body is different from the existing vehicle body not only in process steps and process flow, but also in that the existing tool line is difficult to adapt. SUMMARY

[0004] The utility model aims at at least one of the technical problems existing in the prior art. To this end, one purpose of the utility model is to provide a tool line for a non-integrated upper body, which can provide a process flow solution for the non-integrated upper body.

[0005] The present application provides a tool line for a non-integrated upper body, which comprises: a door, a cover plate, a side wall and a fender. The tool line comprises: a guide rail; a door tooling for hoisting the door and movably arranged on the guide rail; a cover plate tooling for hoisting the cover plate and movably arranged on the guide rail; a side wall tooling for hoisting the side wall and movably arranged on the guide rail; a fender tooling for hoisting the fender and movably arranged on the guide rail; and a driving member in power connection with the door tooling, the cover plate tooling, the side wall tooling and the fender tooling to drive the door tooling, the cover plate tooling, the side wall tooling and the fender tooling to move on the guide rail.

[0006] According to the tool line of the present application, on the one hand, the door, the cover plate, the side wall and the fender can be hoisted and then subjected to process flow, and the process flow of the non-integrated upper body can be realized. On the other hand, during the process flow, the space occupation of each component of the non-integrated upper body is smaller, and no pry operation is needed, the process space requirement is lower, the investment cost of the supporting equipment and the workshop can be reduced, and the production line passability can be improved.

[0007] According to some embodiments of the present application, the door tooling comprises: a front door tooling for hoisting a front door and a rear door tooling for hoisting a rear door.

[0008] In the technical solution, the front door and the rear door can be hoisted by the corresponding front door tooling and rear door tooling, the installation difficulty of the front door and the rear door is lower, the adaptability is better, the fixing stability of the front door and the rear door during the transfer process is higher, and the processing quality of the front door and the rear door during the process flow in multiple process steps can be improved.

[0009] According to some embodiments of the present application, the front door tooling and the rear door tooling each comprise a first guide wheel part, a first connecting rod, and a first fixing part, the first guide wheel part is movably arranged on a guide rail, one end of the first connecting rod is connected with the first guide wheel part, the other end of the first connecting rod is connected with the first fixing part, and the first fixing part is used for fixing the front door or the rear door.

[0010] In the technical solution, the first connecting rod can extend in a first direction, and the two ends thereof are connected with the first fixing part and the first guide wheel part respectively, so that the distance between the first fixing part and the first guide wheel part is more reasonable, the distance between the top edge of the door and the guide rail is more reasonable, and the interval between the bottom edge of the door and the lower obstacle is more reasonable, thereby improving the movement stability and reliability of the door on the tooling line.

[0011] According to some embodiments of the present application, the first fixing part is used for being connected with a door hinge of the front door or the rear door.

[0012] In the technical solution, the first fixing part is directly connected with the door hinge of the front door or the door hinge of the rear door, so that the first fixing part can be fixed by using the existing door hinge on the door, without further opening a fixing point or a supporting point on the door, without improving the existing door, and the assembly difficulty between the first fixing part and the door can be reduced and the assembly efficiency can be improved.

[0013] According to some embodiments of the present application, the door tooling further comprises a limiting part, one end of the limiting part is connected with the first connecting rod, and the other end of the limiting part is connected with a door frame, so as to limit the overturning of the door.

[0014] In the technical solution, one end of the limiting part can be fixed on the door, and the other end thereof is connected with the first connecting rod, such as an arbitrary mounting hole or a weight-reducing hole of the door, or one end of the limiting part can be fixed on the first connecting rod, and the other end thereof is connected with the door, so as to limit the relative position of the door and the first connecting rod by the limiting part, avoid the overturning of the door during the process flow, improve the fixing stability of the door, and further improve the processing quality.

[0015] According to some embodiments of the present application, the cover tooling comprises a front cover tooling and a rear cover tooling, the front cover tooling is used for hoisting a front cover, and the rear cover tooling is used for hoisting a rear cover.

[0016] In the technical solution, the front cover and the rear cover can be hoisted by corresponding front cover tooling and rear cover tooling, the installation difficulty of the front cover and the rear cover is lower, the adaptability is better, the fixing stability of the front cover and the rear cover during the transfer process is higher, and the processing quality of the front cover and the rear cover during the process flow in multiple process steps can be improved.

[0017] According to some embodiments of the present application, the front cover tooling and the rear cover tooling each include a second guide wheel part, a second connecting rod, and a second fixing part, the second guide wheel part is movably arranged on the guide rail, one end of the second connecting rod is connected with the second guide wheel part, the other end of the second connecting rod is connected with the second fixing part, and the second fixing part is used for fixing the front cover or the rear cover.

[0018] In the technical solution, the second connecting rod can extend along the first direction, and the two ends thereof are connected with the second fixing part and the second guide wheel part respectively, so that the distance between the second fixing part and the second guide wheel part is more reasonable, the distance between the top edge of the cover plate and the guide rail is more reasonable, the interval between the bottom edge of the cover plate and the lower obstacle is more reasonable, and the movement stability and reliability of the cover plate on the tooling line are improved.

[0019] According to some embodiments of the present application, the second fixing part is used for being connected with the cover plate hinge of the front cover or the rear cover.

[0020] In the technical solution, the second fixing part is directly connected with the cover plate hinge of the front cover or the rear cover, so that the second fixing part can be fixed by using the existing cover plate hinge, without further opening a fixing point or a supporting point on the cover plate, without improving the existing cover plate, and the assembly difficulty between the second fixing part and the cover plate is reduced, and the assembly efficiency is improved.

[0021] According to some embodiments of the present application, the second connecting rod includes a first horizontal rod and a first vertical rod, one end of the first vertical rod is connected with the second guide wheel part, the other end of the first vertical rod is connected with the middle region of the first horizontal rod, and the two ends of the first horizontal rod are provided with the second fixing part.

[0022] In the technical solution, the first horizontal rod extends along the third direction, and the two ends of the first horizontal rod are provided with the second fixing part, so as to be connected with the two cover plate hinges on both sides of the front cover or the rear cover in width, which not only improves the fixing stability and reliability of the cover plate on the cover plate tooling, but also makes the direction of the large surface of the cover plate parallel to the advancing direction of each tooling on the tooling line, so as to facilitate the processing (such as spraying) of the cover plate in the second direction, i.e. on both sides of the cover plate, which reduces the processing difficulty and improves the processing quality.

[0023] According to some embodiments of the present application, the side wall tooling includes a third guide wheel part, a third connecting rod and a third fixing part, the third guide wheel part is movably arranged on the guide rail, one end of the third connecting rod is connected with the third guide wheel part, the other end of the third connecting rod is connected with the third fixing part, and the third fixing part is used for fixing the side wall.

[0024] In the above technical solution, the third connecting rod can extend along the first direction, and the two ends thereof are connected with the third fixing part and the third guide wheel part respectively, so that the distance between the third fixing part and the third guide wheel part is more reasonable, the distance between the top edge of the side wall and the guide rail is more reasonable, and the interval between the bottom edge of the side wall and the lower obstacle is more reasonable, thereby improving the movement stability and reliability of the side wall on the tooling line.

[0025] According to some embodiments of the present application, the third fixing part includes a fixing frame, a top fixing part and a bottom fixing part arranged on the fixing frame, the fixing frame is connected with the third connecting rod, the top fixing part is connected with the top edge beam of the side wall, and the bottom fixing part is connected with the bottom edge beam of the side wall.

[0026] In the above technical solution, the side wall includes the top edge beam and the bottom edge beam, and the top edge and the bottom edge of the side wall are defined by the top edge beam and the bottom edge beam respectively, and then the top fixing part is used to fix the top edge beam of the side wall to the side wall tooling, and the bottom fixing part is used to fix the bottom edge beam of the side wall to the side wall tooling, so that the fixing stability of the side wall tooling to the side wall is improved, the shaking of the side wall during the movement on the tooling line is reduced, and the processing quality is improved.

[0027] According to some embodiments of the present application, the fixing frame includes a second cross rod and a third cross rod arranged opposite to each other in the first direction, a plurality of top fixing parts are arranged on the second cross rod in intervals, and a plurality of bottom fixing parts are arranged on the third cross rod in intervals.

[0028] In the above technical solution, the second cross rod and the third cross rod are arranged opposite to each other in the first direction, i.e. in the height direction, and a plurality of top fixing parts can be arranged on the second cross rod, and a plurality of bottom fixing parts can be arranged on the third cross rod, so that the number of fixing points between the side wall tooling and the side wall is more, and the fixing stability and reliability of the side wall tooling to the side wall are further improved.

[0029] According to some embodiments of the present application, at least one second longitudinal rod is arranged between the second cross rod and the third cross rod.

[0030] In the above technical solution, the second longitudinal rod extends along the first direction, and the two ends thereof are connected with the second cross rod and the third cross rod respectively, and the second longitudinal rod is configured as at least one, so that the structural strength of the fixing frame is improved through the second longitudinal rod, the shaking of the side wall tooling during the movement is reduced, and the processing quality of the side wall is improved.

[0031] According to some embodiments of the present application, the top fixing member is connected to the side wall along a second direction perpendicular to the first direction, and the bottom fixing member is connected to the side wall along the first direction.

[0032] In the above technical solution, the top fixing member and the bottom fixing member are connected to the side wall in two directions, which can further improve the connection strength and reliability of the side wall tool and the side wall.

[0033] According to some embodiments of the present application, the fender tool comprises a fourth guide wheel part, a fourth connecting rod and a fourth fixing part, the fourth guide wheel part is movably arranged on the guide rail, one end of the fourth connecting rod is connected to the fourth guide wheel part, the other end of the fourth connecting rod is connected to the fourth fixing part, and the fourth fixing part is used for fixing the fender.

[0034] In the above technical solution, the fourth connecting rod can extend along the first direction, and the two ends are respectively connected to the fourth fixing part and the fourth guide wheel part, which can make the distance between the fourth fixing part and the fourth guide wheel part more reasonable, to ensure that the distance between the top edge of the fender and the guide rail is more reasonable, and the interval between the bottom edge of the fender and the lower obstacle is more reasonable, and improve the movement stability and reliability of the fender on the tool line.

[0035] According to some embodiments of the present application, the fourth fixing part comprises a fourth cross rod and a third vertical rod, the fourth connecting rod is connected to the fourth cross rod or the third vertical rod, one end of the fourth cross rod is used for being connected to the edge fixing structure on the third direction side of the fender, one end of the third vertical rod is used for being connected to the edge fixing structure on the first direction side of the fender, and the other end of the fourth cross rod is connected to the other end of the third vertical rod.

[0036] In the above technical solution, the fender comprises a fender body and a connecting flange formed on the side of the fender, the connecting flange is used for connecting the vehicle body, the fender and other components, and a plurality of fixing structures can be formed on the connecting flange of the upper side edge of the fender body and the connecting flange of the rear side edge or the front side edge, the fixing structures are used for being connected to the vehicle body, the fender and other components, one of the fourth cross rod and the third vertical rod is connected to the fixing structure of the upper side edge, and the other is connected to the fixing structure on the front side edge or the rear side edge, which can fix the fender in two directions and keep the fender in an upright state, to improve the processing effect and quality of the fender.

[0037] Additional aspects and advantages of the present application will be given in part in the following description, and will become apparent from the following description, or will be learned by practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0038] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the references to the following drawings, of which:

[0039] Figure 1 is a schematic view of one angle of the tooling line according to the embodiment of the present application;

[0040] Figure 2 is a schematic view of another angle of the tooling line according to the embodiment of the present application;

[0041] Figure 3 is a schematic view of the front door tooling according to the embodiment of the present application;

[0042] Figure 4 is a schematic view of the rear door tooling according to the embodiment of the present application;

[0043] Figure 5 is a schematic view of the front cover tooling according to the embodiment of the present application;

[0044] Figure 6 is a schematic view of the rear cover tooling according to the embodiment of the present application;

[0045] Figure 7 is a schematic view of the side wall tooling according to the embodiment of the present application;

[0046] Figure 8 is a schematic view of the fender tooling according to the embodiment of the present application.

[0047] Reference signs:

[0048] tooling line 100,

[0049] guide rail 10,

[0050] door tooling 20, front door tooling 20a, rear door tooling 20b, first guide wheel part 21, first connecting rod 22, first fixing part 23, limiting part 24,

[0051] cover tooling 30, front cover tooling 30a, rear cover tooling 30b, second guide wheel part 31, second connecting rod 32, first horizontal rod 321, first vertical rod 322, second fixing part 33,

[0052] side wall tooling 40, third guide wheel part 41, third connecting rod 42, third fixing part 43, fixing frame 431, second horizontal rod 4311, third horizontal rod 4312, second vertical rod 4313, bottom fixing part 432, top fixing part 433,

[0053] fender tooling 50, fourth guide wheel part 51, fourth connecting rod 52, fourth fixing part 53, fourth horizontal rod 531, third vertical rod 532,

[0054] driving part 60,

[0055] The first direction X, the second direction Y, the third direction Z. DETAILED DESCRIPTION

[0056] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0057] Unless otherwise defined, all technical and scientific terms used in the present application have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs; the terms used in the present application are only for the purpose of describing the specific embodiments and are not intended to limit the present application; the terms "include" and "have" and any variations thereof in the description of the present application and the claims and the above description of drawings are intended to cover the non-exclusive inclusion. The terms "first", "second" and the like in the description of the present application and the claims are used to distinguish different objects, not to describe a particular order or primary and secondary relationship.

[0058] In the present application, the phrase "embodiment" means that the specific features, structures or characteristics described in connection with the embodiment can be included in at least one embodiment of the present application. The appearance of this phrase at various places in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment to other embodiments.

[0059] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mount", "connect", "connection", "attach" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, or the internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0060] In the present application, the term "and / or" is only a description of the association relationship between the associated objects, which means that there can be three kinds of relationships, for example, A and / or B can represent the following three cases: A exists alone, A and B exist together, and B exists alone. In addition, the character " / " in the present application generally represents an "or" relationship between the front and rear associated objects.

[0061] In the embodiments of the present application, the same reference signs represent the same components, and for the sake of brevity, detailed description of the same components is omitted in different embodiments. It should be understood that the thickness, length, width and other dimensions of various components in the embodiments of the present application shown in the drawings, and the overall thickness, length, width and other dimensions of the integrated device are only exemplary and should not constitute any limitation on the present application.

[0062] In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0063] In the description of the present application, the first feature "above" or "below" the second feature can include direct contact between the first and second features, or can include indirect contact between the first and second features through another feature therebetween.

[0064] In the description of the present application, the first feature "above", "above" and "above" the second feature includes the first feature directly above and obliquely above the second feature, or only indicates that the first feature is higher in horizontal height than the second feature.

[0065] "Multiple" appearing in the present application means two or more (including two).

[0066] In the related art, a conventional integrated body is composed of an upper body, a lower body and an opening and closing member to form a body-in-white for process flow before entering the assembly workshop, and the process steps before entering the assembly workshop include at least pre-treatment, electrophoresis, electrophoresis drying, body sealing, damping pad installation (or LASD (water-based sprayable damping material) spraying), UBS sealing (chassis weld sealing and glue coating), PVC spraying (anti-collision paint, PVC glue, stone-proof paint spraying), sealing glue drying, topcoat spraying (including primer, metallic paint, transparent paint, varnish, etc.), topcoat drying, finishing, wax injection, etc.

[0067] That is, the body-in-white entering the assembly workshop needs to complete all the above process steps in sequence.

[0068] However, the existing body-in-white fixing support points are different from the support points of the non-integrated upper body of the present application, and the existing body-in-white carriers and lifting devices cannot be adapted. At the same time, during the process of transferring the existing body-in-white between the above-mentioned multiple process steps, it may be necessary to transport by carrier at some process steps, and to transport by lifting device at some process steps. Therefore, during the process of transferring, there is a pry changing process, which causes the traditional body-in-white and the non-integrated upper body of the present application to be unable to be produced in mixed lines, and there is a line passing problem.

[0069] Further, the existing body-in-white needs to be sealed, LASD sprayed, bottom coated, and cover installed during the sealing process. However, the non-integrated upper body of the present application is constructed as two sub-assemblies with the integrated intelligent chassis, and is further assembled into a complete vehicle body. The non-integrated upper body does not need to perform the above-mentioned internal sealing and bottom sealing process steps. If the non-integrated upper body also passes through the above-mentioned process steps during the process of transferring, the production efficiency will be reduced, and the production rhythm will be affected.

[0070] The non-integrated upper body and the integrated intelligent chassis are two sub-assemblies that are assembled into a vehicle body and can be transferred to an assembly workshop for assembly. During the process of transferring, the process steps performed on the integrated intelligent chassis, such as internal sealing, LASD spraying, bottom coating, and cover installation, can be omitted, thereby simplifying the number of process steps of the non-integrated upper body, reducing energy consumption, and reducing the demand for process space to reduce costs.

[0071] Based on this, the present application proposes a non-integrated upper body tooling line. The tooling line of the present application solves the technical problem that the existing tooling equipment cannot be compatible with the non-integrated upper body of the present application, and provides a feasible solution for the process transfer of the non-integrated upper body. The non-integrated upper body is divided into multiple components such as doors, covers, side walls, and fenders. The multiple components are fixed on corresponding toolings by lifting, and fewer process steps are performed. During the process of transferring, there is no need to switch toolings (such as switching from a lifting device to a carrier, or switching from one carrier to another carrier), and there is no need to perform the above-mentioned multiple bottom coating processes. The tooling is already lifted by the lifting device, and there is no need to perform the pry changing operation. Compared with traditional workshops, the demand for process space is lower, and the space sizes of the multiple components are also much smaller than those of traditional body-in-whites. The space occupied by each component is smaller. When the tooling line is loaded into the corresponding workshop, the demand for the space size of the process equipment, the floor area of the workshop, and the height of the lifting frame is also lower. The line passing performance of the tooling line is better, and the supporting investment cost can also be lower.

[0072] Reference will now be made to Figures 1-8 A non-integrated upper body tooling line 100 according to an embodiment of the present application is described.

[0073] As shown in Figure 1 and Figure 2 The present application provides a non-integrated upper body tooling line 100.

[0074] As shown in Figures 3-8 The tooling line includes a guide rail, a door tooling 20, a cover tooling 30, a side wall tooling 40, a fender tooling 50, and a driving member 60.

[0075] The door tooling is used to hoist the door and is movably arranged on the guide rail, the cover tooling is used to hoist the cover and is movably arranged on the guide rail, the side wall tooling is used to hoist the side wall and is movably arranged on the guide rail, the fender tooling 50 is used to hoist the fender and is movably arranged on the guide rail, and the driving member 60 is power connected with the door tooling, the cover tooling, the side wall tooling, and the fender tooling 50 to drive the door tooling, the cover tooling, the side wall tooling, and the fender tooling 50 to move on the guide rail.

[0076] Specifically, the non-integrated upper body is divided into a door, a cover, a side wall, and a fender, the door can be hoisted by the door tooling 20, the cover can be hoisted by the cover tooling 30, the side wall can be hoisted by the side wall tooling 40, and the fender can be hoisted by the fender tooling 50, and the driving member 60 can be configured as any one of a transmission chain type transmission structure, a gear and rack type transmission structure, a conveyor belt type transmission structure, etc. to drive the door, the cover, the side wall, and the fender to circulate between multiple process steps and be transported to the final assembly workshop after completing all process steps.

[0077] It can be understood that the non-integrated upper body is divided into four doors, two covers, and fenders, side walls, etc. and is circulated by the tooling line of the present application at the same time. During the circulation process, compared with the circulation process of the white body, the space occupation of each component is smaller, the size and space requirement when setting the process equipment, workshop matched with the tooling line of the present application is lower, the investment cost can be reduced and the production line passability can be improved.

[0078] It should be noted that based on the sub-assembly assembly relationship of the non-integrated upper body and the integrated intelligent chassis, some process steps of the existing white body do not need to be performed for the non-integrated upper body, so that during the process circulation process of the non-integrated upper body of the present application, the process steps that do not need to be performed can be omitted, the energy consumption during the process circulation process can be reduced, and during the process circulation process, the pry operation is not required, the process steps and process flow can be simplified, and the process space requirement can be reduced to reduce the equipment investment.

[0079] According to the assembly line 100 provided by the application, on the one hand, the door, the cover plate, the side wall and the fender can be hoisted and then transferred, and the process of transferring the non-central body can be realized. On the other hand, during the process of transferring, the space occupied by each component of the non-central body is smaller, and the change of the pry operation is not required, the process space requirement is lower, the investment cost of the supporting equipment and the workshop can be reduced, and the production line passability can be improved.

[0080] It can be understood that the process steps described above can be process steps for the painting workshop.

[0081] In combination with the figures shown in Figure 1 , Figure 3 and Figure 4 , according to some embodiments of the application, the door tooling 20 includes: a front door tooling 20a and a rear door tooling 20b, the front door tooling 20a is used for hoisting the front door, and the rear door tooling 20b is used for hoisting the rear door.

[0082] That is, the door of the embodiments of the application can include a front door and a rear door, and the front door includes a left front door and a right front door, and the rear door includes a left rear door and a right rear door. The front door tooling 20a can be used for hoisting the left front door and the right front door, and at least one front door tooling 20a can be arranged on the guide rail 10. The rear door tooling 20b can be used for hoisting the left rear door and the right rear door, and at least one rear door tooling 20b can be arranged on the guide rail 10.

[0083] Therefore, the front door and the rear door can be hoisted by the corresponding front door tooling 20a and the rear door tooling 20b respectively, the installation difficulty of the front door and the rear door is lower, the adaptability is better, the fixing stability of the front door and the rear door during the transfer process is higher, and the processing quality of the front door and the rear door during the process of transferring in multiple process steps can also be improved.

[0084] As shown in Figure 3 and Figure 4 , according to some embodiments of the application, the front door tooling 20a and the rear door tooling 20b each include: a first guide wheel part 21, a first connecting rod 22 and a first fixing part 23. The first guide wheel part 21 is movably arranged on the guide rail 10. One end of the first connecting rod 22 is connected with the first guide wheel part 21, and the other end of the first connecting rod 22 is connected with the first fixing part 23. The first fixing part 23 is used for fixing the front door or the rear door.

[0085] Specifically, the first connecting rod 22 can extend along the first direction and is connected with the first fixed part 23 and the first guide wheel part 21 at two ends respectively, so that the distance between the first fixed part 23 and the first guide wheel part 21 is more reasonable, the distance between the top edge of the door and the guide rail 10 is more reasonable, the distance between the bottom edge of the door and the lower obstacle is more reasonable, and the movement stability and reliability of the door on the assembly line 100 are improved.

[0086] It should be noted that the first direction of the embodiment of the present application is the height direction, the second direction is the left-right direction, the third direction is the front-rear direction, and the third direction is also the direction of movement of the plurality of fixtures on the assembly line 100.

[0087] According to some embodiments of the present application, the first fixed part 23 is used to be connected with the door hinge of the front door or the rear door.

[0088] That is, the first fixed part 23 is directly connected with the door hinge of the front door or the door hinge of the rear door, so that the first fixed part 23 can be fixed by using the existing door hinge on the door, without further opening a fixed point or a support point on the door, without improving the existing door, and the assembly difficulty between the first fixed part 23 and the door can be reduced and the assembly efficiency can be improved.

[0089] It can be understood that the number of hinges on the door can be multiple, and the number of the first fixed part 23 can also be multiple, which can further improve the fixing stability and reliability of the door on the door fixture 20.

[0090] In combination with FIGS. 1 to 3, Figure 3 and Figure 4 According to some embodiments of the present application, the door fixture 20 further comprises a limiting part 24, one end of the limiting part 24 is connected with the first connecting rod 22, and the other end of the limiting part 24 is connected with the door frame to limit the overturning of the door.

[0091] Specifically, the limiting part 24 can be fixed at one end on the door and connected with the first connecting rod 22 at the other end, such as on any mounting hole or weight-reducing hole of the door, or the limiting part 24 can be fixed at one end on the first connecting rod 22 and connected with the door at the other end, so as to limit the relative position of the door and the first connecting rod 22 by the limiting part 24, avoid the overturning of the door during the process flow, and improve the fixing stability of the door and the processing quality.

[0092] As shown in FIGS. 1 to 3, Figure 5 and Figure 6 According to some embodiments of the present application, the cover fixture 30 comprises a front cover fixture 30a and a rear cover fixture 30b, the front cover fixture 30a is used to hoist the front cover, and the rear cover fixture 30b is used to hoist the rear cover.

[0093] That is, the cover plate of the embodiment of the present application can include a front cover and a rear cover, the front cover tool 30a can be used to hoist the front cover, the rear cover tool 30b can be used to hoist the rear cover, the front cover can be formed as a cabin cover or a luggage compartment cover, and the rear cover can be formed as a luggage compartment cover or a back door of the vehicle.

[0094] Therefore, the front cover and the rear cover can be hoisted by the corresponding front cover tool 30a and the rear cover tool 30b respectively, the installation difficulty of the front cover and the rear cover is lower, the adaptability is better, the fixing stability of the front cover and the rear cover during the transfer process is higher, and the processing quality of the front cover and the rear cover during the process flow in multiple process steps can also be improved.

[0095] According to some embodiments of the present application, the front cover tool 30a and the rear cover tool 30b each include a second guide wheel part 31, a second connecting rod 32, and a second fixing part 33, the second guide wheel part 31 is movably arranged on the guide rail 10, one end of the second connecting rod 32 is connected with the second guide wheel part 31, the other end of the second connecting rod 32 is connected with the second fixing part 33, and the second fixing part 33 is used to fix the front cover plate or the rear cover.

[0096] Specifically, the second connecting rod 32 can extend along the first direction, and the two ends thereof are respectively connected with the second fixing part 33 and the second guide wheel part 31, so that the distance between the second fixing part 33 and the second guide wheel part 31 is more reasonable, the distance between the top edge of the cover plate and the guide rail 10 is more reasonable, and the distance between the bottom edge of the cover plate and the obstacle below is more reasonable, thereby improving the movement stability and reliability of the cover plate on the tool line 100.

[0097] In combination with Figure 5 and Figure 6 It is shown that, according to some embodiments of the present application, the second fixing part 33 is used to be connected with the cover plate hinge of the front cover or the rear cover.

[0098] That is, the second fixing part 33 is directly connected with the cover plate hinge of the front cover or the cover plate hinge of the rear cover, so that the second fixing part 33 can be fixed by using the existing cover plate hinge, without the need to further open a fixing point or a supporting point on the cover plate, without the need to improve the existing cover plate, and the assembly difficulty between the second fixing part 33 and the cover plate can be reduced, and the assembly efficiency can be improved.

[0099] In the embodiment shown in Figure 5 and Figure 6 According to some embodiments of the present application, the second connecting rod 32 includes a first horizontal rod 321 and a first vertical rod 322, one end of the first vertical rod 322 is connected with the second guide wheel part 31, the other end of the first vertical rod 322 is connected with the middle region of the first horizontal rod 321, and the two ends of the first horizontal rod 321 are provided with the second fixing part 33.

[0100] Specifically, the first crossbar 321 extends along a third direction, and both ends of the first crossbar 321 are provided with second fixing parts 33 for connecting with the two cover plates on both sides of the width of the front cover or the rear cover. This not only improves the fixing stability and reliability of the cover plate on the cover plate fixture 30, but also makes the direction of the large surface of the cover plate parallel to the travel direction of each fixture on the fixture line 100, so as to facilitate the processing (such as spraying) of the cover plate in the second direction, that is, on both sides of the cover plate, which can reduce the processing difficulty and improve the processing quality.

[0101] like Figure 7 As shown, according to some embodiments of this application, the side panel fixture 40 includes: a third guide wheel portion 41, a third connecting rod 42, and a third fixing portion 43. The third guide wheel portion 41 is movably disposed on the guide rail 10. One end of the third connecting rod 42 is connected to the third guide wheel portion 41, and the other end of the third connecting rod 42 is connected to the third fixing portion 43. The third fixing portion 43 is used to fix the side panel.

[0102] Specifically, the third link 42 can extend along the first direction, and its two ends are connected to the third fixed part 43 and the third guide wheel part 41 respectively. This can make the distance between the third fixed part 43 and the third guide wheel part 41 more reasonable, so as to ensure that the distance between the top edge of the side panel and the guide rail 10 is more reasonable, and the interval between the bottom edge of the side panel and the obstacle below is more reasonable, thereby improving the stability and reliability of the side panel's movement on the tooling line 100.

[0103] exist Figure 7 In the embodiments shown, according to some embodiments of this application, the third fixing part 43 includes: a fixing frame 431 and a top fixing member 433 and a bottom fixing member 432 disposed on the fixing frame 431. The fixing frame 431 is connected to the third connecting rod 42, the top fixing member 433 is connected to the top side beam of the side wall, and the bottom fixing member 432 is connected to the bottom side beam of the side wall.

[0104] In other words, the side panel includes a top edge beam and a bottom edge beam, and the top edge and bottom edge of the side panel are defined by the top edge beam and the bottom edge beam, respectively. The top edge beam of the side panel is fixed to the side panel fixture 40 by the top fastener 433, and the bottom edge beam of the side panel is fixed to the side panel fixture 40 by the bottom fastener 432. This can improve the stability of the side panel fixture 40 in fixing the side panel, reduce the shaking of the side panel during its movement on the fixture line 100, and thus improve the processing quality.

[0105] According to some embodiments of this application, the fixing frame 431 includes a second crossbar 4311 and a third crossbar 4312 disposed opposite to each other in a first direction. The second crossbar 4311 is provided with a plurality of top fixing members 433 at intervals, and the third crossbar 4312 is provided with a plurality of bottom fixing members 432 at intervals.

[0106] Specifically, the second crossbar 4311 and the third crossbar 4312 are arranged opposite to each other in the first direction, that is, opposite to each other in the height direction. Multiple top fasteners 433 can be provided on the second crossbar 4311, and multiple bottom fasteners 432 can be provided on the corresponding third crossbar 4312, so that the number of fixing points between the side panel fixture 40 and the side panel is increased, which can further improve the fixing stability and reliability of the side panel fixture 40 to the side panel.

[0107] According to some embodiments of this application, at least one second longitudinal bar 4313 is provided between the second crossbar 4311 and the third crossbar 4312.

[0108] The second longitudinal bar 4313 extends along the first direction and is connected at both ends to the second horizontal bar 4311 and the third horizontal bar 4312 respectively. The second longitudinal bar 4313 is constructed as at least one, so as to improve the structural strength of the fixing frame 431 through the second longitudinal bar 4313, thereby reducing the shaking during the movement of the side panel tooling 40 and improving the processing quality of the side panel.

[0109] According to some embodiments of this application, the top fastener 433 is connected to the side wall along a second direction perpendicular to the first direction, and the bottom fastener 432 is connected to the side wall along the first direction.

[0110] Specifically, process holes can be formed on the side panel, and a fixing structure can be provided on the process holes. The fixing structure is used to connect with the top fixing member 433. The top fixing member 433 can be constructed as an extension rod extending along the second direction, with one end connected to the second crossbar 4311 and the other end connected to the fixing structure on the process hole, so as to improve the connection strength and reliability between the top fixing member 433 and the side panel. The bottom fixing member 432 can be constructed as a positioning pin structure, which extends into the process hole or weight reduction hole on the bottom side beam of the side panel. An eccentric locking structure can be provided on the top of the positioning pin, which extends into the bottom side beam and is further rotated to lock.

[0111] In this way, the top fastener 433 and the side wall, and the bottom fastener 432 and the side wall can be connected to the side wall in two directions, which can further improve the connection strength and reliability between the side wall tooling 40 and the side wall.

[0112] like Figure 8 As shown, according to some embodiments of this application, the fender fixture 50 includes: a fourth guide wheel portion 51, a fourth connecting rod 52, and a fourth fixing portion 53. The fourth guide wheel portion 51 is movably disposed on the guide rail 10. One end of the fourth connecting rod 52 is connected to the fourth guide wheel portion 51, and the other end of the fourth connecting rod 52 is connected to the fourth fixing portion 53. The fourth fixing portion 53 is used to fix the fender.

[0113] Specifically, the fourth connecting rod 52 can extend along the first direction and is connected with the fourth fixed part 53 and the fourth guide wheel part 51 respectively at two ends, so that the distance between the fourth fixed part 53 and the fourth guide wheel part 51 is more reasonable, so as to ensure that the distance between the top edge of the fender and the guide rail 10 is more reasonable, the distance between the bottom edge of the fender and the lower obstacle is more reasonable, and the movement stability and reliability of the fender on the assembly line 100 are improved.

[0114] In combination Figure 8 As shown, according to some embodiments of the present application, the fourth fixed part 53 comprises a fourth horizontal rod 531 and a third vertical rod 532, the fourth connecting rod 52 is connected with the fourth horizontal rod 531 or the third vertical rod 532, one end of the fourth horizontal rod 531 is used to be connected with the edge fixed structure on the third direction side of the fender, one end of the third vertical rod 532 is used to be connected with the edge fixed structure on the first direction side of the fender, and the other end of the fourth horizontal rod 531 is connected with the other end of the third vertical rod 532.

[0115] Specifically, the fender comprises a fender body and a connecting flange formed on the side of the fender, the connecting flange is used to be connected with the vehicle body, the fender apron and the like, and a plurality of fixed structures can be formed on the connecting flange of the upper side edge of the fender body and the connecting flange of the rear side edge or the front side edge, the fixed structures are used to be connected with the vehicle body, the fender apron and the like, and the fourth horizontal rod 531 and the third vertical rod 532 are connected with the fixed structures on the upper side edge and the fixed structures on the front side edge or the rear side edge respectively, so that the fender can be fixed in two directions and can be kept in an upright state, so as to improve the processing effect and the processing quality of the fender.

[0116] Exemplarily, the fender is kept in an upright state, so that the processing effect and the processing quality of at least the subsequent electrophoresis process step and the topcoat spraying process step are improved.

[0117] It should be noted that, as Figure 2As shown, the first guide wheel part 21, the second guide wheel part 31, the third guide wheel part 41 and the fourth guide wheel part 51 of the embodiment of the application are the same in structure, and each comprises a U-shaped plate and two guide wheels in the U-shaped plate, the two guide wheels are oppositely arranged, and a containing space is defined between the two guide wheels, the guide rail 10 comprises a top plate, a bottom plate and a connecting plate between the top plate and the bottom plate, the guide wheels are between the top plate and the bottom plate, and the connecting plate is between the two guide wheels to realize the sliding fit between the first guide wheel part 21, the second guide wheel part 31, the third guide wheel part 41 and the fourth guide wheel part 51 and the guide rail 10, while the U-shaped plate is used to be connected with the first connecting rod 22, the second connecting rod 32, the third connecting rod 42 and the fourth connecting rod 52, and the first connecting rod 22, the second connecting rod 32, the third connecting rod 42 and the fourth connecting rod 52 can all be telescopic rods with adjustable length to adapt to vehicles of different specifications and sizes.

[0118] It can be understood that, as Figure 1 and Figure 2 shown, in the process of flow, the door, the cover plate, the side wall and the fender are fed along the third direction and sequentially flow through a plurality of process steps, and in the flow process, the adjacent parts need to be spaced apart in the second direction and the third direction to ensure that there is no shielding between the adjacent parts when the process steps are performed, thereby improving the processing quality and processing effect.

[0119] Other configurations and operations of the tooling line 100 according to the embodiments of the present application are known to those skilled in the art, and will not be described here.

[0120] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "exemplary embodiment", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the exemplary description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0121] Although the embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and purposes of the present application, and the scope of the present application is defined by the claims and their equivalents.

Claims

1. A non-integrated body-in-white assembly line, the non-integrated body-in-white comprising: A door, a cover, a side wall and a fender, characterized in that comprising: a guide rail (10); a door tool (20) for hoisting the door, and movably arranged on the guide rail (10); a cover tool (30) for hoisting the cover, and movably arranged on the guide rail (10); a side wall tool (40) for hoisting the side wall, and movably arranged on the guide rail (10); a fender tool (50) for hoisting the fender, and movably arranged on the guide rail (10); a driving member (60) connected with the door tool (20), the cover tool (30), the side wall tool (40) and the fender tool (50) to drive the door tool (20), the cover tool (30), the side wall tool (40) and the fender tool (50) to move on the guide rail (10).

2. The non-integrated upper body tooling line of claim 1, wherein, The door tool (20) comprises a front door tool (20a) for hoisting a front door and a rear door tool (20b) for hoisting a rear door.

3. The non-integrated upper body tooling line of claim 2, wherein, The front door tool (20a) and the rear door tool (20b) each comprise a first guide wheel part (21) movably arranged on the guide rail (10), a first connecting rod (22) connected at one end with the first guide wheel part (21) and at the other end with a first fixing part (23) for fixing the front door or the rear door.

4. The non-integrated upper body tooling line of claim 3, wherein, The first fixing part (23) is connected with a door hinge of the front door or the rear door.

5. The non-integrated upper body tooling line of claim 3, wherein, The door tool (20) further comprises a limiting member (24) connected at one end with the first connecting rod (22) and at the other end with a door frame to limit the door from turning over.

6. The non-integrated upper body tooling line of claim 1, wherein, The cover tool (30) comprises a front cover tool (30a) for hoisting a front cover and a rear cover tool (30b) for hoisting a rear cover.

7. The non-integrated body-in-white assembly line of claim 6, wherein, The front cover tool (30a) and the rear cover tool (30b) each comprise a second guide wheel part (31) movably arranged on the guide rail (10), a second connecting rod (32) connected at one end with the second guide wheel part (31) and at the other end with a second fixing part (33) for fixing the front cover or the rear cover.

8. The non-integrated upper body tooling line of claim 7, wherein, The second fixing part (33) is connected with a cover hinge of the front cover or the rear cover.

9. The non-integrated upper body tooling line of claim 7, wherein, The second connecting rod (32) comprises a first horizontal rod (321) and a first vertical rod (322), one end of the first vertical rod (322) is connected with the second guide wheel part (31), the other end of the first vertical rod (322) is connected with the middle region of the first horizontal rod (321), and the two ends of the first horizontal rod (321) are provided with the second fixing part (33).

10. The non-integrated upper body tooling line of claim 1, wherein, The side wall tooling (40) comprises a third guide wheel part (41), a third connecting rod (42) and a third fixing part (43), the third guide wheel part (41) is movably arranged on the guide rail (10), one end of the third connecting rod (42) is connected with the third guide wheel part (41), the other end of the third connecting rod (42) is connected with the third fixing part (43), and the third fixing part (43) is used for fixing the side wall.

11. The non-integrated upper body tooling line of claim 10, wherein, The third fixing part (43) comprises a fixing frame (431) and a top fixing part (433) and a bottom fixing part (432) arranged on the fixing frame (431), the fixing frame (431) is connected with the third connecting rod (42), the top fixing part (433) is connected with the top edge beam of the side wall, and the bottom fixing part (432) is connected with the bottom edge beam of the side wall.

12. The non-integrated upper body tooling line of claim 11, wherein, The fixing frame (431) comprises a second horizontal rod (4311) and a third horizontal rod (4312) oppositely arranged in a first direction, a plurality of top fixing parts (433) are arranged on the second horizontal rod (4311) at intervals, and a plurality of bottom fixing parts (432) are arranged on the third horizontal rod (4312) at intervals.

13. The non-integrated upper body line of claim 12, wherein, At least one second vertical rod (4313) is arranged between the second horizontal rod (4311) and the third horizontal rod (4312).

14. The non-integrated body-in-white assembly line of any one of claims 11-13, wherein, The top fixing part (433) is connected with the side wall along a second direction perpendicular to the first direction, and the bottom fixing part (432) is connected with the side wall along the first direction.

15. The non-integrated upper body tooling line of claim 1, wherein, The fender tooling (50) comprises a fourth guide wheel part (51), a fourth connecting rod (52) and a fourth fixing part (53), the fourth guide wheel part (51) is movably arranged on the guide rail (10), one end of the fourth connecting rod (52) is connected with the fourth guide wheel part (51), the other end of the fourth connecting rod (52) is connected with the fourth fixing part (53), and the fourth fixing part (53) is used for fixing the fender.

16. The non-integrated upper body line of claim 15, wherein, The fourth fixing part (53) comprises a fourth horizontal rod (531) and a third vertical rod (532), the fourth connecting rod (52) is connected with the fourth horizontal rod (531) or the third vertical rod (532), one end of the fourth horizontal rod (531) is used for being connected with the edge fixing structure on the third direction side of the fender, one end of the third vertical rod (532) is used for being connected with the edge fixing structure on the first direction side of the fender, the other end of the fourth horizontal rod (531) is connected with the other end of the third vertical rod (532), and the first direction is orthogonal to the third direction.