Automatic carpet packaging equipment

Abstract

The utility model discloses automatic carpet packaging equipment which comprises a base, a support, a material pushing ring, a butt joint plate, an installation frame and a cutting knife, the support is installed on the base, a motor A is installed on the support, a power shaft end of the motor A is connected with a wind-up roller installed on the support, a carpet is wound on the wind-up roller, a telescopic rod D is installed on the support, and the telescopic rod D is connected with the butt joint plate. A mounting frame is mounted at one end of the telescopic rod D, a heat shrinkage film roll is rotationally mounted on the mounting frame, the heat shrinkage film roll is connected with a servo motor on the mounting frame, and a cutting knife is mounted on the mounting frame. The carpet packaging machine is reasonable in structural design and high in automation degree, effectively improves packaging efficiency and packaging quality of carpets, reduces complexity and labor intensity of manual operation, and guarantees neatness and attractiveness of packaging.

Description

TECHNICAL FIELD

[0001] The utility model relates to carpet automatic packaging equipment related field, specifically to a carpet automatic packaging equipment. BACKGROUND

[0002] The carpet is natural fiber or chemical synthetic fiber class raw material such as cotton, hemp, wool, silk, grass yarn, and is woven, planted or woven by hand or mechanical technology, it is one of the traditional arts and crafts in the world, covering the ground of residence, hotel, hotel, meeting room, entertainment place, gymnasium, exhibition hall, vehicle, ship, aircraft etc., has the effect of reducing noise, heat insulation and decoration. The carpet needs to be packaged after production for convenient transportation and sales.

[0003] The existing device has the following deficiencies when in use: manual operation is needed for multiple steps of packaging, the packaging efficiency is low, a large amount of time and manpower is consumed, and the packaging quality is unstable, manual operation can easily lead to uneven tightness of packaging, affecting the appearance and protection effect of the product. SUMMARY

[0004] The utility model aims at providing a carpet automatic packaging equipment to solve the problems in the above background technology.

[0005] To achieve the above object, the utility model provides the following technical scheme: a carpet automatic packaging equipment, including base, support, pushing material ring, butt joint plate, mounting bracket and cutting knife, the base is installed with support, the support is installed with motor A, the power shaft end of motor A is connected with the winding roller installed on the support, the winding roller is wound with the carpet, the support is installed with telescopic link D, one end of telescopic link D is installed with mounting bracket, the mounting bracket is rotatably installed with heat shrink film roll, the heat shrink film roll is connected with the servo motor on the mounting bracket, the mounting bracket is installed with cutting knife.

[0006] By the above technical scheme, the motor A installed on the support is started, the winding roller is driven to rotate, the carpet is gradually wound up, after the winding of the carpet is completed, the telescopic link D is extended to drive the mounting bracket to move down, the heat shrink film roll comes to the upper side of the carpet, the servo motor controls the heat shrink film roll to rotate two turns, the heat shrink film on the heat shrink film roll moves down by a section and contacts and fits the carpet, the motor A is started to make the carpet rotate, as the carpet is continuously wound, the heat shrink film is also gradually stretched and completely wrapped outside the carpet, after the packing is completed, the cutting knife is started to cut off the heat shrink film and complete the packaging operation, the carpet automatic packaging equipment has reasonable structure design, high automation degree, effectively improves the packaging efficiency and packaging quality of the carpet, reduces the tediousness and labor intensity of manual operation, and guarantees the neatness and beauty of the packaging.

[0007] Preferably, the base is provided with a motor B, the power shaft end of the motor B is provided with a screw rod, the screw rod is provided with a ball nut in a threaded manner, the ball nut is provided with a supporting rod, the top end of the supporting rod is provided with a pushing ring, and the pushing ring is sleeved on the winding roller.

[0008] By starting the motor B, the ball nut threaded on the screw rod moves, the movement of the ball nut drives the pushing rod to move along the axial direction of the winding roller, and the design of the pushing ring enables it to closely fit the outer surface of the winding roller, so that the carpet on the winding roller is removed and enters the next process, facilitating the unloading of the packaged carpet, reducing the intervention of manual operation, and making the entire packaging process more smooth and efficient.

[0009] Preferably, the base is provided with a conveying belt, the base is provided with a heating box, the heating box is provided with a fan and an electric heating wire, and the conveying belt passes through the heating box.

[0010] By the above technical scheme, the packaged carpet is pushed onto the conveying belt installed on the base and transported to the heating box installed on the base. The fan installed in the heating box is started, the wind blown to the electric heating wire becomes hot wind, the hot wind is blown to the packaged carpet, the heat shrinkable film wrapped outside the carpet is further shrunk and closely fitted on the outer surface of the carpet, the firmness and beauty of the packaging are enhanced, the efficiency and quality of the packaging are improved, and great convenience is brought to the production and packaging of the carpet.

[0011] Preferably, the base is provided with a telescopic rod B, one end of the telescopic rod B is provided with a moving plate, the moving plate is provided with a telescopic rod A, one end of the telescopic rod A is provided with a connecting plate, the connecting plate is provided with a butt joint plate, and the butt joint plate is provided with a butt joint groove.

[0012] By the above technical scheme, the telescopic rod B installed in the base is extended and retracted, and cooperates with the telescopic rod A installed on the moving plate to realize flexible adjustment of the butt joint plate. When the carpet is wound and packaged, the butt joint groove of the butt joint plate is rotationally connected with one end of the winding roller. When the packaged carpet is unloaded, the butt joint plate is moved away to avoid affecting the carpet from the winding roller. The design of the butt joint plate not only ensures the stability of the carpet during winding, but also improves the flexibility and practicality of the equipment.

[0013] Preferably, the base is provided with a mounting plate, the mounting plates are provided with a transmission roller, the power shaft end of a motor C installed on the mounting plate is connected with the transmission roller, and the transmission roller is provided with a conveying belt.

[0014] By starting the motor C to drive the transmission roller to rotate, the transmission belt is further driven to move in a cycle, and the carpet can be moved stably and continuously in the packaging process, avoiding the tediousness and low efficiency of manual carrying.

[0015] Preferably, the controller installed on the mounting frame is connected with the motor A, the servo motor, the motor B, the fan, the electric heating wire and the motor C.

[0016] By the controller, external instructions or preset programs can be received and executed, the starting, stopping and rotating speed of each motor, and the working state of the fan and the electric heating wire can be accurately controlled, the intelligent management of the whole packaging process is realized, the packaging efficiency is greatly improved, and the difficulty and error rate of manual operation are significantly reduced.

[0017] Compared with the prior art, the utility model has the advantages that:

[0018] The carpet is gradually rolled up by driving the winding roller to rotate, and the heat shrinkable film is wrapped outside the carpet, the automatic carpet packaging equipment has reasonable structure design and high automation, the packaging efficiency and quality of the carpet are effectively improved, the tediousness and labor intensity of manual operation are reduced, and the neatness and beauty of the packaging are ensured.

[0019] The design of the pushing ring enables it to closely fit the outer surface of the winding roller, so that the carpet on the winding roller is removed and enters the next process, the packaged carpet is conveniently discharged, manual intervention is reduced, and the whole packaging process is more smooth and efficient.

[0020] The packaged carpet is pushed onto the conveying belt installed on the base, is transported to the heating box installed on the base, the fan installed in the heating box is started, the wind blown to the electric heating wire becomes hot wind, the hot wind is blown to the packaged carpet, the heat shrinkable film wrapped outside the carpet is further shrunk and closely fitted to the outer surface of the carpet, the firmness and beauty of the packaging are enhanced, the packaging efficiency and quality are improved, and great convenience is brought to the production and packaging of the carpet. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a three-dimensional structure schematic view of the utility model;

[0022] Figure 2 It is a cross-sectional structure schematic view of the utility model;

[0023] Figure 3 It is a discharging state schematic view of the utility model;

[0024] Figure 4 It is a side end surface structure schematic view of the utility model.

[0025] In the figure: 1, base; 2, support; 3, motor A; 4, winding roller; 5, carpet; 6, pushing ring; 7, supporting rod; 8, ball nut; 9, motor B; 10, screw rod; 11, butt joint plate; 12, butt joint groove; 13, connecting plate; 14, moving plate; 15, telescopic rod A; 16, telescopic rod B; 17, telescopic rod D; 18, mounting frame; 19, heat shrinkable film roll; 20, cutting knife; 21, mounting plate; 22, motor C; 23, transmission roller; 24, conveyor belt; 25, heating box; 26, fan; 27, electric heating wire. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.

[0027] Please refer to Figures 1-4 An embodiment provided by the utility model: an automatic carpet packaging equipment, comprising base 1, support 2, pushing ring 6, butt joint plate 11, mounting frame 18 and cutting knife 20, the support 2 is installed on the base 1, the motor A 3 is installed on the support 2, the power shaft end of the motor A 3 is connected with the winding roller 4 installed on the support 2, the carpet 5 is wound on the winding roller 4, the telescopic rod D 17 is installed on the support 2, the mounting frame 18 is installed on one end of the telescopic rod D 17, the heat shrinkable film roll 19 is rotatably installed on the mounting frame 18, the heat shrinkable film roll 19 is connected with the servo motor on the mounting frame 18, the cutting knife 20 is installed on the mounting frame 18. Start the motor A 3 installed on the support 2, drive the winding roller 4 to rotate, gradually wind up the carpet 5, after the carpet 5 is wound, the telescopic rod D 17 is extended to drive the mounting frame 18 to move down, the heat shrinkable film roll 19 comes above the carpet 5, the servo motor controls the heat shrinkable film roll 19 to rotate two rounds, the heat shrinkable film on the heat shrinkable film roll 19 moves down to contact and fit with the carpet 5, start the motor A 3 to make the carpet 5 rotate, along with the continuous winding of the carpet 5, the heat shrinkable film is gradually stretched and completely wrapped outside the carpet 5, after the packaging is completed, the cutting knife 20 is started to cut off the heat shrinkable film and complete the packaging operation, the automatic carpet packaging equipment has reasonable structure design, high degree of automation, effectively improves the packaging efficiency and packaging quality of the carpet, reduces the tediousness and labor intensity of manual operation, and guarantees the neatness and beauty of the packaging.

[0028] The base 1 is provided with a motor B9, the power shaft end of the motor B9 is provided with a screw rod 10, the screw rod 10 is provided with a ball nut 8 in a threaded mode, the ball nut 8 is provided with a supporting rod 7, the supporting rod 7 is provided with a pushing ring 6 at the top end, and the pushing ring 6 is sleeved on the winding roller 4. By starting the motor B9, the ball nut 8 threaded on the screw rod 10 is moved, the movement of the ball nut 8 drives the pushing ring 6 to move along the axial direction of the winding roller 4, and the design of the pushing ring 6 enables it to closely fit the outer surface of the winding roller 4, so that the carpet 5 on the winding roller 4 is removed and enters the next process, which facilitates the unloading of the packaged carpet, reduces the intervention of manual operation, and makes the whole packaging process more smooth and efficient.

[0029] The base 1 is provided with a conveying belt 24, a heating box 25 is installed on the base 1, a fan 26 and an electric heating wire 27 are installed in the heating box 25, and the conveying belt 24 passes through the heating box 25. The packaged carpet 5 is pushed to the conveying belt 24 installed on the base 1 and is transported to the heating box 25 installed on the base 1. The fan 26 installed in the heating box 25 is started, the wind blown to the electric heating wire 27 becomes hot wind, the hot wind is blown to the packaged carpet 5, the heat shrinkable film wrapped outside the carpet 5 is further shrunk and closely fitted on the outer surface of the carpet 5, the firmness and beauty of the packaging are enhanced, the efficiency and quality of the packaging are improved, and great convenience is brought to the production and packaging of the carpet.

[0030] The base 1 is provided with a telescopic rod B16, one end of the telescopic rod B16 is provided with a moving plate 14, the moving plate 14 is provided with a telescopic rod A15, one end of the telescopic rod A15 is provided with a connecting plate 13, the connecting plate 13 is provided with a butt joint plate 11, and the butt joint plate 11 is provided with a butt joint groove 12. By extending and retracting the telescopic rod B16 installed in the base 1, cooperating with the telescopic rod A15 installed on the moving plate 14, the flexible adjustment of the butt joint plate 11 is realized. When the carpet 5 is wound and packaged, the butt joint groove 12 of the butt joint plate 11 is rotationally connected with one end of the winding roller 4. When the packaged carpet 5 is unloaded, the butt joint plate 11 is moved away to avoid affecting the carpet 5 from the winding roller 4. The design of the butt joint plate 11 not only ensures the stability of the carpet 5 in the winding process, but also improves the flexibility and practicality of the equipment.

[0031] The base 1 is provided with a mounting plate 21, a transmission roller 23 is installed between the mounting plates 21, a motor C22 installed on the mounting plate 21 is connected with the power shaft end of the transmission roller 23, and a conveying belt 24 is installed between the transmission rollers 23. By starting the motor C22 to drive the transmission roller 23 to rotate, the conveying belt 24 is further driven to move in a cycle, and the carpet 5 can move stably and continuously in the packaging process, avoiding the tediousness and low efficiency of manual transportation.

[0032] The controller installed on the mounting frame 18 is connected with the motor A3, servo motor, motor B9, fan 26, electric heating wire 27 and motor C22. Through the controller, external instructions or preset programs can be received and executed to accurately control the start, stop and rotating speed of each motor, as well as the working state of the fan and electric heating wire, so as to realize intelligent management of the whole packaging process, greatly improve the packaging efficiency, and significantly reduce the difficulty and error rate of manual operation.

[0033] Working principle: start the motor A3 installed on the support 2 to drive the winding roller 4 to rotate, gradually roll up the carpet 5, after the carpet 5 is wound up, the telescopic rod D17 is extended to drive the mounting frame 18 to move downward, so that the heat shrinkable film roll 19 is above the carpet 5, the servo motor controls the heat shrinkable film roll 19 to rotate two turns, so that the heat shrinkable film on the heat shrinkable film roll 19 moves downward by a section to contact and fit with the carpet 5, the motor A3 is started to make the carpet 5 rotate, as the carpet 5 is continuously wound, the heat shrinkable film is gradually stretched and completely wrapped outside the carpet 5, after the packaging is completed, the cutting knife 20 is started to cut off the heat shrinkable film to complete the packaging operation, through the telescopic rod B16 installed in the base 1, combined with the telescopic rod A15 installed on the moving plate 14, the flexible adjustment of the butt joint plate 11 is realized, when the packaged carpet 5 is discharged, the butt joint plate 11 is moved away, the ball nut 8 installed on the screw rod 10 is moved by starting the motor B9, the movement of the ball nut 8 drives the pushing rod 7 to drive the pushing ring 6 to move along the axial direction of the winding roller 4, the design of the pushing ring 6 enables it to closely fit the outer surface of the winding roller 4, so as to take off the carpet 5 on the winding roller 4, the packaged carpet 5 is pushed to the conveying belt 24 installed on the base 1 and transported to the heating box 25 installed on the base 1, the fan 26 installed in the heating box 25 is started, the wind blown to the electric heating wire 27 becomes hot wind, the hot wind blows to the packaged carpet 5, so that the heat shrinkable film wrapped outside the carpet 5 is further shrunk and closely fitted on the outer surface of the carpet 5, the automatic carpet packaging equipment has reasonable structure design, high automation, effectively improves the packaging efficiency and packaging quality of the carpet, reduces the tediousness and labor intensity of manual operation, and ensures the neatness and beauty of the packaging.

[0034] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A carpet automatic packaging equipment, comprising a base (1), a support (2), a pushing ring (6), a butt joint plate (11), a mounting frame (18) and a cutting knife (20), characterized in that: The base (1) is installed with a support (2), the support (2) is installed with a motor A (3), the motor A (3) power shaft end is connected with the winding roller (4) installed on the support (2), the winding roller (4) is wound with the carpet (5), the support (2) is installed with the telescopic rod D (17), one end of the telescopic rod D (17) is installed with the mounting bracket (18), the mounting bracket (18) is rotatably installed with the heat shrink film roll (19), the heat shrink film roll (19) is connected with the servo motor on the mounting bracket (18), the mounting bracket (18) is installed with the cutting knife (20).

2. An apparatus for automatically packaging carpet as defined in claim 1, wherein: The base (1) is installed with a motor B (9), the motor B (9) power shaft end is installed with a screw rod (10), the screw rod (10) is threadedly installed with a ball nut (8), the ball nut (8) is installed with a support rod (7), the support rod (7) top end is installed with a pushing ring (6), the pushing ring (6) is sleeved on the winding roller (4).

3. An apparatus for automatically packaging carpet as defined in claim 1, wherein: The base (1) is installed with a conveyor belt (24), the base (1) is installed with a heating box (25), the heating box (25) is installed with a fan (26) and an electric heating wire (27), the conveyor belt (24) passes through the heating box (25).

4. The automatic carpet packaging apparatus of claim 1, wherein: The base (1) is installed with a telescopic rod B (16), one end of the telescopic rod B (16) is installed with a moving plate (14), the moving plate (14) is installed with a telescopic rod A (15), one end of the telescopic rod A (15) is installed with a connecting plate (13), the connecting plate (13) is installed with a butt plate (11), the butt plate (11) is provided with a butt groove (12).

5. An apparatus for automatically packaging carpet as defined in claim 1, wherein: The base (1) is installed with a mounting plate (21), the mounting plate (21) is installed with a transmission roller (23), the motor C (22) power shaft end installed on the mounting plate (21) is connected with the transmission roller (23), the transmission roller (23) is installed with a conveyor belt (24).

6. An automatic carpet packaging apparatus according to claim 1, wherein: The controller installed on the mounting bracket (18) is connected with the motor A (3), the servo motor, the motor B (9), the fan (26), the electric heating wire (27) and the motor C (22).

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