Counting, turning and stacking mechanism

Abstract

The utility model belongs to the technical field of floor production equipment, and discloses a counting, turning and stacking mechanism which comprises a feeding conveying belt, a lifting conveying belt and a discharging conveying belt, the feeding conveying belt, the lifting conveying belt and the discharging conveying belt are all fixedly installed at the top of a supporting frame, the lifting conveying belt is arranged above the discharging conveying belt, and the discharging conveying belt is arranged above the lifting conveying belt. According to the sheet-shaped plate turning machine, sheet-shaped plate materials conveyed through the lifting conveying belt enter the rotating wheel plate turning mechanism one by one to be turned over by 180 degrees and then fall into the plate receiving and positioning mechanism, the height of each group of stacked plate materials is detected through the height detection device, and then the sheet-shaped plate materials are conveyed through the lifting conveying belt to be conveyed to the rotating wheel plate turning mechanism to be turned over by 180 degrees. The stacking height is monitored, the number is supplemented through the plate grabbing mechanism, so that the problem of customer complaints caused by the incorrect stacking number is solved, and in addition, the situation that the A faces of the plates are scratched accidentally in the packaging and transporting process is effectively avoided by reversely stacking the single plates.

Description

TECHNICAL FIELD

[0001] The utility model relates to sheet production technical field, concretely relates to a counting plate turning and stacking mechanism. BACKGROUND

[0002] In the sheet production line production process, the produced sheet needs to be stacked and then packaged, in this process, there is a lack of stacking layer number, which leads to the lack of sheet, resulting in a large number of complaints from manufacturers, thereby affecting the normal operation of the enterprise, at the same time, in the packaging and transportation process, the use surface of the uppermost floor is scratched, resulting in the probability of waste board, this problem directly leads to the increase of enterprise production cost, therefore, when the last floor is stacked, it needs to be turned over and then stacked to effectively solve such problems, based on the above two problems, the technical personnel in the field need to solve them as soon as possible. UTILITY MODEL CONTENT

[0003] The utility model aims at providing a counting plate turning and stacking mechanism, which aims to solve the above technical problems existing in the prior art.

[0004] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0005] A counting plate turning and stacking mechanism, comprising a feeding conveyor belt, a lifting conveyor belt and a discharging conveyor belt, the feeding conveyor belt, the lifting conveyor belt and the discharging conveyor belt are all fixedly installed on the top of a support frame, the lifting conveyor belt is arranged above the discharging conveyor belt, the output end of the feeding conveyor belt is arranged above the input end of the discharging conveyor belt and is between the lifting conveyor belt and the discharging conveyor belt, the top surfaces of the feeding conveyor belt and the lifting conveyor belt both transmit sheet-shaped boards in the same direction, the output end of the lifting conveyor belt is provided with a rotating wheel plate turning mechanism, the rotating wheel plate turning mechanism is provided below a plate positioning mechanism, the discharging conveyor belt is provided with a plate grabbing mechanism near the output end, the sheet-shaped board is turned over one hundred and eighty degrees by the rotating wheel plate turning mechanism and falls into the plate positioning mechanism, the plate positioning mechanism pushes the sheet-shaped board to the bottom of the plate grabbing mechanism for grabbing;

[0006] The discharging conveyor belt is provided with an intercepting device near the input end, the sheet-shaped board is blocked by the intercepting device and stacked at the input end of the discharging conveyor belt, the feeding conveyor belt is provided with a counting switch near the output end, a height detection device is arranged near the middle part of the counting switch, a height detection device is arranged at the middle part of the discharging conveyor belt, and the sheet-shaped board after turning over is placed on the top of the stacked sheet-shaped board by the plate grabbing mechanism.

[0007] In a preferred embodiment of the utility model, the rotating wheel flap mechanism includes rotating disc wheel, rotating disc wheel bearing is connected to the top of mounting frame, the mounting frame is fixedly installed on the top of support frame, the axle body of rotating disc wheel is fixedly installed with the output shaft of speed reducer motor, the speed reducer motor is fixedly installed on the top of mounting frame, rotating disc wheel periphery evenly is provided with a plurality of turnover structure, lifting conveyor belt conveys the sheet material into the turnover structure.

[0008] In a preferred embodiment of the utility model, the turnover structure includes two groups of turnover rods, two groups of the turnover rods are fixedly installed on the front and back of rotating disc wheel.

[0009] In a preferred embodiment of the utility model, the connecting plate positioning mechanism includes positioning plate, electric telescopic rod two, connecting frame and two slide rails, the connecting frame is fixedly installed with the mounting frame, two slide blocks are fixed on the left and right sides of the top of connecting frame, two slide rails are fixedly installed on the left and right sides of the bottom of positioning plate, the slide rail is slidably connected with two slide blocks on the same side, one side of connecting frame is hinged with the cylinder base of electric telescopic rod two, the other end of two slide rails is installed with the telescopic shaft end of electric telescopic rod two, the positioning plate is driven to reciprocate between rotating wheel flap mechanism and plate grabbing mechanism by electric telescopic rod two, and the sheet material is limited to the top of positioning plate.

[0010] In a preferred embodiment of the utility model, the width size of positioning plate is less than the distance between two turnover rods.

[0011] In a preferred embodiment of the utility model, the plate grabbing mechanism includes electric telescopic rod one, electric telescopic rod one is fixedly installed on the top of mounting seat along the vertical direction, the mounting seat is fixedly installed on the top of support frame, and the telescopic shaft end of electric telescopic rod one is provided with a suction disc.

[0012] In a preferred embodiment of the utility model, the height detection device is a position photoelectric sensor, and the position photoelectric sensor is fixedly installed on one side of the mounting frame.

[0013] In a preferred embodiment of the utility model, the feeding conveyor belt, the lifting conveyor belt, the discharging conveyor belt, the counting switch, the rotating wheel flap mechanism, the plate grabbing mechanism and the connecting plate positioning mechanism are electrically connected with industrial computer through electric wire.

[0014] The utility model has the advantages of:

[0015] The sheet-shaped plate material conveyed by the lifting conveying belt enters the rotating wheel plate turning mechanism one by one, is turned over by 180 degrees, falls into the plate positioning mechanism, the plate positioning mechanism sends the turned-over sheet-shaped plate material to the plate grabbing mechanism, the plate positioning mechanism is reset, the plate grabbing mechanism places the turned-over sheet-shaped plate material on the top of the stacked sheet-shaped plate material, the position photoelectric sensor detects the height of each group of stacked plate material, monitors the stacking height, whether the stacking number meets the standard, and the plate grabbing mechanism is used for number complement, so that the problem of incorrect stacking number is prevented, and the single plate material is reversely stacked, so that the waste plate caused by accidental scratch of the A surface of the plate material in the packaging and transportation process is avoided, the restocking rate is effectively reduced, and the enterprise operation cost is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is the overall structure schematic diagram of the utility model;

[0017] Figure 2 is the plane structure schematic diagram of the rotating wheel plate turning mechanism.

[0018] Figure 3 is the plane structure schematic diagram of the plate positioning mechanism.

[0019] The drawings are as follows: 1, feeding conveying belt;2, sheet-shaped plate material;3, lifting conveying belt;4, rotating wheel plate turning mechanism;41, turning structure;42, rotating disc wheel;43, speed reducer motor;44, mounting frame;5, plate grabbing mechanism;51, position photoelectric sensor;52, suction cup;53, mounting seat;54, electric telescopic rod one;6, plate positioning mechanism;61, positioning plate;62, sliding block;63, connecting frame;64, electric telescopic rod two;65, sliding rail;7, discharging conveying belt;8, support frame;9, counting switch;10, intercepting device. DETAILED DESCRIPTION

[0020] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the utility model will be briefly introduced in combination with the drawings and the description of the embodiments or the prior art, and obviously, the following description of the structure of the drawings is only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained without creative labor.In this, it is necessary to explain that the description of these embodiment modes is used to help understanding the utility model, but does not constitute the limitation to the utility model.

[0021] Embodiment:

[0022] As Figures 1-3As shown, this embodiment provides a counting flip-plate stacking mechanism, including a feeding conveyor belt 1, a lifting conveyor belt 3, and a discharging conveyor belt 7. The feeding conveyor belt 1, the lifting conveyor belt 3, and the discharging conveyor belt 7 are all fixedly installed on the top of the support frame 8. The lifting conveyor belt 3 is located above the discharging conveyor belt 7. The output end of the feeding conveyor belt 1 is located above the input end of the discharging conveyor belt 7 and is located between the lifting conveyor belt 3 and the discharging conveyor belt 7. The top surfaces of the feeding conveyor belt 1 and the lifting conveyor belt 3 convey sheet-shaped plates 2 one by one in the same direction. A rotating flip-plate mechanism 4 is provided at the output end of the lifting conveyor belt 3. A receiving plate positioning mechanism 6 is provided below the rotating flip-plate mechanism 4. A plate gripping mechanism 5 is provided near the output end of the discharging conveyor belt 7. The sheet-shaped plates 2 are flipped 180 degrees by the rotating flip-plate mechanism 4 and fall into the receiving plate positioning mechanism 6. The receiving plate positioning mechanism 6 pushes the sheet-shaped plates 2 to the bottom of the plate gripping mechanism 5 for gripping.

[0023] An intercepting device 10 is installed near the input end of the discharge conveyor belt 7. The sheet material 2 is blocked and stacked at the input end of the discharge conveyor belt 7 by the intercepting device 10. A counting switch 9 is installed near the output end of the feeding conveyor belt 1. A height detection device is installed in the middle of the discharge conveyor belt 7. The flipped sheet material 2 is placed on top of the stacked sheet material 2 by the plate gripping mechanism 5.

[0024] The height detection device is a position photoelectric sensor 51, which is fixedly installed on one side of the mounting bracket 44.

[0025] Specifically, such as Figure 1 As shown, sheet material 2 is fed into the feeding conveyor belt 1 and the lifting conveyor belt 3 by the feeding device. The sheet material 2 moves forward one by one along the conveying direction. The sheet material 2 on the feeding conveyor belt 1 falls to the input end of the discharge conveyor belt 7 at the output end and is intercepted by the interception device 10 and kept in place for stacking. At the same time, the counting switch 9 set on the feeding conveyor belt 1 records the number of boards that have passed, so as to realize the controllable and adjustable number of stacking layers of sheet material 2. When the stacking number reaches the design height, the interception device 10 is removed. The stacked sheet material 2 continues to move forward along the discharge conveyor belt 7, passes through the height detection device and is conveyed to the bottom of the board gripping mechanism 5.

[0026] On the other hand, the sheet-shaped plate material 2 conveyed by the lifting conveying belt 3 enters the rotating wheel plate turning mechanism 4 one by one, is turned by 180 degrees, and then falls into the plate receiving and positioning mechanism 6, the plate receiving and positioning mechanism 6 sends the turned sheet-shaped plate material 2 to the plate grabbing mechanism 5, the plate receiving and positioning mechanism 6 is reset, the plate grabbing mechanism 5 places the turned sheet-shaped plate material 2 on the top of the stacked sheet-shaped plate material 2, the height of each group of stacked plate materials is detected by the height detection device (position photoelectric sensor 51), the stacking height is monitored, whether the stacking number reaches the standard is monitored, the number is supplemented by the plate grabbing mechanism 5, so that the problem of customer complaints due to incorrect stacking number is prevented, in addition, the single plate material is reversely stacked, the A surface of the plate material is effectively prevented from being accidentally scratched during packaging and transportation, so that the replenishment rate is effectively reduced, and the operation cost of the enterprise is reduced.

[0027] In a preferred embodiment of the utility model, further, the rotating wheel plate turning mechanism 4 includes a rotating disc wheel 42, the rotating disc wheel 42 is bearing connected to the top of the mounting frame 44, the mounting frame 44 is fixedly installed on the top of the support frame 8, the shaft body of the rotating disc wheel 42 is fixedly installed with the output shaft of the speed reducer motor 43, the speed reducer motor 43 is fixedly installed on the top of the mounting frame 44, a plurality of turning structures 41 are uniformly arranged around the rotating disc wheel 42, and the sheet-shaped plate material 2 conveyed by the lifting conveying belt 3 enters the turning structure 41.

[0028] In a preferred embodiment of the utility model, further, the turning structure 41 includes two groups of turning rods, and the two groups of turning rods are fixedly installed on the front face and the back face of the rotating disc wheel 42.

[0029] Specifically, as shown in Figure 2 The speed reducer motor 43 drives the rotating disc wheel 42 and the turning structure 41 to rotate at the transmission speed of the sheet-shaped plate material 2, so that the sheet-shaped plate material 2 can be smoothly and stably placed between the two groups of turning rods and rotated, and then the sheet-shaped plate material 2 turned by 180 degrees is caught by the positioning plate 61 of the plate receiving and positioning mechanism 6.

[0030] In a preferred embodiment of the utility model, further, the plate receiving and positioning mechanism 6 includes a positioning plate 61, an electric telescopic rod two 64, a connecting frame 63 and two slide rails 65, the connecting frame 63 is fixedly installed with the mounting frame 44, two slide blocks 62 are fixed on the left and right sides of the top of the connecting frame 63, one end of the two slide rails 65 is fixedly installed on the left and right sides of the bottom of the positioning plate 61, the slide rail 65 is slidingly connected with the two slide blocks 62 on the same side, one side of the connecting frame 63 is hingedly connected with the cylinder base of the electric telescopic rod two 64, the other end of the two slide rails 65 is installed with the telescopic shaft end of the electric telescopic rod two 64, the positioning plate 61 is driven by the electric telescopic rod two 64 to reciprocate between the rotating wheel plate turning mechanism 4 and the plate grabbing mechanism 5, and the sheet-shaped plate material 2 is limited on the top of the positioning plate 61.

[0031] In a preferred embodiment of this utility model, the width of the positioning plate 61 is further smaller than the distance between the two sets of flipping rods.

[0032] Specific examples Figure 3 As shown, driven by the electric telescopic rod 64, the two slide rails 65 can slide along the sheet material conveying direction, thereby enabling the positioning plate 61 to convey the flipped sheet material 2 between the rotary flipping mechanism 4 and the plate gripping mechanism 5, thus facilitating the suction cup 52 of the plate gripping mechanism 5 to perform stable gripping action.

[0033] In a preferred embodiment of this utility model, the board gripping mechanism 5 further includes an electric telescopic rod 54, which is fixedly installed vertically on the top of the mounting base 53. The mounting base 53 is fixedly installed on the top of the support frame 8. A suction cup 52 is provided at the end of the telescopic shaft of the electric telescopic rod 54. The electric telescopic rod 54 drives the suction cup 52 to rise and fall vertically, and uses the negative pressure generated by the suction cup 52 to pick up the flipped sheet material 2, thereby carrying the flipped sheet material 2 down and placing it on top of the stacked sheet material 2 to complete the stacking and replenishment of the quantity of the sheet material before packaging.

[0034] In a preferred embodiment of this utility model, the feeding conveyor belt 1, the lifting conveyor belt 3, the discharging conveyor belt 7, the counting switch 9, the rotary flipping mechanism 4, the plate gripping mechanism 5, and the plate positioning mechanism 6 are all electrically connected to the industrial control computer via wires. Through the overall control of the industrial control computer, each action and data is monitored in an orderly manner, enabling the device to carry out production operations in an orderly manner.

[0035] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the scope of protection of this utility model.

Claims

1. A counting flap stacker mechanism comprising an infeed conveyor (1), a lifting conveyor (3) and an outfeed conveyor (7), characterized in that: The feeding conveyor belt (1), the lifting conveyor belt (3) and the discharging conveyor belt (7) are fixedly installed on the top of the support frame (8), the lifting conveyor belt (3) is arranged above the discharging conveyor belt (7), the output end of the feeding conveyor belt (1) is arranged above the input end of the discharging conveyor belt (7) and between the lifting conveyor belt (3) and the discharging conveyor belt (7), the top surfaces of the feeding conveyor belt (1) and the lifting conveyor belt (3) are arranged in the same direction and the sheet-shaped plates (2) are conveyed in pieces, the output end of the lifting conveyor belt (3) is provided with a rotating wheel plate turning mechanism (4), the rotating wheel plate turning mechanism (4) is provided below with a plate positioning mechanism (6), the discharging conveyor belt (7) is provided near the output end with a plate grabbing mechanism (5), the sheet-shaped plates (2) are turned by 180 degrees by the rotating wheel plate turning mechanism (4) and fall into the plate positioning mechanism (6), the plate positioning mechanism (6) pushes the sheet-shaped plates (2) to the bottom of the plate grabbing mechanism (5) for grabbing; The discharging conveyor belt (7) is provided near the input end with an intercepting device (10), the sheet-shaped plates (2) are stacked at the input end of the discharging conveyor belt (7) by the intercepting device (10), the feeding conveyor belt (1) is provided near the output end with a counting switch (9), the middle position of the discharging conveyor belt (7) is provided with a height detection device, and the sheet-shaped plates (2) after turning are placed on the top of the stacked sheet-shaped plates (2) by the plate grabbing mechanism (5).

2. A counting flap stacker mechanism according to claim 1, wherein The rotating wheel plate turning mechanism (4) comprises a rotating disc wheel (42), the rotating disc wheel (42) is bearing-connected to the top of a mounting frame (44), the mounting frame (44) is fixedly installed on the top of the support frame (8), the shaft body of the rotating disc wheel (42) is fixedly installed with the output shaft of a speed reducer motor (43), the speed reducer motor (43) is fixedly installed on the top of the mounting frame (44), and a plurality of turning structures (41) are uniformly arranged around the rotating disc wheel (42), the lifting conveyor belt (3) conveys the sheet-shaped plates (2) into the turning structures (41).

3. A counting flap stacker mechanism according to claim 2, wherein The turning structure (41) comprises two groups of turning rods, and the two groups of turning rods are fixedly installed on the front surface and the back surface of the rotating disc wheel (42) correspondingly.

4. A counting flap stacker mechanism according to claim 3, wherein The connecting plate positioning mechanism (6) comprises a positioning plate (61), an electric telescopic rod two (64), a connecting frame (63) and two slide rails (65), the connecting frame (63) is fixedly installed with the mounting frame (44), two slide blocks (62) are fixed at the top of the left and right sides of the connecting frame (63), one end of the two slide rails (65) is fixedly installed at the left and right sides of the bottom of the positioning plate (61), the slide rail (65) is slidably connected with the two slide blocks (62) on the same side, one side of the connecting frame (63) is hingedly connected with the cylinder base of the electric telescopic rod two (64), the other end of the two slide rails (65) is installed with the telescopic shaft end of the electric telescopic rod two (64), the positioning plate (61) is driven to reciprocate between the rotating wheel plate turning mechanism (4) and the plate grabbing mechanism (5) by the electric telescopic rod two (64), and the sheet-shaped plate (2) is limited to the top of the positioning plate (61).

5. A counting flap stacker mechanism according to claim 4, wherein The width of the positioning plate (61) is smaller than the distance between the two turning rods.

6. A counting flap stacker mechanism according to claim 3, wherein The plate grabbing mechanism (5) comprises an electric telescopic rod one (54), the electric telescopic rod one (54) is fixedly installed on the top of the mounting seat (53) along the vertical direction, the mounting seat (53) is fixedly installed on the top of the support frame (8), and the telescopic shaft end of the electric telescopic rod one (54) is provided with a suction disc (52).

7. A counting flap stacker mechanism according to claim 6, wherein The height detection device is a position photoelectric sensor (51), and the position photoelectric sensor (51) is fixedly installed on one side of the mounting frame (44).

8. The counting flap stacker mechanism of claim 1, wherein, The feeding conveying belt (1), the lifting conveying belt (3), the discharging conveying belt (7), the counting switch (9), the rotating wheel plate turning mechanism (4), the plate grabbing mechanism (5) and the connecting plate positioning mechanism (6) are electrically connected with the industrial computer through wires.

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