Aluminum frame blanking machine
By designing an aluminum frame blanking machine, which utilizes a partition structure and a robotic arm to lift the aluminum frame, the deformation and safety hazards during the handling of the aluminum frame are solved, thereby improving production efficiency and safety.
Patent Information
- Application Number
- CN202520280903.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2035-02-21
AI Technical Summary
Aluminum frames are prone to deformation during handling, which affects product quality and poses safety hazards, and manual operation costs are high.
Design an aluminum frame blanking machine that uses a partition structure and a robotic arm to lift and move the aluminum frame, thus preventing deformation of the middle part.
This solved the deformation problem during the handling of aluminum frames, reduced operational difficulty and safety risks, and improved production efficiency.
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Figure CN223606582U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to aluminum frame production technical field, concretely relates to aluminum frame blanking machine, and especially relates to aluminum frame blanking machine. BACKGROUND
[0002] Lithium battery is a kind of battery by lithium metal or lithium alloy as negative electrode material, using non-aqueous electrolyte solution, to avoid the possible phenomenon such as drum, explosion of battery in use process, related technology adopts long strip grid-shaped aluminum frame to package it.
[0003] In the related art, the blanking of the aluminum frame is manually performed, and the operator needs to place the spacer and carry the profile, and at the same time, the operator works at both ends of the product, and needs to lift and move the aluminum frame to change the bearing platform.
[0004] However, due to the overlong length of the aluminum frame, the middle part is prone to deformation during carrying, affecting the product quality, and in addition, the carrying is manually operated, which has safety hazards and high labor cost.
[0005] Therefore, how to avoid the deformation of the middle part caused by the carrying process is a technical problem to be solved in the field.
[0006] It should be noted that the above information disclosed in the background section of the present application is only used to understand the background technology of the present application, and therefore, the above description is not considered as the information of the prior art. CONTENT OF THE UTILITY MODEL
[0007] The present application provides at least one aluminum frame blanking machine to solve the technical problem of deformation of the middle part caused by the carrying process.
[0008] In a first aspect, the present application provides an aluminum frame blanking machine, comprising: a spacer conveyor adapted to convey a spacer structure; a roller conveyor arranged above the spacer conveyor; a three-axis truss hoisting a manipulator, the manipulator comprising a plurality of pairs of gripping devices; wherein the gripping devices are configured to grip and lift the spacer structure, and lift the aluminum frame on the roller conveyor through the spacer structure.
[0009] In an optional embodiment, the spacer structure comprises a metal rod and a rubber sleeve wrapped around the metal rod.
[0010] In an optional embodiment, the top surface of the metal rod is provided with a long concave surface; wherein the two end surfaces of the long concave surface are material extrusion surfaces.
[0011] In an alternative implementation, the metal rod is provided with a clamping block at both ends; and a recess is symmetrically formed on both sides of the clamping block; wherein the distance between the two clamping blocks is less than the width of the roller conveyor.
[0012] In an alternative implementation, each set of the clamping device comprises two vertical rods; a protrusion is fixed at the bottom of the vertical rod and faces the recess; wherein the two vertical rods are moved towards or away from each other by a double-headed cylinder.
[0013] In an alternative implementation, a pressing strip is rotatably connected to one side of the vertical rod above the protrusion; wherein the pressing strip comprises a horizontal strip and a vertical strip connected by an arc-shaped strip; the horizontal strip is rotatably connected to the side of the vertical rod; and the vertical strip is adapted to press against the top surface of the clamping block.
[0014] In a second aspect, the embodiment provides an aluminum frame blanking machine, comprising a baffle strip conveyor; the baffle strip conveyor is adapted to convey a baffle strip structure; a roller conveyor; the roller conveyor is arranged above the baffle strip conveyor; a finished product conveyor; the finished product conveyor is arranged on one side of the roller conveyor; a mechanical hand; the mechanical hand is arranged above the baffle strip conveyor, the roller conveyor and the finished product conveyor; wherein the mechanical hand comprises a plurality of sets of clamping devices; the clamping devices are configured to clamp and lift the baffle strip structure, and to hold the aluminum frame on the roller conveyor to the finished product conveyor through the baffle strip structure.
[0015] In an alternative implementation, the baffle strip structure comprises a metal rod and a rubber sleeve wrapped around the surface of the metal rod; the top surface of the metal rod is provided with a long concave surface; wherein the two end surfaces of the long concave surface are material extrusion surfaces.
[0016] In an alternative implementation, the metal rod is provided with a clamping block at both ends; and a recess is symmetrically formed on both sides of the clamping block; wherein the distance between the two clamping blocks is less than the width of the roller conveyor.
[0017] In an alternative implementation, each set of the clamping device comprises two vertical rods; a protrusion is fixed at the bottom of the vertical rod and faces the recess; wherein the two vertical rods are moved towards or away from each other by a double-headed cylinder.
[0018] The beneficial effects of the present application are that the aluminum frame blanking machine provided by the present application is provided with a baffle strip structure, which is evenly placed under the aluminum frame, and the mechanical hand is used to lift and move the baffle strip structure to realize the carrying effect of the aluminum frame, solve the problem of deformation of the aluminum frame during carrying, and effectively reduce the difficulty of aluminum frame blanking operation and the risk coefficient of aluminum frame blanking operation.
[0019] The other features and advantages of the present application will be described in the following description and become apparent from the description, or can be learned from practice of the present application. The objectives and other advantages of the present application can be achieved and obtained by means of the structures particularly pointed out in the description and the accompanying drawings.
[0020] In order to make the above objectives, features and advantages of the present application more apparent, a preferred embodiment is described herein, and the accompanying drawings are described in detail as follows. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the drawings needed in the specific embodiments or the prior art description will be briefly introduced as follows. Obviously, the drawings described below are some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0022] Figure 1 A perspective view of the aluminum frame blanking machine provided by the embodiment of the present disclosure is provided.
[0023] Figure 2 A perspective view of the partition strip structure provided by the embodiment of the present disclosure is provided.
[0024] Figure 3 A structural schematic diagram of the vertical rod and the clamping state of the clamping block provided by the embodiment of the present disclosure is provided.
[0025] Figure 4 A partial perspective view of the clamping device provided by the embodiment of the present disclosure is provided.
[0026] Figure 5 A perspective view of the pressing strip provided by the embodiment of the present disclosure is provided.
[0027] In the drawings:
[0028] 1, partition strip conveyor;
[0029] 2, roller conveyor;
[0030] 3, three-axis truss;
[0031] 4, mechanical hand;
[0032] 5, clamping device; 51, vertical rod; 52, protruding block; 53, pressing strip; 54, horizontal strip; 55, arc-shaped strip; 56, vertical strip;
[0033] 6, finished product conveyor;
[0034] 7, partition strip structure; 71, metal rod; 72, long concave surface; 73, material extrusion surface; 74, clamping block; 75, notch;
[0035] 8. Aluminum bezel. DETAILED DESCRIPTION
[0036] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the present application will be described clearly and completely below in conjunction with the drawings. Obviously, the described embodiments are some embodiments but not all embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort belong to the scope of the present application.
[0037] In this document, when a first component is referred to as being positioned on a second component, it can mean that the first component can be directly formed on the second component, or a third component can be interposed between the first component and the second component. In addition, in the drawings, the thickness of components can be exaggerated or reduced for effective description of the technical content.
[0038] In this document, example embodiments of the present disclosure will be described in greater detail with reference to the accompanying drawings. As used herein, expressions such as "at least one of," when preceded by terms such as "comprising," "including," "containing," "have," "have," or "including," modify the phrase after the comma, not the individual elements of a list. For example, the expression "at least one of a, b, and c" should be understood as including only a, only b, only c, both a and b, both a and c, both b and c, or all of a, b, and c.
[0039] The terminology used herein is for the purpose of describing particular example configurations only and is not intended to be limiting. As used herein, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms "comprises," "comprising," "includes," and "including" are inclusive and therefore specify the presence of stated features, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order in which they are discussed or illustrated, unless specifically identified as an order of performance. Additional or alternative steps can be employed.
[0040] As used herein, the phrases "in one embodiment", "according to one embodiment", "in some embodiments", and the like, generally mean the particular feature, structure, or characteristic following the phrase can be included in at least one embodiment of the present disclosure. Thus, features, structures, or characteristics can be included in more than one embodiment of the present disclosure, and the phrases "in one embodiment", "according to one embodiment", "in some embodiments", and the like, do not necessarily refer to the same embodiment. As used herein, the terms "for example", "e.g.", and the like, indicate that the particular feature, structure, or characteristic being described can be included in the present disclosure, but is not required for inclusion in the present disclosure. As used herein, the terms "example" and "exemplary" are used as examples, instances, or illustrations. Any implementation, aspect, or design described herein as an "example" or "exemplary" is not necessarily to be construed as preferred or advantageous over other implementations, aspects, or designs. Rather, the use of the terms "example", "exemplary", and the like, is intended to present concepts in a concrete manner.
[0041] In the related art, the blanking of the aluminum frame is manually performed, and the operator needs to place the spacer and carry the profile. At the same time, the operator works at both ends of the product, and needs to lift and move the aluminum frame to change the carrying platform.
[0042] However, due to the overlong length of the aluminum frame, the middle part is prone to deformation during carrying, affecting the product quality, and the carrying is manually operated, which has safety hazards and high labor cost.
[0043] Therefore, how to avoid the deformation of the middle part caused by the carrying process is a technical problem that needs to be solved in the field.
[0044] The above-mentioned defects are the results of the practical research of the utility model person, and therefore, the discovery process of the above-mentioned problems and the solutions proposed by the present disclosure for the above-mentioned problems should be the contributions of the utility model person to the present disclosure in the process of the present disclosure.
[0045] It should be noted that: similar reference numerals and letters represent similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
[0046] Some embodiments of the present disclosure will be described in detail below with reference to the accompanying drawings. In the case of no conflict, the embodiments described below and the features in the embodiments can be combined with each other.
[0047] As shown in Figures 1 to 5 Some embodiments provide an aluminum frame blanking machine, which comprises a spacer conveyor 1, a roller conveyor 2, a three-axis truss 3, and a mechanical hand 4 suspended by the three-axis truss 3. The spacer conveyor 1 is suitable for conveying a spacer structure 7; the roller conveyor 2 is arranged above the spacer conveyor 1; the three-axis truss 3 is used to suspend the mechanical hand 4.
[0048] Please refer to Figure 1 and combineFigure 3 The mechanical arm 4 comprises several pairs of clamping devices 5; each pair of clamping devices 5 is oppositely arranged, wherein the clamping devices 5 are configured to clamp to lift the batten structure 7 and to lift the aluminum frame 8 on the drum conveyor 2 through the batten structure 7, wherein the batten structure 7 functions as an intermediate carrier to transport the aluminum frame 8 from one platform to another.
[0049] Referring to Figure 2 and in combination Figure 3 , the following specifically describes the component structure of the batten structure 7, which comprises a metal rod 71 and a rubber sleeve covering the surface of the metal rod 71, and the rubber sleeve is used to directly abut the bottom surface of the aluminum frame 8. The top surface of the metal rod 71 is provided with a long concave surface 72, and the rubber sleeve covering the metal rod 71 also forms a concave surface, wherein the two end surfaces of the long concave surface 72 are material extrusion surfaces 73, the material extrusion surfaces 73 formed by the concave surface are used to lift the aluminum frame 8, and the concave surface and the material extrusion surfaces 73 have a gentle slope therebetween, which can prevent the aluminum frame 8 from moving, thereby enhancing the stability of the aluminum frame 8 during cup transportation and preventing the occurrence of tilting or slipping.
[0050] Referring to Figure 2 , the two ends of the metal rod 71 are provided with clamping blocks 74, and notches 75 are symmetrically formed on the two sides of the clamping blocks 74; wherein the distance between the two clamping blocks 74 is less than the width of the drum conveyor 2, that is, the clamping device 5 realizes the effect of lifting the metal rod 71 by clamping the two end clamping blocks 74 of the metal rod 71.
[0051] It should be additionally pointed out that the edges of the drum conveyor 2 on which the aluminum frame 8 is placed have a transverse spacing, and the batten conveyor 1 delivers the metal rod 71 to the spacing position, so that the clamping device 5 extends to the spacing below to lift the clamping blocks 74, and the metal rod 71 between the clamping blocks 74 can lift the aluminum frame 8.
[0052] Referring to Figure 3 and in combination Figure 4 , the following specifically describes the component structure of the clamping device 5, which comprises two vertical rods 51; the bottom of the vertical rod 51 is fixed with a protrusion 52 facing the notch 75; wherein the two vertical rods 51 are moved towards or away from each other by a double-headed cylinder, specifically, the cylinder is connected to the three-axis truss 3, the vertical rod 51 is connected to the double-headed cylinder in opposition, and the vertical rod 51 is slidingly connected to the three-axis truss 3, the double-headed cylinder can drive the two vertical rods 51 to change the distance, thereby allowing the two protrusions 52 to be inserted into the notches 75, at this time the three-axis truss 3 drives the clamping device 5 to rise and translate, thereby realizing the transportation effect of the metal rod 71.
[0053] Referring to Figure 4, in order to further enhance the clamping stability strength, the vertical rod 51 side above the protruding block 52 is also connected with the pressing strip 53; wherein the pressing strip 53 includes the horizontal strip 54 and the vertical strip 56 connected by the arc-shaped strip 55; the horizontal strip 54 is rotatably connected on the side of the vertical rod 51, specifically, the horizontal strip 54 rotatably connected hole is provided with a reset spring structure, the reset spring structure can make the angle changing pressing strip 53 press the clamping block 74; the vertical strip 56 is suitable for pressing the top surface of the clamping block 74.
[0054] Some embodiments provide an aluminum frame blanking machine, comprising a spacer strip conveyor 1; the spacer strip conveyor 1 is suitable for conveying a spacer strip structure 7; a roller conveyor 2; arranged above the spacer strip conveyor 1; a finished product conveyor 6, arranged on one side of the roller conveyor 2; the finished product conveyor 6 is used to transport finished aluminum frame 8 to the next operation station position; a manipulator 4, the manipulator 4 is arranged above the spacer strip conveyor 1, the roller conveyor 2 and the finished product conveyor 6.
[0055] It needs to be additionally supplemented that the manipulator 4 includes a plurality of sets of clamping devices 5; the clamping device 5 is configured to clamp and lift the spacer strip structure 7, and lift the aluminum frame 8 on the roller conveyor 2 to the finished product conveyor 6 through the spacer strip structure 7.
[0056] Please continue to refer to Figure 2 , the spacer strip structure 7 includes a metal rod 71 and a rubber sleeve wrapped on the surface of the metal rod 71; the top surface of the metal rod 71 is provided with a long concave surface 72; wherein the two end surfaces of the long concave surface 72 are material extrusion surfaces 73.
[0057] Please continue to refer to Figure 2 and in combination with Figure 4 , the two ends of the metal rod 71 are provided with clamping blocks 74; and the two sides of the clamping block 74 are symmetrically provided with notches 75; wherein the distance between the two clamping blocks 74 is less than the width of the roller conveyor 2.
[0058] Please refer to Figure 3 and in combination with Figure 4 , each set of clamping devices 5 includes two vertical rods 51; the bottom of the vertical rod 51 is fixed with a protruding block 52 facing the notch 75; wherein the two vertical rods 51 move towards or away from each other through a double-headed cylinder.
[0059] In summary, when the aluminum frame 8 is moved to the designated position by the roller conveyor 2, the plurality of spacer structures 7 are conveyed to the positions below the designated position of the roller conveyor 2 by the spacer conveyor 1, and when the spacer structures 7 are lifted by the manipulator 4, the spacer structures 7 support the bottom surface of the aluminum frame 8 at equal intervals until the aluminum frame 8 is lifted and transported to the finished product conveyor 6; by arranging the spacer structures 7, the spacer structures 7 are arranged to support the aluminum frame 8 at equal intervals, and the manipulator 4 lifts and moves the spacer structures 7 to achieve the effect of transporting the aluminum frame 8, thereby solving the problem of deformation of the aluminum frame during transportation, effectively reducing the difficulty of the aluminum frame 8 unloading operation, and reducing the risk coefficient of the aluminum frame 8 unloading operation; by arranging the metal rod 71 with the long concave surface 72, the aluminum frame 8 is not easy to move when being lifted, thereby enhancing the stability of the manipulator 4 in transporting the aluminum frame 8.
[0060] In the description of the embodiments of the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting" should be understood in a broad sense, for example, can be fixedly connected, can be detachably connected, or integrally connected; can be mechanically connected, can be electrically connected; can be directly connected, can be indirectly connected through an intermediate medium, or can be connected inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0061] In the description of the present application, it should be explained that the directions or position relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like are based on the directions or position relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, terms such as "first", "second" and other numerical terms are used in this document, unless otherwise explicitly indicated in this document. Therefore, the first element, component, region, layer or section discussed above can be referred to as the second element, component, region, layer or section without departing from the teachings of the example embodiments.
[0062] Based on the above ideal embodiments according to the present application, through the above description, relevant personnel can make various changes and modifications without deviating from the technical concept of the present application. The technical scope of the present application is not limited to the contents in the specification, and the technical scope must be determined according to the scope of the claims.
Claims
1. An aluminum frame blanking machine characterized by, The application relates to an aluminum frame cutting machine. The application comprises: a batten conveyor (1) adapted to convey a batten structure (7); a roller conveyor (2) arranged above the batten conveyor (1); a three-axis gantry (3) hoisting a manipulator (4) comprising a plurality of pairs of clamping devices (5); wherein the clamping devices (5) are configured to clamp and lift the batten structure (7) and support an aluminum frame (8) on the roller conveyor (2) through the batten structure (7).
2. The aluminum frame cutting machine of claim 1, wherein the batten structure (7) comprises a metal rod (71) and a rubber sleeve wrapped on the surface of the metal rod (71).
3. The aluminum frame cutting machine of claim 2, wherein a top surface of the metal rod (71) is provided with a long concave surface (72); wherein two end surfaces of the long concave surface (72) are material extrusion surfaces (73).
4. The aluminum frame cutting machine of claim 3, wherein two ends of the metal rod (71) are provided with clamping blocks (74); and two sides of the clamping blocks (74) are symmetrically provided with notches (75); wherein a distance between the two clamping blocks (74) is less than a width of the roller conveyor (2).
5. The aluminum frame cutting machine of claim 3, wherein each group of the clamping devices (5) comprises two vertical rods (51); a bottom of the vertical rod (51) is fixed with a protrusion (52) facing the notch (75); wherein the two vertical rods (51) are moved towards or away from each other through a double-head air cylinder.
6. The aluminum frame cutting machine of claim 5, wherein a side surface of the vertical rod (51) above the protrusion (52) is further rotationally connected with a pressing strip (53); wherein the pressing strip (53) comprises a horizontal strip (54) and a vertical strip (56) connected through an arc-shaped strip (55); the horizontal strip (54) is rotationally connected to the side surface of the vertical rod (51); 7. An aluminum bezel blanking machine characterized by, the vertical strip (56) is adapted to press against a top surface of the clamping block (74). The application relates to an aluminum frame cutting machine. The application comprises: a batten conveyor (1) adapted to convey a batten structure (7); a roller conveyor (2) arranged above the batten conveyor (1); a finished product conveyor (6) arranged on one side of the roller conveyor (2); a manipulator (4) arranged above the batten conveyor (1), the roller conveyor (2) and the finished product conveyor (6); wherein the manipulator (4) comprises a plurality of groups of clamping devices (5); the clamping devices (5) are configured to clamp and lift the batten structure (7) and support an aluminum frame (8) on the roller conveyor (2) through the batten structure (7) to the finished product conveyor (6).
8. The aluminum frame cutting machine of claim 7, wherein the batten structure (7) comprises a metal rod (71) and a rubber sleeve wrapped on the surface of the metal rod (71); a top surface of the metal rod (71) is provided with a long concave surface (72); wherein two end surfaces of the long concave surface (72) are material extrusion surfaces (73).
9. The aluminum frame cutting machine of claim 8, wherein two ends of the metal rod (71) are provided with clamping blocks (74); and The two sides of the clamping block (74) are symmetrically provided with notches (75); wherein The distance between the two clamping blocks (74) is less than the width of the roller conveyor (2).
10. The aluminum frame blanking machine of claim 9, wherein, Each group of the clamping device (5) comprises two vertical rods (51); The bottom of the vertical rod (51) is fixed with a protrusion (52) towards the notch (75); wherein The two vertical rods (51) move towards or away from each other through a double-headed air cylinder.