Copper wire disc stacking clamp
By designing a copper wire reel stacking fixture, and utilizing camera positioning and cylinder-controlled movable pins, combined with guide rods and limit rings, the problems of insufficient stability and compatibility of traditional copper wire reel fixtures are solved, achieving precise positioning and protection of robotic equipment.
Patent Information
- Application Number
- CN202423230535.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Traditional copper wire spool clamps are not very stable and have low compatibility during operation. They cannot achieve accurate positioning and clamping when the material is in different positions, which can easily cause malfunctions and damage the robot.
A copper wire spool stacking fixture was designed, comprising a mounting plate, a mounting base plate, a clamping base plate, a guide rod, a cylinder, and a movable locking pin. The fixture uses a camera for positioning and a cylinder to control the up-and-down movement of the movable locking pin. Combined with the guide rod and a limit ring, the fixture improves stability and compatibility, achieving precise positioning and clamping.
The stability and compatibility of the copper wire reel clamp have been improved, enabling precise clamping and placement of copper wire reels of different specifications, protecting the robot equipment and preventing malfunctions and damage.
Smart Images

Figure CN223606633U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a copper wire disc stacking clamp and belongs to the related technical field of stacking. BACKGROUND
[0002] The copper wire disc stacking clamp is controlled by a robot to clamp and place copper wire discs in X / Y / Z multiple spatial coordinate systems, the traditional copper wire disc clamp has low stability, small compatibility and high requirements for the working environment in the operation process, cannot realize accurate positioning, clamping and stacking under the condition that the incoming material positions are different, is prone to cause fault alarms and can inevitably cause damage to the robot in serious cases.
[0003] Therefore, the inventor proposes the present application to solve the above problems. CONTENT OF THE UTILITY MODEL
[0004] The utility model aims at providing a copper wire disc stacking clamp to solve the problems of the copper wire disc clamp in the operation process, such as low stability, small compatibility, and the inability to realize accurate positioning, clamping and stacking under the condition that the incoming material positions are different.
[0005] In order to solve the above technical problems, the technical scheme of the utility model is as follows:
[0006] The utility model provides a copper wire disc stacking clamp, characterized by comprising installation plate, installation bottom plate and compression bottom plate which are arranged in sequence from top to bottom, the installation plate, the installation bottom plate and the compression bottom plate are parallel to the horizontal plane, the top surface of the installation plate is provided with a connecting flange for connecting the robot, the installation plate is provided with a camera and a controller through a support, the installation plate and the installation bottom plate are connected through a plurality of vertically arranged guide rods A, each guide rod A is sleeved with a guide sleeve A, each guide sleeve A is fixedly connected with the installation bottom plate, the lower end of each guide rod A is provided with a limiting piece, the installation bottom plate and the compression bottom plate are connected through a plurality of vertically arranged guide rods B, each guide rod B is sleeved with a guide sleeve B, each guide sleeve B is fixedly connected with the installation bottom plate, a gas cylinder A is fixedly installed on the installation bottom plate, the piston rod of the gas cylinder A is connected with a movable cotter through a connecting assembly, the movable cotter is perpendicular to the horizontal plane, the movable cotter is sleeved with a positioning pipe, the positioning pipe is perpendicular to the horizontal plane, the upper end of the positioning pipe is fixedly connected with the installation bottom plate, the lower end of the positioning pipe penetrates through the compression bottom plate and extends downward, the movable cotter moves up and down in the positioning pipe under the action of the gas cylinder A, a gas cylinder B is arranged on the installation bottom plate, the piston rod of the gas cylinder B is connected with the compression bottom plate, and the gas cylinder A and the gas cylinder B are electrically connected with the controller.
[0007] Preferably, the middle section of the positioning pipe matches the copper wire disc with a specification of eight inches, the lower section of the positioning pipe matches the copper wire disc with a specification of five inches, the middle section of the movable bayonet matches the middle section of the positioning pipe, the lower section of the movable bayonet matches the lower section of the positioning pipe, and the two poles of the movable bayonet are matched with the copper wire disc with a specification of eight inches and the copper wire disc with a specification of five inches respectively.
[0008] Preferably, the upper part of each guide rod A is provided with a limiting ring, and each limiting ring is below the mounting plate.
[0009] Preferably, the lower part of the mounting base plate is provided with a guide rod C through a support, a sliding block is sleeved on the guide rod C, and the connecting assembly is fixedly connected with the sliding block.
[0010] Preferably, one side of the mounting base plate is provided with a material detection sensor for detecting whether the movable bayonet grasps the copper wire disc.
[0011] Preferably, the top surface of the mounting base plate is connected with a lifting sensor through a sensor support, and the bottom surface of the mounting plate is provided with an induction sheet which is perpendicular to the bottom surface of the mounting plate, and the lifting sensor is used for detecting the position of the induction sheet.
[0012] Preferably, the bottom surface of the pressing base plate is provided with a buffer block.
[0013] Preferably, one side of the mounting plate is provided with a junction box mounting plate.
[0014] Compared with the prior art, the utility model has the beneficial effects as follows:
[0015] 1、 the utility model discloses a controller controls the movement of cylinder A, and the piston rod of cylinder A is stretched out, and the movable bayonet is driven by cylinder A 10 and moves downward to clamp the copper wire disc, and the controller controls the movement of cylinder B, and the piston rod of cylinder B is stretched out, and the pressing base plate moves downward to clamp the copper wire disc, and the robot controls the copper wire disc stacking clamp of the utility model to move to the copper wire disc stacking position of the conveying line, and the controller controls the movement of cylinder B, and the piston rod of cylinder B is retracted, and the pressing base plate moves upward to release the copper wire disc, and the controller controls the movement of cylinder A, and the piston rod of cylinder A is retracted, and the movable bayonet moves upward to release the copper wire disc, and the stacking of the copper wire disc is completed. Its position is accurately positioned to the copper wire disc through the camera, so that the effective clamping and placing of the copper wire disc are realized, the mounting base plate and the pressing base plate move along the guide rod, the movable bayonet moves along the positioning pipe, the limiting ring limits the highest position of the movement of the mounting base plate, the impact force in the clamping and placing process of the copper wire disc is effectively buffered, and the stability of the clamp and the protection of the robot are effectively improved.
[0016] 2, the utility model discloses movable card lock and the positioning pipe can match with the copper wire disc of five inches and the copper wire disc of eight inches, can realize the stacking of the copper wire disc of five inches and the copper wire disc of eight inches, effectively promotes the compatibility of clamp. BRIEF DESCRIPTION OF DRAWINGS
[0017] Fig. 1 It is the left axonometric drawing of the utility model.
[0018] Fig. 2 It is the right axonometric drawing of the utility model.
[0019] Fig. 3 It is the front view of the utility model.
[0020] Fig. 4 It is the sectional view of the utility model.
[0021] Signs: mounting plate 1, mounting bottom plate 2, compression bottom plate 3, flange plate 4, camera 5, guide rod A 6, guide sleeve A 7, guide rod B 8, guide sleeve B 9, air cylinder A 10, air cylinder B 11, controller 12, positioning pipe 13, movable card lock 14, limiting piece 15, limiting ring 16, guide rod C 17, material sensor 18, lifting sensor 19, junction box mounting plate 20, photosensitive sheet 21, connecting assembly 22. DETAILED DESCRIPTION
[0022] The utility model will be explained in detail in combination with the embodiment. It is to be noted that the embodiment in the utility model and the features in the embodiment can be combined mutually in the case of no conflict.
[0023] Please refer to Figs. 1 to 4The utility model provides a kind of copper wire disc stacking clamp, including sequentially arranged installation plate 1, installation base plate 2, compression base plate 3 from top to bottom, installation plate 1, installation base plate 2 and compression base plate 3 are parallel with horizontal plane, the top surface of installation plate 1 is provided with the flange plate 4 for connecting robot, different robots can be adapted to different flange plate 4, installation plate 1 is provided with camera 5 and controller 12 by support, camera 5 shoots the position photo of copper wire disc and sends to robot, robot moves the copper wire disc clamp of the utility model to the position of copper wire disc according to the position of copper wire disc, can automatically capture the position of copper wire disc, accurate clamping copper wire disc, installation plate 1 is connected with installation base plate 2 by multiple vertical arrangement guide rod A6, each guide rod A6 is equipped with guide sleeve A7, each guide sleeve A7 is fixedly connected with installation base plate 2, multiple guide rod A6 is oriented for the up-down movement of installation base plate 2, effectively improve its stability, the lower end of each guide rod A6 is provided with limiting part 15, to prevent corresponding guide rod A6 from sliding out, prevent the drop of installation base plate 2, installation base plate 2 is connected with compression base plate 3 by multiple vertical arrangement guide rod B8, each guide rod B8 is equipped with guide sleeve B9, each guide sleeve B9 is fixedly connected with installation base plate 2, multiple guide rod B9 is oriented for the up-down movement of compression base plate 3, effectively improve its stability, air cylinder A10 is fixedly installed on installation base plate 2, the piston rod of air cylinder A10 is connected with movable cotter pin 14 by connecting assembly 22, movable cotter pin 14 is perpendicular to horizontal plane, movable cotter pin 14 is equipped with positioning tube 13, positioning tube 13 is perpendicular to horizontal plane, the upper end of positioning tube 13 is fixedly connected with installation base plate 2, the lower end of positioning tube 13 penetrates through compression base plate 3 and extends downward, movable cotter pin 14 is moved up and down in positioning tube 13 under the action of air cylinder A10, positioning tube 13 is positioned for the up-down movement of movable cotter pin 14, positioning tube 13 buffers the impact force of movable cotter pin 14 to grab or place copper wire disc, effectively protects robot, air cylinder B11 is provided on installation base plate 2, the piston rod of air cylinder B11 is connected with compression base plate 3, air cylinder A10 and air cylinder B11 are electrically connected with controller 12, controller 12 controls the movement of air cylinder A10, the movement of air cylinder A10 drives the movement of movable cotter pin 14 to realize the clamping and placing of copper wire disc, controller 12 controls the movement of air cylinder B11, the movement of air cylinder B11 drives the movement of compression base plate 3 to clamp copper wire disc tightly;
[0024] Preferably, the middle section of the positioning tube 13 matches the copper wire disc with a specification of eight inches, the lower section of the positioning tube 13 matches the copper wire disc with a specification of five inches, the middle section of the movable cotter pin 14 matches the middle section of the positioning tube 13, the lower section of the movable cotter pin 14 matches the lower section of the positioning tube 13, the two poles of the movable cotter pin 14 are respectively matched with the copper wire disc with a specification of eight inches and the copper wire disc with a specification of five inches, the movable cotter pin 14 can clamp the copper wire disc with a specification of five inches or the copper wire disc with a specification of eight inches, effectively improving the compatibility.
[0025] Preferably, the upper part of each guide rod A6 is provided with a limiting ring 16, each limiting ring 16 is below the mounting plate 1, limiting the movement of the mounting bottom plate 2, further improving stability.
[0026] Preferably, the lower part of the mounting bottom plate 2 is provided with a guide rod C17 through a support, a sliding block is sleeved on the guide rod C17, the connecting assembly 22 is fixedly connected with the sliding block, the guide rod C17 and the sliding block cooperate to provide a guide function for the movable pin 14, effectively improving stability.
[0027] Preferably, one side of the mounting bottom plate 2 is provided with a material detection sensor 18, which is used to detect whether the movable pin 14 grasps the copper wire disc, the material detection sensor 14 is electrically connected with the controller 12, and the material detection sensor 18 sends the detected information to the controller 12, and the controller 12 controls the movement of the air cylinder A10 and the air cylinder B11 according to the information.
[0028] Preferably, the top surface of the mounting bottom plate 2 is connected with a lifting sensor 19 through a sensor support, and the bottom surface of the mounting plate 1 is provided with a sensing sheet 21 which is perpendicular to the bottom surface of the mounting plate 1, the lifting sensor 19 is used to detect the position of the sensing sheet 21, the lifting sensor 19 is electrically connected with the controller 12, and the lifting sensor 19 sends the detected information to the controller 12, and the controller 12 sends the information to the robot, and the robot controls the movement of the mounting bottom plate 2 according to the information, effectively improving stability.
[0029] Preferably, the bottom surface of the pressing bottom plate 2 is provided with a buffer block to protect the grasped copper wire disc.
[0030] One side of the mounting plate 1 is provided with a junction box mounting plate 20 for mounting a junction box.
[0031] The camera 5 sends the photographed position photo of the copper wire disc to the robot, the robot receives the photo and controls the copper wire disc stacking clamp of the utility model to move to the position where the copper wire disc is located, the controller 12 controls the movement of the cylinder A10, the piston rod of the cylinder A10 is stretched out, the movable pin 14 is moved downward under the drive of the cylinder A10 to clamp the copper wire disc, the controller 12 controls the movement of the cylinder B11, the piston rod of the cylinder B11 is stretched out, the pressing bottom plate 3 is moved downward to clamp the copper wire disc, the material sensor 18 detects whether the movable pin 14 has successfully clamped the copper wire disc or not and transmits the information to the robot, if the copper wire disc is not successfully clamped, the controller 12 controls the camera 5 to re-photograph the position photo of the copper wire disc and send to the robot, the controller 12 controls the movement of the cylinder A10, the piston rod of the cylinder A10 is retracted, the movable pin 14 is moved upward under the drive of the cylinder A10, the controller 12 controls the movement of the cylinder B11, the piston rod of the cylinder B11 is retracted, the pressing bottom plate 3 is moved upward, the robot controls the copper wire disc stacking clamp of the utility model to move to the position where the copper wire disc is located, and a new copper wire disc clamping operation is carried out, if the copper wire disc is successfully clamped, the robot controls the copper wire disc stacking clamp of the utility model to move to the copper wire disc stacking position of the conveying line, the controller 12 controls the movement of the cylinder B11, the piston rod of the cylinder B11 is retracted, the pressing bottom plate 3 is moved upward to release the copper wire disc, the controller 12 controls the movement of the cylinder A10, the piston rod of the cylinder A10 is retracted, the movable pin 14 is moved upward to release the copper wire disc, the stacking of the copper wire disc is completed, the robot controls the copper wire disc stacking clamp of the utility model to carry out the stacking of the copper wire disc in the next cycle according to the position information of the copper wire disc photographed by the camera.
[0032] The above is a further detailed description of the utility model in combination with specific preferred embodiments, and the specific implementation of the utility model cannot be limited to these descriptions. For ordinary skilled persons in the technical field to which the utility model belongs, without departing from the concept of the utility model, a number of simple deductions and replacements can be made, and all of them should be regarded as falling within the protection scope of the utility model.
Claims
1. A copper spool palletizing clamp characterized by, The installation plate, the installation bottom plate and the pressing bottom plate are parallel to the horizontal plane, the top surface of the installation plate is provided with a connecting flange for connecting a robot, the installation plate is provided with a camera and a controller through a support, the installation plate is connected with the installation bottom plate through a plurality of vertically arranged guide rods A, each guide rod A is sleeved with a guide sleeve A, each guide sleeve A is fixedly connected with the installation bottom plate, the lower end of each guide rod A is provided with a limiting piece, the installation bottom plate is connected with the pressing bottom plate through a plurality of vertically arranged guide rods B, each guide rod B is sleeved with a guide sleeve B, each guide sleeve B is fixedly connected with the installation bottom plate, the installation bottom plate is fixedly provided with a cylinder A, the piston rod of the cylinder A is connected with a movable pin through a connecting assembly, the movable pin is perpendicular to the horizontal plane, the movable pin is sleeved with a positioning tube, the positioning tube is perpendicular to the horizontal plane, the upper end of the positioning tube is fixedly connected with the installation bottom plate, the lower end of the positioning tube penetrates through the pressing bottom plate and extends downward, the movable pin moves up and down in the positioning tube under the action of the cylinder A, the installation bottom plate is provided with a cylinder B, the piston rod of the cylinder B is connected with the pressing bottom plate, and the cylinder A and the cylinder B are electrically connected with the controller.
2. The copper wire spool palletizing clamp of claim 1, wherein, The middle section of the positioning tube matches the copper wire disc with a specification of eight inches, the lower section of the positioning tube matches the copper wire disc with a specification of five inches, the middle section of the movable pin matches the middle section of the positioning tube, the lower section of the movable pin matches the lower section of the positioning tube, and the two pole clamps of the movable pin match the copper wire disc with a specification of eight inches and the copper wire disc with a specification of five inches respectively.
3. The copper wire spool palletizing clamp of claim 2, wherein, The upper part of each guide rod A is provided with a limiting ring, and each limiting ring is below the installation plate.
4. The copper wire spool palletizing clamp of claim 3, wherein, A guide rod C is arranged below the installation bottom plate through a support, a sliding block is sleeved on the guide rod C, and the connecting assembly is fixedly connected with the sliding block.
5. The copper spool palletizing clamp of claim 4, wherein, A material detection sensor is arranged on one side of the installation bottom plate, and the material detection sensor is used for detecting whether the movable pin grasps the copper wire disc.
6. The copper spool palletizing clamp of claim 5, wherein, A lifting sensor is connected to the top surface of the installation bottom plate through a sensor support, and an inductive sheet is arranged on the bottom surface of the installation plate and perpendicular to the bottom surface of the installation plate, and the lifting sensor is used for detecting the position of the inductive sheet.
7. The copper spool palletizing clamp of claim 6, wherein, A buffer block is arranged on the bottom surface of the pressing bottom plate.
8. The copper spool palletizing clamp of claim 7, wherein, A junction box mounting plate is arranged on one side of the installation plate.