Winding device with cored wire surface cleaning structure
By introducing a cleaning mechanism and a wire laying mechanism into the winding device, and using gear transmission and a cleaning sponge brush to perform rotary cleaning of the cored wire, the problem of uneven cleaning in existing devices is solved, achieving better cleaning results and protection of the cored wire.
Patent Information
- Application Number
- CN202520001033.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2035-01-02
AI Technical Summary
In existing winding devices, the contact between the brush sleeve on the surface of the cleaning roller and the cored wire is uneven, resulting in poor cleaning effect.
A winding device with a cleaning mechanism was designed, including a gear system driven by a first motor, a cleaning sponge, and a brush. The cleaning sponge and brush are driven by gear transmission to perform a rotary cleaning of the cored wire. At the same time, the wire winding mechanism and guide groove are used to ensure uniform winding and protection of the cored wire.
It achieves uniform cleaning of the cored wire surface, improves the cleaning effect, and avoids wear and tear on the cored wire during the winding process.
Smart Images

Figure CN223606817U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of winding equipment, specifically to a winding device with cored wire surface cleaning structure. BACKGROUND
[0002] Cored wire is made of alloy powder wrapped by steel belt. Unlike cored wire used in the textile industry, it can be divided into: silicon calcium cored wire, magnesium-containing cored wire, silicon manganese calcium wire, silicon calcium barium wire, barium aluminum wire, calcium iron wire, aluminum calcium wire, pure calcium wire, etc. according to the different alloy powders. During the production and processing of cored wire, it needs to be cooled and cooled. After water cooling, the cored wire needs to be wound, so the surface of the cored wire needs to be cleaned during winding.
[0003] The patent (CN219425256U) discloses a winding device with cleaning function, which comprises a winding device main body, a cleaning roller is arranged at the front end of the winding device main body, a bearing is connected to the end of the cleaning roller, a fixed frame is connected to the top of the two sides of the winding device main body, a guide sliding groove is formed in the inner side wall of the fixed frame corresponding to the cleaning roller, the bearing is located in the guide sliding groove and is connected by sliding, and a spring is connected between the outer side wall of the bearing and the end inner wall of the guide sliding groove; the copper belt passes through the cleaning roller and is wound by the winding device main body, the two cleaning rollers are parallel and close to each other to clamp the copper belt, the copper belt is cleaned by the cleaning roller during winding, the cleaning roller can rotate through the bearing, so that it will not produce large resistance with the copper belt and affect its winding, the cleaning roller can adjust the gap through the guide sliding groove, so that it is suitable for cleaning copper belts of different thicknesses, and the spring pushes the cleaning roller to be closer to the copper belt, so that the cleaning is more thorough.
[0004] The winding device with cleaning function in the above-mentioned patent only relies on the brush sleeve on the surface of the cleaning roller for rolling contact cleaning, the contact between the cleaning part and the cored wire is not uniform, and the cleaning effect on the cored wire is not good. SUMMARY
[0005] The utility model aims at providing a winding device with cored wire surface cleaning structure to solve the problems in the above background technology.
[0006] In order to solve the above technical problems, the utility model provides technical scheme as follows: A winding device with core-spun yarn surface cleaning structure, including winding mechanism, wire arranging mechanism and cleaning mechanism, the wire arranging mechanism is located between winding mechanism and cleaning mechanism, the cleaning mechanism includes first motor and vertical installation plate, the installation plate surface is equipped with the first gear of rotation connection, the first motor output shaft outer wall is equipped with the second gear of meshing with first gear, the first gear surface center is equipped with through -hole, first gear outer wall one side close to wire arranging mechanism is equipped with cleaning sponge, first gear outer wall other side is equipped with cleaning brush, the installation plate surface is equipped with the through slot of matching with cleaning brush.
[0007] Further, the installation plate surface is provided with an annular sliding groove, and the first gear surface is provided with a plurality of sliding blocks matched with the annular sliding groove.
[0008] Further, the winding mechanism comprises a winding frame and an air expansion shaft, one end of the air expansion shaft is rotatably connected with the winding frame, one side of the outer wall of the winding frame is provided with a second motor, and the output shaft of the second motor is fixedly connected with one end of the air expansion shaft.
[0009] Further, the wire arranging mechanism comprises a support frame and a ball screw, the two ends of the ball screw are rotatably connected with the support frame respectively, a screw nut is movably matched and sleeved on the outer wall of the ball screw, a guide frame is arranged on the top of the screw nut, one side of the outer wall of the support frame is provided with a third motor, and the output shaft of the third motor is fixedly connected with one end of the ball screw.
[0010] Further, the support frame is horizontally provided with a guide rod below the ball screw, the guide rod is slidably sleeved with a guide sleeve, the screw nut is fixedly connected with the guide sleeve, and the guide rod and the ball screw are parallel to each other.
[0011] Further, the guide frame surface is provided with a guide groove, and the guide frame inner wall is provided with a sponge sleeve.
[0012] Compared with the prior art, the utility model achieves the beneficial effects that:
[0013] 1.The utility model discloses a winding mechanism, wire arrangement mechanism, cleaning mechanism, first gear, second gear, cleaning sponge, cleaning brush are provided with, and the core wire is directly pulled through the mounting panel and first gear, and the cleaning sponge and cleaning brush are located the outer wall of the core wire, when the cleaning mechanism works, the first motor is started, and the first motor drives the second gear to rotate, and the second gear is engaged with the first gear transmission, drives the first gear to rotate, and the cleaning sponge and cleaning brush rotate with the first gear, and the cleaning brush is located on the side of the cleaning mechanism far from the winding mechanism and rotates the cleaning treatment to the core wire, and the cleaning sponge is located on the side of the cleaning mechanism close to the winding mechanism and rotates the cleaning treatment to the core wire, during the winding process of the core wire, the cleaning brush and the cleaning sponge are contacted and rubbed to clean the core wire, and the surface of the core wire is rotated and cleaned, and the cleaning treatment effect on the surface of the core wire can be effectively improved.
[0014] 2.The utility model discloses a third motor drives the ball screw to rotate, and the ball screw drives the screw nut to move horizontally, and the screw nut drives the guide frame to move horizontally, and the core wire passes through the guide frame during the winding process, and the guide frame drives the core wire to move horizontally reciprocatingly during the winding process, guarantees that the core wire is uniformly wound on the winding sleeve on the winding mechanism;The guide groove is used for the core wire to pass through, and the sponge cover is used for the protection and cleaning treatment to the core wire in the inner wall of the guide groove, and the wear of the core wire during the horizontal reciprocating movement of the guide frame can be effectively avoided. DRAWINGS
[0015] The drawings are used to provide further understanding of the utility model and constitute part of the specification, are used to explain the utility model with the embodiment of the utility model, and do not constitute the limitation to the utility model.In the drawings,
[0016] Figure 1 It is the structure schematic diagram of the utility model whole;
[0017] Figure 2 It is the structure schematic diagram of the utility model whole another angle;
[0018] Figure 3 It is the structure schematic diagram of the cleaning mechanism of the utility model;
[0019] Figure 4 It is the structure schematic diagram of the wire arrangement mechanism of the utility model;
[0020] In the figure: 1, winding mechanism; 101, winding frame; 102, gas inflation shaft; 2, wire arranging mechanism; 201, support frame; 202, ball screw; 203, screw nut; 204, guide frame; 205, guide rod; 206, guide sleeve; 207, guide groove; 208, sponge sleeve; 3, cleaning mechanism; 301, first motor; 302, mounting plate; 303, first gear; 304, second gear; 305, cleaning sponge; 306, cleaning brush; 307, through slot. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0022] Please refer to Figures 1-4 The utility model provides technical scheme: a winding device with core-spun yarn surface cleaning structure, including winding mechanism 1, wire arranging mechanism 2 and cleaning mechanism 3, the wire arranging mechanism 2 is located between winding mechanism 1 and cleaning mechanism 3, the cleaning mechanism 3 includes first motor 301 and the mounting plate 302 of vertical arrangement, the mounting plate 302 surface is equipped with the first gear 303 of rotary connection, the first motor 301 output shaft outer wall is equipped with the second gear 304 with first gear 303 interlock, the first gear 303 surface center is equipped with through -hole, first gear 303 outer wall is equipped with cleaning sponge 305 near wire arranging mechanism 2 side, first gear 303 outer wall is equipped with cleaning brush 306 on the other side, the mounting plate 302 surface is equipped with the through slot 307 with cleaning brush 306 matching.
[0023] In an embodiment, the mounting plate 302 surface is equipped with annular slide groove, the first gear 303 surface is equipped with a plurality of slide blocks with annular slide groove matching, in the first gear 303 rotary motion process, the slide block moves along the annular slide groove, can effectively improve the stability and safety of the first gear 303 rotary motion.
[0024] In one embodiment, the winding mechanism 1 comprises a winding frame 101 and an air expansion shaft 102, one end of the air expansion shaft 102 is rotatably connected with the winding frame 101, and the outer wall of the winding frame 101 is provided with a second motor, the output shaft of the second motor is fixedly connected with one end of the air expansion shaft 102, the winding frame 101 in the winding mechanism 1 rotatably supports the air expansion shaft 102, the second motor drives the air expansion shaft 102 to rotate, the air expansion shaft 102 can be operated in variable diameter, when the outer diameter of the air expansion shaft 102 is increased, the winding drum of the core-spun yarn can be tightly clamped, when the outer diameter of the air expansion shaft 102 is reduced, the air expansion shaft 102 and the winding sleeve of the core-spun yarn can be separated, and the winding of the core-spun yarn is facilitated.
[0025] In one embodiment, the winding mechanism 1 comprises a winding frame 101 and an air expansion shaft 102, one end of the air expansion shaft 102 is rotatably connected with the winding frame 101, and the outer wall of the winding frame 101 is provided with a second motor, the output shaft of the second motor is fixedly connected with one end of the air expansion shaft 102, the winding frame 101 in the winding mechanism 1 rotatably supports the air expansion shaft 102, the second motor drives the air expansion shaft 102 to rotate, the air expansion shaft 102 can be operated in variable diameter, when the outer diameter of the air expansion shaft 102 is increased, the winding drum of the core-spun yarn can be tightly clamped, when the outer diameter of the air expansion shaft 102 is reduced, the air expansion shaft 102 and the winding sleeve of the core-spun yarn can be separated, and the winding of the core-spun yarn is facilitated.
[0026] In one embodiment, the support frame 201 is horizontally provided with a guide rod 205 below the ball screw 202, the outer wall of the guide rod 205 is slidably sleeved with a guide sleeve 206, the guide sleeve 206 is fixedly connected with the ball screw nut 203, and the guide rod 205 is parallel to the ball screw 202. During the horizontal reciprocating movement of the ball screw 202 and the ball screw nut 203, the guide sleeve 206 moves horizontally along the guide rod 205, so that the ball screw nut 203 can be effectively positioned and guided, and the horizontal movement of the ball screw nut 203 is ensured without rotating.
[0027] In one embodiment, the surface of the guide frame 204 is provided with a guide groove 207, and the inner wall of the guide frame 204 is provided with a sponge sleeve 208. The guide groove 207 is used for the core-spun yarn to pass through, and the sponge sleeve 208 protects and cleans the core-spun yarn on the inner wall of the guide groove 207. The core-spun yarn can be effectively prevented from being abraded during the horizontal reciprocating movement of the guide frame 204.
[0028] The working principle of the utility model:
[0029] Refer to the description of the drawings Figures 1-4The utility model discloses a winding mechanism 1, wire arranging mechanism 2, cleaning mechanism 3, first gear 303, second gear 304, cleaning sponge 305, cleaning brush 306 are set up, winding mechanism 1 is used for winding work to core-spun yarn, wire arranging mechanism 2 is used for arranging wire processing to core-spun yarn before winding, guarantee the uniformity of core-spun yarn in the winding process, and cleaning mechanism 3 carries out surface cleaning treatment to core-spun yarn, when using, the core-spun yarn that the water cooling is directly pulled through the through groove 307 of the mounting panel 302 surface of cleaning mechanism 3 and the through -hole of first gear 303, and after the core-spun yarn passes wire arranging mechanism 2, carries out winding processing on winding mechanism 1, cleaning sponge 305 and cleaning brush 306 are located the outer wall of core-spun yarn, when the cleaning mechanism 3 works, opens first motor 301, and first motor 301 drives second gear 304 to rotate, and second gear 304 and first gear 303 engage transmission, drive first gear 303 to rotate, and cleaning sponge 305 and cleaning brush 306 rotate with first gear 303, and cleaning brush 306 is located the side of cleaning mechanism 3 away from winding mechanism 1 and carries out rotary cleaning processing to core-spun yarn, and cleaning sponge 305 is located the side of cleaning mechanism 3 close to winding mechanism 1 and carries out rotary cleaning processing to core-spun yarn, in the winding process of core-spun yarn, cleaning brush 306 and cleaning sponge 305 carry out rotary cleaning processing to the surface of core-spun yarn while carrying out contact friction cleaning to core-spun yarn, can effectively improve the cleaning processing effect of the surface of core-spun yarn,
[0030] Meanwhile, in the process that wire arranging mechanism 2 carries out horizontal motion arranging wire to core-spun yarn, cleaning sponge 305 can carry out buffer protection processing to core-spun yarn, can effectively avoid the abrasion of core-spun yarn in the swing process.
[0031] Finally, it should be noted that: the foregoing is only preferred embodiment of the utility model, and does not limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiment, for the person skilled in the art, still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part technical feature. Any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model, should be included in the protection scope of the utility model.
Claims
1. A winding device with a cored wire surface cleaning structure, comprising a winding mechanism (1), a wire laying mechanism (2), and a cleaning mechanism (3), characterized in that: The cable laying mechanism (2) is located between the winding mechanism (1) and the cleaning mechanism (3). The cleaning mechanism (3) includes a first motor (301) and a vertically arranged mounting plate (302). The surface of the mounting plate (302) is provided with a first gear (303) that is rotatably connected. The outer wall of the output shaft of the first motor (301) is fitted with a second gear (304) that meshes with the first gear (303). A through hole is opened in the center of the surface of the first gear (303). A cleaning sponge (305) is provided on the side of the outer wall of the first gear (303) near the cable laying mechanism (2). A cleaning brush (306) is provided on the other side of the outer wall of the first gear (303). A through groove (307) matching the cleaning brush (306) is opened on the surface of the mounting plate (302).
2. The winding device with a cored wire surface cleaning structure according to claim 1, characterized in that: The mounting plate (302) has an annular groove on its surface, and the first gear (303) has a plurality of sliders that match the annular groove on its surface.
3. A winding device with a cored wire surface cleaning structure according to claim 1, characterized in that: The winding mechanism (1) includes a winding frame (101) and an air shaft (102). One end of the air shaft (102) is rotatably connected to the winding frame (101). A second motor is provided on one side of the outer wall of the winding frame (101). The output shaft of the second motor is fixedly connected to one end of the air shaft (102).
4. A winding device with a cored wire surface cleaning structure according to claim 1, characterized in that: The wiring mechanism (2) includes a support frame (201) and a ball screw (202). Both ends of the ball screw (202) are rotatably connected to the support frame (201). A screw nut (203) is movably fitted on the outer wall of the ball screw (202). A guide frame (204) is provided on the top of the screw nut (203). A third motor is provided on one side of the outer wall of the support frame (201). The output shaft of the third motor is fixedly connected to one end of the ball screw (202).
5. A winding device with a cored wire surface cleaning structure according to claim 4, characterized in that: The support frame (201) has a guide rod (205) horizontally below the ball screw (202). The outer wall of the guide rod (205) is slidably fitted with a guide sleeve (206). The screw nut (203) is fixedly connected to the guide sleeve (206). The guide rod (205) and the ball screw (202) are parallel to each other.
6. A winding device with a cored wire surface cleaning structure according to claim 4, characterized in that: The guide frame (204) has a guide groove (207) on its surface and a sponge sleeve (208) on its inner wall.
Citation Information
Patent Citations
Winding device with cleaning function
CN219425256U