Liftable iron-carbon micro-electrolysis anti-hardening reaction device
By adopting a liftable, partitioned iron-carbon packing column design in the iron-carbon micro-electrolysis device, the problem of easy caking of iron-carbon packing was solved, achieving efficient operation and convenient maintenance of the device and reducing economic costs.
Patent Information
- Application Number
- CN202423134963.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-19
AI Technical Summary
In existing iron-carbon micro-electrolysis devices, the iron-carbon packing is prone to caking, which leads to reduced reaction efficiency, poor system stability, and difficult maintenance, thus increasing economic costs.
An elevable iron-carbon micro-electrolysis anti-caking reaction device is adopted. By vertically placing the partitioned iron-carbon packing columns in the micro-electrolysis cell and placing them in the outer frame of the elevable device, the iron-carbon packing can be independently separated and freely lifted, which facilitates inspection and replacement and avoids contact between the packings.
It effectively prevents caking, maintains the fluidity and permeability of the reaction device, improves maintenance efficiency, reduces labor and time costs, and ensures the stability and efficiency of the reaction process.
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Figure CN223607068U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to iron carbon micro electrolytic device technical field, concretely relates to a lifting type iron carbon micro electrolytic anti-caking reaction device. BACKGROUND
[0002] Iron carbon micro electrolysis technology is a pretreatment method widely used in wastewater treatment, mainly composed of iron powder and carbon material. Iron powder as anode, carbon material acts as conductive medium. The technology uses the electrochemical difference between iron and carbon, and realizes the purification of wastewater through the physical and chemical action of micro electrolysis. Its decontamination mechanism covers precipitation, adsorption and reduction and other mechanisms, which can effectively remove suspended solids, heavy metals, organic pollutants and some pathogens in wastewater. At present, the iron carbon micro electrolysis system on the market mainly adopts the design of fixed bed reaction tank or reaction tower. In these reactors, the water inlet and air inlet pipeline are arranged at the bottom, and the top is equipped with a porous glass steel or stainless steel support plate. On the support plate, different shapes of regular iron carbon fillings are stacked, and the filling height can reach several meters, or stacked in multiple layers. These regular fillings form a fixed bed in the reactor, and the particles are in contact with each other and have various sizes of voids. Another design is to place the iron carbon fillings in the hollow filler column, and place the filler column vertically on the support plate. This design is different from the traditional disordered accumulation fixed bed, which allows acidic water flow and gas flow to flow upward from the bottom of the filler bed, thereby promoting the contact reaction of gas, liquid and solid three phases.
[0003] The close packing of iron carbon fillings leads to the hydrolysis of part of ferrous iron to form ferrous hydroxide and ferric hydroxide in the iron carbon micro electrolysis system operated in the aeration environment. These substances are easy to adsorb in the voids of the fillings or the areas where the water flow and gas flow are difficult to fully contact, and gradually form a passivation film, thereby hindering the electrochemical reaction between iron and carbon and reducing the reaction rate. With the long-term operation of the system, the growth and adhesion of the passivation film cause the caking of the iron carbon particles, which further affects the treatment effect. The iron carbon fillings are generally placed in the middle and lower part of the pool body, which makes it difficult to monitor the caking of the fillings during system operation, and the degree of caking and the amount of material cannot be directly evaluated. After the pool water is pumped out, the fillings can be inspected and replaced. If the fillings are seriously caked, the fillings will be integrally adhered and difficult to separate and take out, which may lead to unsatisfactory wastewater treatment effect, and at the same time, the micro electrolysis pool cannot be reused, increasing the economic cost. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a lifting type iron carbon micro electrolytic anti-caking reaction device to solve the problems in the above background technology.
[0005] To solve the above technical problems, the utility model adopts the technical scheme of:
[0006] The utility model provides an iron carbon micro electrolysis anti -caking reaction device of lifting, including micro electrolysis cell pool wall, the left side fixedly connected with water inlet of micro electrolysis cell pool wall, the right side fixedly connected with air inlet of micro electrolysis cell pool wall, the right side fixedly connected with water outlet of micro electrolysis cell pool wall close to the top, the inner wall of micro electrolysis cell pool wall is welded with support perforated plate angle iron, the top of support perforated plate angle iron is movably connected with lifting device outer frame, the bottom of the inner wall of lifting device outer frame is movably connected with porous flexible support net, the inner wall of lifting device outer frame is fixedly installed with support lifting device angle iron, the inner wall of lifting device outer frame is fixedly installed with perforated plate, the inner chamber of perforated plate is detachably connected with iron carbon filler column, the bottom of iron carbon filler column is movably connected with the top of porous flexible support net, the top of iron carbon filler column is fixedly installed with filler column lifting ring, the top of lifting device outer frame is fixedly installed with lifting device lifting lug.
[0007] Preferably, the material of the lifting device outer frame and the perforated plate is acid-resistant glass steel, the five frame surfaces of the lifting device outer frame are composed of glass steel grating plates with a single-hole side length of 30mm, a skeleton wall thickness of 5mm and a plate thickness of 40mm, and the distance from the bottom of the support perforated plate angle iron to the inner wall bottom of the micro electrolysis cell pool wall is 0.4m.
[0008] Preferably, the single-hole side length of the perforated plate is 70mm, the skeleton wall thickness is 5mm, and the plate thickness is 25mm, and the distance from the bottom of the perforated plate to the inner wall bottom of the lifting device outer frame is 0.5m.
[0009] Preferably, the material of the porous flexible support net is acid-resistant PP, the porous flexible support net is provided in a mesh structure, and the single-hole side length in the middle of the porous flexible support net is 10mm.
[0010] Preferably, the length and width of the iron carbon filler column are greater than the single-hole side length of the bottom of the lifting device outer frame and less than the single-hole side length of the perforated plate.
[0011] Preferably, the iron carbon filler column is equally divided into 25 small sections in the vertical direction, and every 5 small sections are set as a group with one side openable.
[0012] Thanks to the above technical solutions, the utility model has the following technical progress compared with the prior art:
[0013] 1. The utility model provides a can promote formula iron carbon micro electrolysis prevents the reaction device of caking, in order to solve the problem that the filler is easy to caking when using existing device, lead to difficult to separate and take out. Through the iron carbon filler column of separate type that is placed vertically in the micro electrolysis cell pool wall, this design is significantly different from the iron carbon particle filler of disordered accumulation in traditional fixed bed reactor, the latter is easy to caking, influence reaction efficiency and system stability, and the iron carbon filler column of separate type will every filler independent separation, avoid the mutual contact of filler, thereby keep good fluidity and permeability, eliminate the risk of caking.
[0014] 2. The utility model provides a can promote formula iron carbon micro electrolysis prevents the reaction device of caking, in order to solve the problem that the maintenance efficiency is lower when using existing device. Through the iron carbon filler column is placed in the liftable device outer frame, can realize the free promotion of iron carbon filler column, and the operator can when needing maintenance, quickly, conveniently promote the iron carbon filler column to the suitable height, check and replace, significantly improve the efficiency of maintenance, reduce manpower and time cost, in addition, the grouping placement of iron carbon filler column and the promotion mechanism effectively avoid the mutual contact between fillers, further reduce the risk of caking, ensure the stability and high efficiency of reaction process. DRAWINGS
[0015] Figure 1 It is the whole structure schematic diagram of the utility model.
[0016] In the drawing: 1, air inlet; 2, support perforated plate angle iron; 3, iron carbon filler column; 4, perforated plate; 5, liftable device lifting lug; 6, water outlet; 7, water inlet; 8, porous flexible support net; 9, liftable device outer frame; 10, support liftable device angle iron; 11, filler column pull ring; 12, micro electrolysis cell pool wall. SPECIFIC IMPLEMENTATION
[0017] The utility model will be further explained in detail in combination with examples:
[0018] For example, as Figure 1As shown, the utility model provides a kind of can promote formula iron carbon micro electrolysis anti-caking reaction device, including micro electrolysis cell pool wall 12, the left side of micro electrolysis cell pool wall 12 is fixedly connected with water inlet 7, the right side of micro electrolysis cell pool wall 12 is fixedly connected with air inlet 1, the right side of micro electrolysis cell pool wall 12 is fixedly connected with water outlet 6 close to top, support perforated plate angle iron 2 is welded on the inner wall of micro electrolysis cell pool wall 12, liftable device outer frame 9 is movably connected in the top of support perforated plate angle iron 2, the bottom of liftable device outer frame 9 inner wall is movably connected with porous flexible support net 8, support liftable device angle iron 10 is fixedly installed on the inner wall of liftable device outer frame 9, porous plate 4 is fixedly installed on the inner wall of liftable device outer frame 9, iron carbon filler column 3 is detachably connected in the inner cavity of porous plate 4, the bottom of iron carbon filler column 3 is movably connected with the top of porous flexible support net 8, filler column lifting ring 11 is fixedly installed in the top of iron carbon filler column 3, liftable device lifting lug 5 is fixedly installed in the top of liftable device outer frame 9, by the iron carbon filler column 3 of separate type that is placed vertically in micro electrolysis cell pool wall 12, this design is significantly different from the iron carbon particle filler of disorderly accumulation in conventional fixed bed reactor, the latter is easy to be caked, and reaction efficiency and system stability are influenced, and iron carbon filler column 3 is independently separated, avoid mutual contact of filler, to keep good fluidity and permeability, eliminate the risk of caking, by placing iron carbon filler column 3 in liftable device outer frame 9, the free lifting of iron carbon filler column 3 can be realized, when needing maintenance, operator can quickly, conveniently lift iron carbon filler column 3 to appropriate height, check and replace, significantly improve the efficiency of maintenance, reduce manpower and time cost, in addition, the grouping placement and lifting mechanism of iron carbon filler column 3 effectively avoid mutual contact between fillers, further reduce the risk of caking, ensure the stability and efficiency of reaction process.
[0019] Further, as shown in the drawings, Figure 1 The material of liftable device outer frame 9 and porous plate 4 is acid-resistant glass steel, the five frame surfaces of liftable device outer frame 9 are composed of glass steel grating plate with single-hole side length of 30mm, skeleton wall thickness of 5mm and plate thickness of 40mm, the distance from the bottom of support perforated plate angle iron 2 to the inner wall bottom of micro electrolysis cell pool wall 12 is 0.4m, the single-hole side length of porous plate 4 is 70mm, the skeleton wall thickness is 5mm, and the plate thickness is 25mm, and the distance from the bottom of porous plate 4 to the inner wall bottom of liftable device outer frame 9 is 0.5m.
[0020] Further, as shown in the drawings, Figure 1As shown, the porous flexible support net 8 is made of acid-resistant PP and has a mesh structure. The side length of a single hole in the middle of the porous flexible support net 8 is 10mm. The length and width of the iron-carbon filler column 3 are greater than the side length of a single hole at the bottom of the outer frame 9 of the lifting device, but less than the side length of a single hole in the porous plate 4. If the height of the iron-carbon filler column 3 is 1m, then the size of the iron-carbon filler column 3 is 50mm×50mm×1000mm. The size of each cell is 50mm×50mm×40mm, and there are channels on all four sides. The iron-carbon filler column 3 is divided into 25 small grids in the vertical direction, and each group of 5 small grids is designed to be openable on one side. This design facilitates the replenishment and replacement of the iron-carbon filler.
[0021] The working principle of this liftable iron-carbon micro-electrolysis anti-caking reaction device will be explained in detail below.
[0022] like Figure 1 As shown, wastewater is injected from inlet 7, and gas is injected simultaneously from inlet 1. The gas and water move upward in the inner cavity of the micro-electrolysis cell wall 12 and react with the material inside the iron-carbon packing column 3 to achieve the function of iron-carbon micro-electrolysis pretreatment of wastewater. The treated wastewater is output from outlet 6. During maintenance, the iron-carbon packing column 3 can be lifted and maintained from the packing column lifting ring 11, and the outer frame of the lifting device can be lifted and maintained from the lifting lug 5.
[0023] It should be noted that, in the description of this disclosure, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joint" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure according to the specific circumstances.
[0024] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A liftable iron-carbon micro-electrolysis anti-caking reaction device, characterized in that: The device includes a micro-electrolysis cell wall. A water inlet is fixedly connected to the left side of the cell wall, an air inlet is fixedly connected to the right side, and a water outlet near the top is fixedly connected to the right side. A perforated plate angle iron is welded to the inner wall of the cell wall. A lifting device outer frame is movably connected to the top of the perforated plate angle iron. A perforated flexible support mesh is movably connected to the bottom of the inner wall of the lifting device outer frame. A lifting device angle iron is fixedly installed on the inner wall of the lifting device outer frame. A perforated plate is fixedly installed on the inner wall of the lifting device outer frame. An iron-carbon packing column is detachably connected to the inner cavity of the perforated plate. The bottom of the iron-carbon packing column is movably connected to the top of the perforated flexible support mesh. A packing column lifting ring is fixedly installed on the top of the iron-carbon packing column. A lifting lug of the lifting device is fixedly installed on the top of the lifting device outer frame.
2. The liftable iron-carbon micro-electrolysis anti-caking reaction device according to claim 1, characterized in that: The outer frame and perforated plate of the lifting device are both made of acid-resistant fiberglass. The five frames of the outer frame of the lifting device are all made of fiberglass grating with a single hole side length of 30mm, a frame wall thickness of 5mm, and a plate thickness of 40mm. The distance from the bottom of the angle iron supporting the perforated plate to the bottom of the inner wall of the micro-electrolysis cell is 0.4m.
3. The liftable iron-carbon micro-electrolysis anti-caking reaction device according to claim 1, characterized in that: The perforated plate has a single hole side length of 70mm, a frame wall thickness of 5mm, and a plate thickness of 25mm. The distance from the bottom of the perforated plate to the bottom of the inner wall of the outer frame of the lifting device is 0.5m.
4. The liftable iron-carbon micro-electrolysis anti-caking reaction device according to claim 1, characterized in that: The porous flexible support mesh is made of acid-resistant PP, has a mesh structure, and the side length of a single hole in the middle of the porous flexible support mesh is 10mm.
5. The liftable iron-carbon micro-electrolysis anti-caking reaction device according to claim 1, characterized in that: The length and width of the iron-carbon packing column are greater than the side length of a single hole at the bottom of the outer frame of the lifting device, but less than the side length of a single hole in the perforated plate.
6. The liftable iron-carbon micro-electrolysis anti-caking reaction device according to claim 1, characterized in that: The iron-carbon packing column is divided into 25 equal sections in the vertical direction, and each group of 5 sections is designed to be openable on one side.