Novel anti-clogging sludge bin

By introducing devices such as conical elastic bags, vibrating heads, and conveyor belts into the sludge silo, the problem of sludge silo blockage was solved, enabling smooth sludge feeding and efficient transfer.

CN223607151UActive Publication Date: 2025-11-28TIANJIN FOSTER PRESSURE VESSEL CO LTD
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Patent Information

Application Number
CN202423122649.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-11-28
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

Existing sludge silos are prone to clumping and blockage during storage and transfer, which prevents the sludge discharge port from discharging normally. In addition, the limited space at the bottom of the silo affects the transfer efficiency.

Method used

An anti-clogging sludge silo was designed, comprising a conical elastic bag, a vibrating head, a conveyor belt, and a stirring device. The vibrating head vibrates the conical elastic bag, the conveyor belt discharges the sludge, and the stirring device prevents clumping, thus ensuring smooth sludge discharge.

Benefits of technology

It effectively avoids sludge blockage, improves material feeding efficiency, reduces equipment space occupation, and enables rapid transfer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a novel anti -blocking sludge bin, including bin body, bin body lower extreme supports on the ground through the support stand, and the middle position of bin body bottom is equipped with the sludge discharge port, and the top of bin body is equipped with the sludge inlet, and the inside of bin body is equipped with the conical elastic bag of wide upper narrow, and the upper end of conical elastic bag is fixed on the inside wall upper end in bin body and the lower end of conical elastic bag is fixed on the sludge discharge port upper port of bin body, and the sidewall of bin body is equipped with telescopic pneumatic cylinder, and the telescopic rod end of telescopic pneumatic cylinder is connected with the beating head, and the platform is equipped between the support stand, and the mobile support is equipped on the platform, and the mobile support bottom is equipped with the moving wheel, and the transmission belt is installed on the mobile support, and the transmission shaft of transmission belt is connected with the driving motor, and the transmission belt is located below the sludge discharge port. The utility model can utilize telescopic pneumatic cylinder to drive the beating head to continuously stretch out and retract, complete the beating of conical elastic bag, assist sludge to unload, avoid the blockage, and the mobile support can stretch out, and utilize the transmission belt to guide the sludge out.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of sludge bunker, especially to a novel anti-blocking sludge bunker. BACKGROUND

[0002] The sludge bunker is mainly used for the accumulation and storage of mud cakes of plate and frame filter press, belt sludge dewatering machine, centrifugal sludge dewatering machine and roll-pressing sludge dewatering machine, so as to facilitate the centralized and one-time unloading and removal.

[0003] The existing sludge bunker often causes the caking of sludge in the bunker during the storage and transfer of sludge, resulting in the blockage of the sludge discharge port and the failure of normal discharging, which affects the transfer operation, and the space at the bottom of the sludge bunker is limited, so sometimes the vehicle cannot enter, resulting in the failure of rapid transfer. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the deficiency of prior art and provides a novel anti-blocking sludge bunker.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] A novel anti-blocking sludge bunker, which comprises a bunker body, the lower end of the bunker body is supported on the ground through support columns, a sludge discharge port is arranged at the middle position of the bottom of the bunker body, a gate is arranged at the bottom of the sludge discharge port, a sludge inlet is arranged at the top of the bunker body, a conical elastic bag with a wide upper part and a narrow lower part is arranged inside the bunker body, the upper end of the conical elastic bag is fixed to the inner wall of the bunker body, the lower end of the conical elastic bag is fixed to the upper port of the sludge discharge port of the bunker body, an extension cylinder is arranged on the side wall of the bunker body, a vibrating head is connected to the end of the extension rod of the extension cylinder, the vibrating head is arranged in close contact with the outer wall of the conical elastic bag, a platform is arranged between the support columns, a movable support is arranged on the platform, a movable wheel is arranged at the bottom of the movable support, a conveying belt is installed on the movable support, a driving motor is connected to the conveying shaft of the conveying belt, and the conveying belt is located below the sludge discharge port.

[0007] A anti-dropping rope is arranged between one end of the movable support and the support column.

[0008] A stirring shaft is arranged at the middle position of the bunker body, a plurality of stirring paddles are arranged on the stirring shaft, and a stirring motor is connected to the stirring shaft.

[0009] The lower end of the stirring shaft penetrates into the sludge discharge port, and a discharging screw is arranged on the outer wall of the stirring shaft.

[0010] The utility model has the advantages that the utility model can drive the vibrating head to continuously extend and retract through the extension cylinder during discharging, complete the vibration of the conical elastic bag, assist the sludge to be discharged, avoid the blockage, the movable support can be extended, the sludge can be guided out through the conveying belt, and the sludge can be directly unloaded onto the external vehicle, and the utility model does not occupy extra volume when not working. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 The structure of the utility model is shown in the figure;

[0012] In the figure: 1 - bin body; 2 - support column; 3 - mud discharge port; 4 - opening and closing door; 5 - mud inlet; 6 - conical elastic bag; 7 - telescopic air cylinder; 8 - rapping head; 9 - platform; 10 - moving support; 11 - moving wheel; 12 - conveying belt; 13 - driving motor; 14 - anti-dropping pull rope; 15 - stirring shaft; 16 - stirring paddle; 17 - stirring motor; 18 - discharging screw;

[0013] The utility model will be described in detail below in combination with the embodiments thereof with reference to the drawings. DETAILED DESCRIPTION

[0014] The principles and features of the utility model will be described below in combination with the drawings, and the embodiments are only used for explaining the utility model and are not used for limiting the scope of the utility model. The utility model will be described in more detail in the following paragraphs with reference to the drawings by way of example. The advantages and features of the utility model will be more apparent according to the following description. It should be noted that the drawings are in a very simplified form and all use non-precise proportions, and are only used for the purpose of conveniently and clearly assisting in the description of the embodiments of the utility model.

[0015] It should be noted that when a component is referred to as "fixed to" another component, it can be directly on the other component or there can be a middle component. When a component is referred to as "connected to" another component, it can be directly connected to the other component or there can be a middle component. When a component is referred to as "provided on" another component, it can be directly provided on the other component or there can be a middle component. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.

[0016] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the utility model belongs. The terms used in the specification of the utility model herein are only for the purpose of describing specific embodiments and are not intended to limit the utility model. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0017] The utility model will be further described below in combination with the drawings and embodiments:

[0018] As Figure 1As shown, a new anti-clogging sludge bin, including bin body 1, support column 2, sludge discharge port 3, open and close door 4, sludge inlet 5, conical elastic bag 6, telescopic cylinder 7, shaking head 8, platform 9, moving support 10, moving wheel 11, conveying belt 12, driving motor 13, anti-dropping pull rope 14, stirring shaft 15, stirring paddle 16, stirring motor 17 and discharging screw 18.

[0019] The lower end of the bin body 1 is supported on the ground by the support column 2, the middle position of the bottom of the bin body 1 is provided with the sludge discharge port 3, the bottom of the sludge discharge port 3 is provided with the open and close door 4, the top of the bin body 1 is provided with the sludge inlet 5, the inside of the bin body 1 is provided with the conical elastic bag 6 which is wide at the top and narrow at the bottom, the upper end of the conical elastic bag 6 is fixed on the inner wall of the bin body 1, and the lower end of the conical elastic bag 6 is fixed on the upper end of the sludge discharge port 3 of the bin body 1, the side wall of the bin body 1 is provided with the telescopic cylinder 7, the telescopic rod end of the telescopic cylinder 7 is connected with the shaking head 8, the shaking head 8 is arranged in close contact with the outer wall of the conical elastic bag 6, the platform 9 is arranged between the support columns 2, the moving support 10 is arranged on the platform 9, the moving wheel 11 is arranged at the bottom of the moving support 10, the conveying belt 12 is installed on the moving support 10, the conveying shaft of the conveying belt 12 is connected with the driving motor 13, and the conveying belt 12 is located below the sludge discharge port 3.

[0020] The anti-dropping pull rope 14 is arranged between one end of the moving support 10 and the support column 2, so that the moving support 10 can be prevented from falling off and the safety factor is improved.

[0021] The sludge discharge port 3 comprises a conical hopper at the upper portion and a vertical cylinder at the lower portion.

[0022] The stirring shaft 15 is arranged at the middle position in the bin body 1, a plurality of stirring paddles 16 are arranged on the stirring shaft 15, the stirring shaft 15 is connected with the stirring motor 17, and the stirring shaft 15 is arranged in an upward inclination.

[0023] The stirring shaft 15 penetrates into the sludge discharge port 3 and is provided with the discharging screw 18 on the outer wall, so that the sludge in the sludge discharge port 3 can be better discharged.

[0024] The shaking head 8 is of a semispherical structure, and when shaking, the shaking head 8 can form a certain protection for the conical elastic bag 6 and avoid scratching.

[0025] In the discharging process, the telescopic cylinder 7 drives the shaking head 8 to continuously extend and retract, the shaking of the conical elastic bag 6 is completed, the sludge is discharged, the moving support 10 can be extended, the sludge is guided out by the conveying belt 12 and directly unloaded onto the external vehicle, and when not working, the moving support 10 is retracted and does not occupy extra volume.

[0026] The utility model has been described exemplarily above in combination with the drawings, and obviously, the utility model is not limited by the above-mentioned mode in the specific implementation, and various improvements adopting the method concept and technical scheme of the utility model or direct application in other occasions without improvement are all within the protection scope of the utility model.

Claims

1. A new type of anti-clogging sludge tank characterized in that, The utility model provides a sludge dewatering and conveying device, including bin (1), bin (1) lower end is supported on the ground through support column (2), the bottom middle position of bin (1) is equipped with sludge discharge port (3), the bottom of sludge discharge port (3) is equipped with open and close door (4), the top of bin (1) is equipped with sludge inlet (5), the inside of bin (1) is equipped with the conical elastic bag (6) of wide upper narrow, the upper end of conical elastic bag (6) is fixed on the inner wall of bin (1) upper end and the lower end of conical elastic bag (6) is fixed on the sludge discharge port (3) of bin (1) upper port, the side wall of bin (1) is equipped with telescopic cylinder (7), and the telescopic rod end of telescopic cylinder (7) is connected with rapping head (8), and rapping head (8) is attached with the outer wall of conical elastic bag (6) and is set up, and the between support column (2) is equipped with platform (9), and platform (9) is equipped with mobile support (10), and mobile support (10) bottom is equipped with mobile wheel (11), and mobile support (10) is installed with conveying belt (12), and the transmission shaft of conveying belt (12) is connected with drive motor (13), and conveying belt (12) is located below sludge discharge port (3).

2. A new type of anti-clogging sludge tank according to claim 1, characterized in that, The mobile support (10) one end is equipped with the anti -unhooking pull rope (14) between support column (2).

3. A new type of anti-clogging sludge tank according to claim 2, characterized in that, The inside middle position of bin (1) is equipped with stirring shaft (15), and stirring shaft (15) is equipped with a plurality of stirring paddles (16), and stirring shaft (15) is connected with stirring motor (17).

4. A new type of anti-clogging sludge tank according to claim 3, characterized in that, Stirring shaft (15) lower end penetrates into sludge discharge port (3) and is equipped with the outer wall on lower discharge screw (18).

5. A new type of anti-clogging sludge tank according to claim 4, characterized in that, Stirring shaft (15) is arranged obliquely upwards.

6. A new type of anti-clogging sludge tank according to claim 5, characterized in that, Rapping head (8) is hemispherical structure.

7. A new type of anti-clogging sludge tank according to claim 6, characterized in that, Sludge discharge port (3) includes the conical hopper of upper part and the vertical cylinder of lower part.