A quartz flat tube production device

Abstract

The utility model belongs to quartz glass production and manufacturing technical field, concretely puts forward a kind of quartz flat tube production device, including base, roll mechanism, leveling mechanism and traction mechanism;The base is located quartz tube discharge port below;The leveling mechanism is installed on the base;The roll mechanism is located on the leveling mechanism;The traction mechanism is located below the base, and with the base same central axis;Quartz tube is input to the roll mechanism by the traction mechanism, and is output from the discharge port after extrusion forming by the roll mechanism, to realize the continuous production of quartz flat tube.The utility model passes through the traction mechanism and draws quartz tube, and it is transported to the roll mechanism, and the extrusion of the heated and in softening state quartz round pipe is carried out by a pair of roll wheel, realizes the processing production of quartz flat tube, improves production efficiency, and reduces the skill requirement to worker.

Description

Technical Field

[0001] This utility model relates to the field of quartz glass tube manufacturing technology, specifically to a quartz flat tube production device. Background Technology

[0002] With the rapid development of my country's optical communication industry, semiconductor industry, and solar photovoltaic industry, the domestic quartz products industry has flourished, and quartz products produced by different processes include quartz tubes, quartz rods, and quartz plates.

[0003] Quartz flat tubes are non-metallic materials made from high-purity quartz. They possess a series of characteristics such as high hardness, high purity, low coefficient of thermal expansion, strong electrical insulation, and chemical stability. They are an important component of the photovoltaic semiconductor industry, and demand is increasing daily. Quartz flat tubes typically require heating with an oxyhydrogen flame for shaping. Currently, the main production method involves heating on a lathe followed by extrusion and stretching, which is inefficient and requires highly skilled personnel. Utility Model Content

[0004] To address the aforementioned problems, this utility model provides a quartz flat tube production apparatus, aiming to solve the problems existing in the background art.

[0005] To achieve the above objectives, the present invention proposes the following technical solution:

[0006] A quartz flat tube processing device includes a base, a roller pressing mechanism, a leveling mechanism, and a traction mechanism; the base is located below the quartz tube outlet; the leveling mechanism is mounted on the base; the roller pressing mechanism is located on the leveling mechanism; the traction mechanism is located below the base and is coaxial with the base; the quartz tube is input into the roller pressing mechanism through the traction mechanism, and after being extruded and formed by the roller pressing mechanism, it is output from the outlet to realize the continuous production of quartz flat tubes.

[0007] Furthermore, the leveling mechanism includes a support member and a working platform; the support member is fixedly installed on the base; adjustment members are provided on both sides of the support member; the working platform is located on the support member, supported by the adjustment members, and the leveling operation is performed through the adjustment members.

[0008] Furthermore, the roller pressing mechanism includes a pair of roller pressing wheels and a pair of translation components; the pair of translation components are symmetrically mounted on the working platform; the translation components are slidably connected to the working platform through a groove provided on the working platform; the roller pressing wheels are disposed on the translation components and are hinged to the translation components.

[0009] Further, the translation assembly comprises a base plate, a transmission screw rod and a rotating hand wheel; the base plate is arranged in the chute and is in sliding connection with the working platform; the roller is arranged on the upper end of the base plate; the transmission screw rod is arranged on the outer side of the base plate, one end of the transmission screw rod is connected with the base plate, and the other end of the transmission screw rod is connected with the rotating hand wheel, so as to drive the base plate to slide and adjust the distance between the two rollers.

[0010] Further, a through hole for conveying the quartz tube is arranged on the working platform and corresponds to the quartz tube.

[0011] Further, the traction mechanism comprises a fixed frame, a driving motor and a plurality of traction wheels; the traction wheels are arranged in pairs in the fixed frame and are driven by the driving motor; a plurality of pairs of the traction wheels are arranged from top to bottom and are used for conveying the quartz tube into the roller pressing mechanism.

[0012] The technical scheme of the utility model has the beneficial effects that:

[0013] The utility model discloses a traction mechanism is used for conveying the quartz tube into the roller pressing mechanism, and a pair of rollers is used for extruding the quartz round pipe in the heated and softened state, realizes the processing production of the quartz flat pipe, improves production efficiency and reduces the skill requirement to the worker.

[0014] The utility model discloses a translation assembly is arranged on the outer side of the roller, and the distance between the two rollers is adjusted through the translation assembly, so that the specification of the quartz flat pipe can be adjusted, the universality of application is improved, and after the corresponding product specification is adjusted, the continuous production of multiple batches of products can be realized, and the production efficiency is greatly improved.

[0015] The utility model can be used in combination with the quartz round pipe production device, and through the synchronous use of the two, the continuous production mode can be realized, the conversion process is simple and convenient, there is no interference between the processes, the consistency of the product can be ensured in the continuous production process, the product can be disassembled and used, and there is no stoppage for input and output. ACCURATE DRAWINGS

[0016] In order to make the content of the utility model more easily understood clearly, the utility model is further explained in detail below according to specific embodiments and in combination with the drawings.

[0017] Figure 1 It is the structure front view of the quartz flat pipe production device.

[0018] Wherein, 1 - base; 2 - leveling mechanism; 21 - support; 22 - work platform; 23 - adjusting piece; 3 - roller mechanism; 31 - roller; 32 - translation assembly; 321 - bottom plate; 322 - rotating hand wheel; 323 - transmission screw; 4 - traction mechanism; 41 - traction wheel; 42 - fixed frame; 5 - discharge port. DETAILED DESCRIPTION

[0019] The technical scheme of the utility model will be further described below in conjunction with the drawings, but is not limited to this, any modification or equivalent replacement to the technical scheme of the utility model without departing from the spirit and scope of the technical scheme of the utility model shall be covered in the protection scope of the utility model.

[0020] As Figure 1 shown, the utility model provides a quartz flat tube production device, is constituted by base 1, traction mechanism 4, leveling mechanism 2, roller mechanism 3 and discharge port 5 five parts combination, traction mechanism 4 is located at the input end of production line, is used to convey the quartz round pipe to be flattened to the roller mechanism 3 in, base 1 is located above traction mechanism 4, is used to bear leveling mechanism 2 and roller mechanism 3, leveling mechanism 2 is fixedly installed on base 1, is used to adjust the levelness of roller mechanism 3, roller mechanism 3 is installed on leveling mechanism 2, is used to extrude the quartz round pipe in the softening state after being heated, realizes the processing production of quartz flat tube, discharge port 5 is located above roller mechanism, and the quartz flat tube produced is exported by discharge port 5.

[0021] Specifically, traction mechanism 4 is constituted by driving motor, fixed frame 42 and two pairs of traction wheels 41, fixed frame 42 is in two formats of up and down, two pairs of traction wheels 41 are placed in the two grids of up and down respectively, two pairs of traction wheels 41 are symmetrically arranged in up and down, and the central axes coincide; two pairs of traction wheels 41 are all driven by driving motor to realize the conveying work of quartz round pipe.

[0022] Leveling mechanism 2 is constituted by support 21 and work platform 22, support 21 is located at both sides of the upper surface of base 1, and is symmetrically arranged; one adjusting assembly is arranged at the front and rear sides of the upper surface of support 21, and the adjusting assembly is adjusting screw; for adjusting the height of four corners of work platform 22 to keep work platform 22 horizontal; work platform 22 is arranged on support 21 and is carried by four adjusting screws.

[0023] When using, the levelness of work platform 22 in horizontal and vertical directions is measured by level, and then the height of four corners of work platform 22 is adjusted according to the measurement result to realize the leveling operation of work platform 22. Preferably, the level can also be fixedly installed on work platform 22 to ensure the consistency of the level reading and the actual levelness of work platform 22.

[0024] The roller pressing mechanism 3 is composed of two roller pressing wheels 31 and two sets of translation assemblies 32, the two sets of translation assemblies 32 are symmetrically arranged on both sides of the middle axis of the base 1, the translation assembly 32 comprises a bottom plate 321, a transmission screw rod 323 and a rotating hand wheel 322, the bottom plate 321 is in the shape of L and is arranged in the sliding groove on the working platform 22 and is slidably connected with the working platform 22 through the sliding groove. The transmission screw rod 323 is located outside the bottom plate 321, one end of the transmission screw rod 323 is connected with the bottom plate 321, the other end of the transmission screw rod 323 is connected with the rotating hand wheel 322, and the middle part of the transmission screw rod 323 is supported by the support rod fixedly arranged on the working platform 22. The two roller pressing wheels 31 are respectively arranged at the upper ends of the two bottom plates 321.

[0025] When in use, the rotating hand wheel 322 is rotated to drive the transmission screw rod 323 to rotate, so as to drive the bottom plate 321 to slide forward and backward, so that the distance between the two roller pressing wheels can be adjusted to meet the production requirements of quartz flat tubes of different specifications.

[0026] Preferably, a plurality of scales are arranged on the sliding groove to show the moving distance of the bottom plate 321, so that the distance between the two roller pressing wheels 31 can be accurately controlled to ensure the production accuracy.

[0027] The quartz tube is pulled by the traction mechanism 4 and is conveyed to the roller pressing mechanism 3, the pair of roller pressing wheels 31 are used for extruding the quartz round tube which is heated and in the softened state, the processing and production of the quartz flat tube are realized, the production efficiency is improved, the skill requirement for workers is reduced, the distance between the two roller pressing wheels 31 is adjusted through the translation assembly 32, so that the specification of the produced quartz flat tube can be adjusted, the universality of application is improved, after the corresponding product specification is adjusted, the continuous production of multiple batches of products can be realized, and the production efficiency is greatly improved.

[0028] It is important to note that the construction and arrangements of the application shown in the various exemplary embodiments are illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications can be made to the embodiments without now departing from the novel teachings and advantages of the subject application. For example, obvious modifications can be made to the size, shape, and arrangement of the various elements, the number and arrangement of parts, the number and arrangement of steps in the processes, the shapes and sizes of the various elements, the materials used, the colors, the orientations, etc. For example, elements shown as integrally formed can be constructed of multiple parts or elements, the positions of elements can be reversed or otherwise changed, and the nature or number of elements or positions can be modified or changed. Accordingly, all such modifications are intended to be included within the scope of the present application. The order or sequence of any process or method steps can be changed or re-sequenced without departing from the scope of the present application. In the claims, any means-plus-function clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes, and omissions can be made in the design, operating conditions, and arrangement of the exemplary embodiments without departing from the scope of the present application. Accordingly, the present application is not limited to the particular embodiments described and illustrated herein, but extends to equivalents of which the foregoing describes are intended to cover.

[0029] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of an actual implementation can be described nor can as- considered apparent those features associated with the best mode for carrying out the present application, or those features that are inherently related to a field of

[0030] It is understood that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions can be made. Such development efforts might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.

[0031] It should be noted that the above-mentioned embodiments are only used to illustrate the technical solutions of the present application, not limit the present application. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present application, and they should be covered in the scope of the claims of the present application.

Claims

1. A quartz flat tube production apparatus characterized by comprising: The utility model provides a quartz flat tube production device, including base (1), roll mechanism (3), level mechanism (2) and traction mechanism (4), base (1) is located quartz tube discharge port (5) below, level mechanism (2) is installed on base (1), roll mechanism (3) is located level mechanism (2) on, traction mechanism (4) is located base (1) below, and with base (1) same central axis, quartz tube is input to roll mechanism (3) through traction mechanism (4), and after extrusion forming from discharge port (5) through roll mechanism (3), to realize the continuous production of quartz flat tube.

2. The quartz flat tube production apparatus according to claim 1, wherein The level mechanism (2) includes a support (21) and a work platform (22); the support (21) is fixedly installed on the base (1); the support (21) is provided with adjusting members (23) on both sides; the work platform (22) is arranged on the support (21) and is carried by the adjusting members (23) and leveled by the adjusting members (23).

3. The apparatus according to claim 2, wherein The roll mechanism (3) includes a pair of roll wheels (31) and a pair of translation assemblies (32); the pair of translation assemblies (32) are symmetrically installed on the work platform (22); the translation assemblies (32) are slidably connected with the work platform (22) through a sliding groove arranged on the work platform (22); the roll wheels (31) are arranged on the translation assemblies (32) and are hingedly connected with the translation assemblies (32).

4. The apparatus according to claim 3, wherein The translation assembly (32) includes a bottom plate (321), a transmission screw rod (323) and a rotating hand wheel (322); the bottom plate (321) is arranged in the sliding groove and is slidably connected with the work platform (22); the roll wheels (31) are arranged on the upper end of the bottom plate (321); the transmission screw rod (323) is arranged on the outer side of the bottom plate (321), one end of the transmission screw rod (323) is connected with the bottom plate (321), and the other end of the transmission screw rod (323) is connected with the rotating hand wheel (322), so as to drive the bottom plate (321) to slide and adjust the distance between the two roll wheels (31).

5. The quartz flat tube production apparatus according to claim 2, wherein A through hole for conveying the quartz tube is arranged on the work platform (22) and corresponds to the middle part of the quartz tube.

6. The quartz flat tube production apparatus according to claim 1, wherein The traction mechanism (4) includes a fixed frame (42), a driving motor and a plurality of traction wheels (41); the traction wheels (41) are installed in pairs in the fixed frame (42) and are driven by the driving motor; a plurality of pairs of the traction wheels (41) are arranged from top to bottom and are used for conveying the quartz tube into the roll mechanism (3).

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