Corrosion-resistant and bending-resistant dust removal folded plate for quenching tower
By adding reinforcing ribs and spraying a protective layer to the dust removal baffle, the corrosion and bending problems of the dust removal baffle under high temperature and high humidity conditions are solved, the bending strength and corrosion resistance of the structure are improved, and the dust removal effect is ensured.
Patent Information
- Application Number
- CN202422690514.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-11-05
AI Technical Summary
Existing dust removal baffles are prone to corrosion in high temperature and high humidity environments and have insufficient structural strength, resulting in reduced bending resistance and affecting dust removal efficiency.
Transverse and longitudinal reinforcing ribs are installed at the joints of the dust removal folding plates, and a protective layer is sprayed on the outer surface to improve the structural bending strength and corrosion resistance.
It enhances the overall bending strength and corrosion resistance of the dust removal baffle, preventing bending and corrosion, and improving the dust removal effect.
Smart Images

Figure CN223607218U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a dust removal folding plate for coke quenching tower, which belongs to the technical field of coke quenching tower dust removal. BACKGROUND
[0002] Wet coke quenching is a method of directly spraying water on high-temperature coke to reduce the temperature by using coke quenching vehicles to transport the high-temperature coke to a coke quenching tower. Several groups of water spraying heads are installed on the top of the coke quenching tower to directly spray water to reduce the temperature, which produces a large amount of steam that is discharged from the top of the coke quenching tower. In the wet coke quenching process, a large amount of steam is generated when water meets high-temperature coke, and the steam, mixed with tar dust and coke dust, is thrown into the air, which seriously pollutes the environment. Therefore, a dust removal device is installed on the top of the coke quenching tower. The common dust removal device usually uses a dust removal folding plate. When the dust and steam rise, the shape and angle of the dust removal folding plate make the dust and steam condense on the dust removal folding plate, achieving the effect of adsorbing and removing dust.
[0003] In the process of condensation and adsorption of dust, the structure of the dust removal folding plate is insufficient in strength and is prone to bending, which reduces the dust removal effect. In particular, when the dust removal folding plate is in a high-temperature and high-humidity environment for a long time, harmful gases such as sulfides mixed in the dust and steam can easily corrode the dust removal folding plate, which destroys the internal structural stability of the dust removal folding plate, thereby reducing the bending resistance of the dust removal folding plate structure. SUMMARY
[0004] The utility model discloses a dust removal folding plate for coke quenching tower, which belongs to the technical field of coke quenching tower dust removal.
[0005] To achieve the above-mentioned purposes, the technical scheme of the utility model is as follows:
[0006] A dust removal folding plate for coke quenching tower, comprising a dust removal folding plate, the dust removal folding plate comprising a first plate body and a second plate body, the end of the first plate body and the end of the second plate body being connected to form an obtuse angle structure, a transverse reinforcing rib being fixedly connected at the connection between the first plate body and the second plate body in the width direction of the dust removal folding plate, longitudinal reinforcing ribs being symmetrically arranged on both sides of the transverse reinforcing rib in the length direction of the dust removal folding plate, the working surface on the inner side of the first plate body and the second plate body being arranged as a wave surface, and a protective layer being arranged on the outer surface of the dust removal folding plate.
[0007] Preferably, the end of the first plate body is provided with a baffle, the baffle is in the shape of an inwardly curved arc, and the baffle is arranged to gather and re-condense the steam and dust at the end of the first plate body, thereby improving the dust removal effect.
[0008] Preferably, the corner where the wave peak of the wave surface is located is an obtuse angle. The wave surface can improve the longitudinal bending strength of the dust removal baffle, and can also prolong the steam and dust path, increase the contact time of the steam and dust on the wave surface, and further improve the dust removal effect.
[0009] Preferably, the obtuse angle between the first plate body and the second plate body is 100-120°, and the corner where the wave peak of the wave surface is located is 150-160°.
[0010] Preferably, the transverse reinforcing rib is triangular, the longitudinal reinforcing rib is located at the connection between the first plate body and the second plate body, and one end of the longitudinal reinforcing rib is fixedly connected with the transverse reinforcing rib, and the longitudinal reinforcing rib is triangular. The transverse reinforcing rib and the longitudinal reinforcing rib are arranged to enhance the bending strength of the connection between the first plate body and the second plate body.
[0011] Preferably, the thickness of the protective layer is 80-100 microns. The protective layer can effectively improve the high-temperature and high-humidity resistance and corrosion resistance of the dust removal baffle, and protect the reinforcing rib and other structures, so that the structural strength is more stable.
[0012] Through the above technical scheme, the dust removal baffle has the following beneficial effects:
[0013] The dust removal baffle has the following beneficial effects: BRIEF DESCRIPTION OF DRAWINGS
[0014] Fig. 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Fig. 2 It is a schematic diagram of the overall structure of the utility model;
[0016] Fig. 3 It is a schematic diagram of the overall structure of the utility model;
[0017] Fig. 4 It is a schematic diagram of the overall structure of the utility model;
[0018] In the drawing: 1 - dust removal folded plate; 101 - protective layer; 102 - wavy surface; 2 - first plate body; 201 - flow baffle; 3 - second plate body; 5 - transverse reinforcing rib; 6 - longitudinal reinforcing rib. DETAILED DESCRIPTION
[0019] The utility model will be further explained in connection with the drawings and specific embodiments:
[0020] As Figs. 1-4 shown, the embodiment provides a kind of corrosion-resistant bending dust removal folded plate for coke tower, the dust removal folded plate 1 material of this embodiment is glass steel, the plate body 1 includes first plate body 2 and second plate body 3, the end of the first plate body 2 and the end of the second plate body 3 are connected to form obtuse angle structure, transverse reinforcing rib 5 is fixedly connected along the width direction of dust removal folded plate 1 at the connecting place of the first plate body 2 and the second plate body 3, and the transverse reinforcing rib 5 is triangular.The longitudinal reinforcing rib 6 of both sides of the transverse reinforcing rib 5 is symmetrically arranged along the length direction of dust removal folded plate 1, and the longitudinal reinforcing rib 6 is located at the connecting place between the first plate body 2 and the second plate body 3, and one end thereof is fixedly connected with the transverse reinforcing rib 5, and the longitudinal reinforcing rib 6 is triangular, and the transverse reinforcing rib 5 and the longitudinal reinforcing rib 6 are arranged as triangular shape to better improve the bending resistance of dust removal folded plate, to avoid that dust removal folded plate is bent by condensed dust and water vapor.
[0021] The end of the first plate body 2 and the end of the second plate body 3 are connected to form obtuse angle structure, and the bending angle between the end of the first plate body 2 and the end of the second plate body 3 is 100°-120°, and the embodiment is 110°, and the obtuse angle is arranged to make more steam and dust contact the working surface of plate body 1, so that condensation is more sufficient, the working surface of the inner side of the first plate body 2 and the second plate body 3 is wavy surface 102, the corner where the wave crest of the wavy surface 102 is located is obtuse angle, and the obtuse angle is 150°-160°, and the embodiment is 150°, and the wavy surface 102 is arranged to prolong the flow path of steam and dust on dust removal folded plate 1, increase the contact time of steam and dust on dust removal folded plate 1, so that steam and dust are better condensed on dust removal folded plate 1, in addition, the corner where the wave crest of the wavy surface 102 is located is arranged as obtuse angle to ensure that steam and dust can flow without being completely blocked.
[0022] The end of the first plate body 2 is provided with flow baffle 201, and the flow baffle 201 is arc-shaped inward, and the flow baffle 201 is arranged as arc-shaped inward to gather steam and dust at the end of the first plate body 2 and re-condense, to improve dust removal effect.
[0023] The outer surface of the dust removal folded plate 1 is uniformly coated with a protective layer 101, which is fluorocarbon paint in this embodiment, and the thickness of the protective layer 101 is 80-100 microns, and is 90 microns in this embodiment. Fluorocarbon paint is a kind of coating weather-resistant material, which can improve the weather resistance of glass steel and improve the anti-aging performance of the protected glass steel. The sprayed fluorocarbon paint protective layer 101 can effectively improve the corrosion resistance and high temperature and humidity resistance of the glass steel dust removal folded plate, and protect the reinforcing ribs and other structures in this embodiment, so that the structural strength is more stable.
[0024] The specific working mode of the utility model is:
[0025] When the coke quenching tower is working, the wet coke quenching produces a large amount of steam, and the steam mixed with tar dust and coke dust flows upward. The steam and the dust meet the second plate body 3 of the dust removal folded plate 1 made of glass steel, condense on the wave surface 102, and concentrate on the wave surface 102, and then the remaining steam and dust continue to flow upward along the dust removal folded plate 1 and condense at the obtuse angle structure formed by the end of the first plate body 2 and the end of the second plate body 3. The remaining steam and dust continue to flow to the first plate body 2 and condense on the wave surface 102 of the first plate body 2. Finally, the steam and dust reach the baffle 201 and condense and remove dust at the baffle 201.
[0026] The transverse reinforcing ribs 5 and the longitudinal reinforcing ribs 6 are arranged at the connection between the first plate body 2 and the second plate body 3 of the dust removal folded plate 1, so as to improve the bending strength of the dust removal folded plate 1 in structure. The wave surface 102 can prolong the flow path of the steam and the dust on the dust removal folded plate 1, increase the contact time of the steam and the dust on the dust removal folded plate 1, and make the steam and the dust condense better on the dust removal folded plate 1. The wave surface 102 can improve the longitudinal bending strength of the dust removal folded plate 1. The outer surface of the dust removal folded plate 1 made of glass steel is uniformly coated with a protective layer 101, which is fluorocarbon paint. Fluorocarbon paint is a kind of coating weather-resistant material, which can improve the weather resistance of glass steel and improve the anti-aging performance of the protected glass steel. The sprayed fluorocarbon paint protective layer 101 can significantly improve the corrosion resistance and high temperature and humidity resistance of the glass steel dust removal folded plate, so as to improve the corrosion resistance and bending strength of the glass steel dust removal folded plate, protect the reinforcing ribs and other structures, and improve the comprehensive bending strength of the dust removal folded plate.
[0027] The above-mentioned embodiments are only preferred embodiments of the utility model, and do not limit the implementation range of the utility model. Therefore, equivalent changes or modifications made according to the structure, features and principles described in the patent range of the utility model should be included in the patent range of the utility model.
Claims
1. A corrosion resistant, bend resistant dust removal flap for a coke drum, characterized by, The dust removal flange (1) comprises a first plate body (2) and a second plate body (3), the end of the first plate body (2) and the end of the second plate body (3) are connected to form an obtuse angle structure, the connecting part of the first plate body (2) and the second plate body (3) is fixedly connected with a transverse reinforcing rib (5) along the width direction of the dust removal flange (1), the transverse reinforcing rib (5) is symmetrically provided with a longitudinal reinforcing rib (6) along the length direction of the dust removal flange (1) on both sides, the working surface of the inner side of the first plate body (2) and the second plate body (3) is provided as a wave surface (102), and the outer surface of the dust removal flange (1) is provided with a protective layer (101).
2. The corrosion resistant, anti-buckling dust removal fold plate for coke quenching tower according to claim 1, characterized in that, The end of the first plate body (2) is provided with a flow baffle (201), and the flow baffle (201) is in the shape of an arc with an inner bend.
3. The corrosion resistant, anti-buckling dust removal fold plate for coke quenching tower according to claim 1, characterized in that, The corner where the wave crest of the wave surface (102) is located is an obtuse angle.
4. The corrosion-resistant, anti-buckling dust removal fold plate for coke quenching tower according to claim 3, characterized in that, The obtuse angle between the first plate body (2) and the second plate body (3) is 100-120°, and the corner where the wave crest of the wave surface (102) is located is 150-160°.
5. The corrosion resistant, bend-resistant dust removal flap for a coke drum as defined in claim 1, wherein, The transverse reinforcing rib (5) is in the shape of a triangle, the longitudinal reinforcing rib (6) is located at the connecting part between the first plate body (2) and the second plate body (3), and one end of the longitudinal reinforcing rib (6) is fixedly connected with the transverse reinforcing rib (5), and the longitudinal reinforcing rib (6) is in the shape of a triangle.
6. The corrosion resistant, bend-resistant dust removal flap for a coke drum as claimed in claim 1, wherein, The thickness of the protective layer (101) is 80-100 microns.