Alarm device for electroplating rotary flying bar

Abstract

The utility model relates to the technical field of electroplating, in particular to an electroplating rotating conductive plate alarm device. The electroplating rotary flying bar alarm device comprises a speed sensor, a first control module and a production line alarm which are arranged on a flying bar body, the speed sensor is used for detecting the rotating speed of the flying bar turntable and sending out an alarm signal when the rotating speed is abnormal; and the first control module is used for receiving the alarm signal and controlling the production line alarm to give an alarm prompt. According to the technical scheme, the speed sensor is used for detecting the rotating speed of the flying bar rotating disc in real time, when the rotating speed of the flying bar rotating disc is reduced to be lower than the set value or the flying bar rotating disc does not rotate, the production line alarm is immediately triggered to give an alarm to remind production personnel to deal with faults, the quality problem caused by the fact that the flying bar rotating disc does not rotate is reduced, and then loss is reduced.

Description

TECHNICAL FIELD

[0001] The present disclosure relates to the technical field of electroplating, in particular to an electroplating rotating flying barrel alarm device. BACKGROUND

[0002] At present, most of the electroplating production lines are fully automated production lines, and production operators do not need to enter the production line to operate. The electroplating rotating flying barrel can rotate during electroplating, so that the plating layer of each position of the workpiece is uniform. However, the electroplating rotating flying barrel may stop rotating due to poor electrical contact. If the fault occurs during electroplating, most of the current flows to the workpiece facing the anode and less to the workpiece facing away from the anode. If the stop fault cannot be found in time, it will cause the uniformity of the electroplated workpiece to decrease, and even cause the problem of "burning", which affects the electroplating quality, loses the significance of rotating electroplating, and also causes certain loss to production. CONTENT OF THE UTILITY MODEL

[0003] In order to solve the problems in the related art, an electroplating rotating flying barrel alarm device is provided in the embodiments of the present disclosure.

[0004] An electroplating rotating flying barrel alarm device is provided in the embodiments of the present disclosure, comprising: a speed sensor, a first control module and a production line alarm arranged on a flying barrel body.

[0005] The speed sensor is used to detect the rotating speed of the flying barrel turntable, and send an alarm signal when the rotating speed is abnormal.

[0006] The first control module is used to receive the alarm signal and control the production line alarm to send an alarm prompt.

[0007] According to the embodiments of the present disclosure, further comprising:

[0008] A signal transmitting antenna arranged on the flying barrel body is used to transmit the alarm signal.

[0009] According to the embodiments of the present disclosure, further comprising: an alarm signal receiver and an alarm arranged on a control cabinet.

[0010] The alarm signal receiver is used to receive the alarm signal.

[0011] The alarm is electrically connected with the alarm signal receiver and is used to send an alarm prompt.

[0012] According to the embodiments of the present disclosure, further comprising: a second control module and an industrial computer.

[0013] The second control module is arranged on the control cabinet and is used to receive the alarm signal.

[0014] The industrial computer is electrically connected with the second control module, and is configured to receive the alarm signal and display the fault position.

[0015] According to an embodiment of the present disclosure, the industrial computer is further configured to receive the alarm signal and control the corresponding rectifier to maintain a minimum current.

[0016] According to an embodiment of the present disclosure, the alarm signal is transmitted through a wireless network or a local area network.

[0017] According to the electroplating rotating flying barrel alarm device provided by the embodiment of the present disclosure, the electroplating rotating flying barrel alarm device comprises a speed sensor, a first control module and a production line alarm arranged on a flying barrel body. The speed sensor is configured to detect the rotating speed of a flying barrel turntable and send an alarm signal when the rotating speed is abnormal. The first control module is configured to receive the alarm signal and control the production line alarm to send an alarm prompt. In the above technical solution, the speed sensor is used to detect the rotating speed of the flying barrel turntable in real time. When the rotating speed of the flying barrel turntable is lower than a set value or the flying barrel turntable does not rotate, the production line alarm is triggered to send an alarm, reminding the production personnel to handle the fault, reducing the quality problems caused by the non-rotation of the flying barrel turntable, and further reducing the loss.

[0018] It should be understood that the foregoing general description and the following detailed description are only exemplary and explanatory, and are not limiting to the present disclosure. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 FIG. 1 shows a structural schematic diagram of an electroplating rotating flying barrel alarm device according to an embodiment of the present disclosure.

[0020] Figure 2 FIG. 2 shows a schematic diagram of the electroplating rotating flying barrel alarm device installed on an electroplating rotating flying barrel according to an embodiment of the present disclosure.

[0021] Figure 3 FIG. 3 shows a structural schematic diagram of a flying barrel turntable according to an embodiment of the present disclosure.

[0022] Figure 4 FIG. 4 shows a structural schematic diagram of an electroplating rotating flying barrel alarm device according to another embodiment of the present disclosure. DETAILED DESCRIPTION

[0023] Hereinafter, exemplary embodiments of the present disclosure will be described in detail with reference to the accompanying drawings so that those skilled in the art can easily implement them. In addition, parts irrelevant to the description of the exemplary embodiments are omitted in the drawings for the sake of clarity.

[0024] In this disclosure, it should be understood that terms such as “comprising” or “having” are intended to indicate the presence of features, figures, steps, behaviors, components, parts or combinations thereof disclosed in this specification, and are not intended to exclude the possibility of the presence or addition of one or more other features, figures, steps, behaviors, components, parts or combinations thereof.

[0025] It should also be noted that, unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other. This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.

[0026] Electroplating rotating flybars can rotate during the electroplating process to ensure uniform plating at every position on the workpiece. However, electroplating rotating flybars may stop rotating due to poor conductive contact. If the failure occurs during the electroplating process, most of the current will flow to the workpiece facing the anode and less to the workpiece facing away from the anode. If the failure is not detected in time, it will lead to a decrease in the uniformity of the electroplated workpiece, or even "burning" problems, affecting the electroplating quality, defeating the purpose of rotating electroplating, and causing certain losses to production.

[0027] In view of the above-mentioned defects, this disclosure provides an electroplating rotary flybar alarm device, which uses a speed sensor to detect the rotation speed of the flybar turntable in real time. When the rotation speed of the flybar turntable drops to a set value or stops rotating, the production line alarm is immediately triggered to remind production personnel to deal with the fault, thereby reducing quality problems caused by the flybar turntable not rotating and thus reducing losses.

[0028] Figure 1 A schematic diagram of the structure of an electroplated rotating flybar alarm device according to an embodiment of the present disclosure is shown. Figure 2 A schematic diagram is shown of an electroplating rotary flybar alarm device installed on an electroplating rotary flybar according to an embodiment of the present disclosure. Figure 3 A schematic diagram of the structure of a Flying Carousel according to an embodiment of the present disclosure is shown.

[0029] Please refer to Figure 2 as well as Figure 3 The electroplating rotary flybar includes a flybar body 1, on which two flybar turntables 2 are mounted. Each flybar turntable 2 is equipped with a driving gear 21 and several driven gears 22. The driving gear 21 is fixedly mounted on the bottom of the flybar turntable 2, and the driving gear 21 meshes with the driven gears 22. Each flybar turntable 2 is equipped with an electric motor 3, which is fixedly mounted on the flybar body 1. The workpiece 5 to be electroplated is hung on a hanger 4, and each hanger 4 is connected to a driven gear 22. This disclosure only uses two flybar turntables on the flybar body as an example for illustrative purposes. It can be understood that the number of flybar turntables can also be one, three, or more, and this disclosure does not limit this.

[0030] The electric motor 3 is used to drive the rotation of the flying saucer 2, and the flying saucer 2 drives the rotation of the driving gear 21, and the driving gear 21 drives the rotation of the driven gear 22, and the driven gear 22 rotates around its center and drives the flying saucer 2 to make a revolution and the workpiece 5 to make a revolution through the driven gear 22. This makes the workpiece make a revolution with the flying saucer and make a revolution through the driven gear during the electroplating process, so that the electroplated layer of the workpiece is uniform.

[0031] With reference to the above Figure 1 and Figure 2 , the electroplating rotating flying saucer alarm device comprises a speed sensor 11, a first control module 12 and a production line alarm 13 arranged on the flying saucer body 1; the speed sensor 11 is used to detect the rotation speed of the flying saucer 2 and send an alarm signal when the rotation speed is abnormal; the first control module 12 is used to receive the alarm signal and control the production line alarm 13 to send an alarm prompt.

[0032] Specifically, the speed sensor 11 detects the rotation of the flying saucer 2, and when the rotation speed is lower than the normal rotation speed or stops rotating, the speed sensor 11 sends an alarm signal to the first control module 12, and the first control module 12 controls the production line alarm 13 to send an alarm to prompt the production personnel to handle the on-site situation.

[0033] In the present disclosure, the production line alarm is arranged on the production line site, and when the rotation speed is abnormal, the production line alarm sends an alarm prompt to remind the production personnel to handle the fault in time.

[0034] Figure 4 The structure schematic diagram of the electroplating rotating flying saucer alarm device according to another embodiment of the present disclosure is shown.

[0035] With reference to the above Figure 2 and Figure 4 , the electroplating rotating flying saucer alarm device further comprises:

[0036] A signal transmitting antenna 14 arranged on the flying saucer body 1 is used to transmit the alarm signal.

[0037] An alarm signal receiver 15 and an alarm 17 arranged on the control cabinet; the alarm signal receiver 15 is used to receive the alarm signal; the alarm 17 is electrically connected with the alarm signal receiver 15 and is used to send an alarm prompt.

[0038] In the present disclosure, the alarm is arranged in the control room where the control cabinet is located, and when the rotation speed is abnormal, the alarm sends an alarm prompt to remind the control personnel to handle the fault.

[0039] According to the embodiment of the present disclosure, the electroplating rotating flying barrel alarm device further comprises a second control module 16 and an industrial computer 18; the second control module 16 is arranged on the control cabinet and is configured to receive the alarm signal; and the industrial computer 18 is electrically connected with the second control module 16 and is configured to receive the alarm signal and display the fault position.

[0040] In the present disclosure, after the alarm signal receiver 15 receives the alarm signal, the alarm signal is sent to the second control module 16, and the second control module 16 controls the industrial computer 13 to display the fault position after receiving the alarm signal, and at the same time, the rectifier of the production line is kept at the minimum maintenance current.

[0041] According to the embodiment of the present disclosure, the industrial computer is further configured to receive the alarm signal and control the corresponding rectifier to maintain the minimum current, so as to prevent the workpiece from being burned and at the same time prevent the workpiece from being corroded by the electroplating solution.

[0042] According to the embodiment of the present disclosure, the alarm signal is transmitted through a wireless network or a local area network.

[0043] Specifically, the signal transmitting antenna 14 and the alarm signal receiver 15 can transmit the alarm signal through 2G, 3G, 4G, 5G, etc., and can also transmit the alarm signal through the workshop wireless local area network, and the wireless transmission protocol can be NB-IOT or LoRa protocol.

[0044] The electroplating rotating flying barrel alarm device provided by the embodiment of the present disclosure uses the speed sensor to detect the rotating speed of the flying barrel disc in real time, triggers the production line alarm to alarm immediately when the rotating speed of the flying barrel disc is lower than the set value or the flying barrel disc does not rotate, reminds the production personnel to handle the fault, changes the current of the plating tank at the same time of the alarm, and prevents the workpiece near the anode from being burned. The alarm device reduces the quality problems caused by the non-rotation of the flying barrel disc, reduces the loss, and further reduces the production cost.

[0045] The above description is merely preferred embodiments of the present disclosure and a description of the principles of the applied technology. It should be understood by those skilled in the art that the scope of the application involved in the present disclosure is not limited to the technical solutions formed by the specific combinations of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or equivalent features without departing from the inventive concept. For example, the above features are replaced with the technical features disclosed in the present disclosure (but not limited to) having similar functions to form a technical solution.

Claims

1. An electroplating rotating flying bar alarm device, characterized by, The application relates to a speed sensor, a first control module and a production line alarm arranged on a flyball body. The speed sensor is used for detecting the rotating speed of a flyball rotating disc and sending an alarm signal when the rotating speed is abnormal. The first control module is used for receiving the alarm signal and controlling the production line alarm to send an alarm prompt. The application further comprises a signal transmitting antenna arranged on the flyball body and used for transmitting the alarm signal.

2. The electroplating rotating flying saucer alarm device according to claim 1, wherein, The application further comprises an alarm signal receiver and an alarm arranged on a control cabinet. The alarm signal receiver is used for receiving the alarm signal.

3. The electroplating rotating flying saucer alarm device according to claim 2, wherein, The alarm is electrically connected with the alarm signal receiver and used for sending an alarm prompt. The application further comprises a second control module and an industrial computer. The second control module is arranged on the control cabinet and used for receiving the alarm signal. The industrial computer is electrically connected with the second control module and used for receiving the alarm signal and displaying a fault position.

4. The electroplating rotating boat alarm device according to claim 2 or 3, characterized in that, The industrial computer is further used for receiving the alarm signal and controlling a corresponding rectifier to maintain minimum current. The alarm signal is transmitted through a wireless network or a local area network. ​ ​ 5. The electroplating rotating boat alarm device according to claim 4, wherein, ​ 6. The electroplating rotating pail alarm device according to any one of claims 1-3, 5, wherein ​

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