Foaming ceramic decorative floor plate structure

By combining a foamed ceramic layer, a decorative layer, an interface layer, and a high-ductility concrete reinforcement layer, the problems of traditional floor slabs being flammable, damp, and difficult to maintain pipelines are solved. This achieves high strength, good thermal insulation, and waterproof and moisture-proof effects, while simplifying pipeline maintenance.

CN223608115UActive Publication Date: 2025-11-28JIANGXI YIYE SHANGPIN NEW MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423064388.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-11-28
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

Traditional flooring slabs have problems such as flammability, moisture susceptibility, and difficulty in pipeline maintenance in green buildings, making it difficult to meet the requirements for thermal insulation and fire resistance.

Method used

A multi-layer structure is formed by using a foamed ceramic layer as the core layer, combined with a decorative layer, an interface layer, and a high-ductility concrete reinforcement layer. A thermal resistance gradient is formed by combining materials with different thermal conductivity, and an integrated pipeline layout is implemented. The reinforcement layer is used to improve stability and waterproof and moisture-proof performance.

Benefits of technology

It achieves lightweight, high-strength, good thermal insulation, fireproofing, sound insulation, waterproofing, and moisture-proofing properties for flooring, while simplifying pipeline maintenance and improving space utilization and aesthetics.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223608115U_ABST
    Figure CN223608115U_ABST
Patent Text Reader

Abstract

The utility model discloses a foamed ceramic decorative floor plate structure which comprises a foamed ceramic layer, a decorative layer, an interface layer and a reinforcing layer. The foamed ceramic layer is used as a core layer, so that the floor plate structure has good heat preservation and insulation, fireproof and sound insulation, waterproof and moistureproof properties and the like; the interface layer can effectively isolate moisture and moisture from invading and prevent the moisture and the moisture from permeating into the foaming ceramic layer, so that the floor plate can be prevented from mildewing and going bad due to damp; the reinforcing layer enables the top face of the floor plate structure to keep good stability and strength under the action of large stress, the floor plate structure is not prone to cracking, more energy can be absorbed and dissipated, and the damage risk is reduced. The heat conductivity coefficients of the foaming ceramic layer, the decoration layer, the interface layer and the enhancement layer are different, a thermal resistance gradient can be formed in the floor plate structure through combination of materials with different heat conductivity coefficients, when heat is transmitted in a wall, the heat is more evenly dispersed, the heat bridge effect is remarkably restrained, and therefore the thermal insulation effect of the floor plate is further improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to building construction technical field especially, relate to a kind of foamed ceramic decorative terrace board structure. BACKGROUND

[0002] Terrace board refers to the structure board according to concrete floor construction, mainly used to provide solid and flat ground. With the development of green building and fabricated building, the standard requirement of building interior decoration engineering is also higher and higher, and the traditional terrace board is difficult to meet the development needs of green building due to its flammable, easy to be damp, pipeline maintenance difficult and other problems, such as the high thermal conductivity of cement terrace board, heat is easily transferred through it, so the thermal insulation performance is relatively poor. The material of wood terrace board is flammable, especially in dry environment, its fireproof performance is poor. Although stone terrace board is hard, it is easy to absorb water and be damp, it is easy to break after impact, and it is not easy to maintain the embedded pipeline, so a foamed ceramic decorative terrace board structure is proposed. SUMMARY

[0003] The utility model aims at providing a kind of foamed ceramic decorative terrace board structure, solve the above problems.

[0004] To achieve this purpose, the utility model adopts the following technical solutions:

[0005] A kind of foamed ceramic decorative terrace board structure, including multiple single terrace boards, the single terrace board includes:

[0006] Foamed ceramic layer;

[0007] Decorative layer, set on the foamed ceramic layer;

[0008] Interface layer, set between the foamed ceramic layer and the decorative layer, the interface layer is bonded with the foamed ceramic layer and the decorative layer;

[0009] Reinforcing layer, set between the decorative layer and the interface layer, the reinforcing layer is bonded with the decorative layer and the interface layer, and the reinforcing layer is high ductility concrete;

[0010] Among them, the decorative layer and the reinforcing layer can be combined together to form a whole.

[0011] Optionally, the interface layer is one of interface agent, polymer mortar or reinforced mortar.

[0012] Optionally, the bottom surface of the foamed ceramic layer is provided with a first groove, and a wire pipe is arranged in the first groove.

[0013] Optionally, the bottom surface of the foamed ceramic layer is further provided with a second groove, and a water pipe is arranged in the second groove.

[0014] Optionally, the side wall surface of the first groove is perpendicular to the side wall surface of the second groove.

[0015] Optionally, the side wall surface of the first groove is perpendicular to the first side surface of the foamed ceramic layer; the side wall surface of the second groove is perpendicular to the second side surface of the foamed ceramic layer; and the first side surface and the second side surface of the foamed ceramic layer are perpendicular.

[0016] Optionally, the depth of the second groove is greater than the depth of the first groove; and the distance from the water pipe to the bottom surface of the foamed ceramic layer is greater than the distance from the line pipe to the bottom surface of the foamed ceramic layer.

[0017] Compared with the prior art, the foamed ceramic decorative terrace board structure has the following beneficial effects:

[0018] The foamed ceramic decorative terrace board structure disclosed by the utility model takes the foamed ceramic layer as a core layer, so that the whole terrace board structure presents the characteristics of the foamed ceramic material, that is, the terrace board structure has the characteristics of light weight, high compressive strength and bending strength, and low thermal conductivity, thereby making the terrace board structure have good heat preservation, sound insulation, fireproofing, waterproofing and moisture-proofing performance; the decorative layer is located at the top layer of the terrace board structure, the top surface of the decorative layer is designed as a stone-like pattern, and the appearance of the terrace board structure can be improved; the interface layer not only plays a bonding role between the foamed ceramic layer and the decorative layer, but also can effectively prevent the invasion of moisture and humidity, thereby effectively preventing the moisture in the ground or the water vapor in the air from penetrating into the foamed ceramic layer through the interface layer, helping to prevent the terrace board from being mildewed and deteriorated due to moisture, and prolonging the service life; meanwhile, the high ductility concrete is used as the reinforcing layer, which not only has good bonding performance and can bond the decorative layer and the interface layer, but also has good ductility, so that the top surface of the terrace board structure can maintain good stability and strength under the action of a large stress and is not easy to crack, can absorb and dissipate more energy, and reduces the risk of damage. The thermal conductivities of the foamed ceramic layer, the decorative layer, the interface layer and the reinforcing layer of the foamed ceramic decorative terrace board structure disclosed by the utility model are different, and the combination of low-thermal-conductivity materials with different thermal conductivities can form a thermal resistance gradient in the terrace board structure, so that heat is more evenly dispersed when the heat is transmitted in the wall body, and the thermal bridge effect is significantly inhibited, thereby further improving the heat insulation effect of the terrace board. Meanwhile, the terrace board of the laying area is formed by splicing a plurality of single terrace boards, when the line pipe embedded in the terrace board is maintained, part of the single terrace boards can be disassembled, thereby reducing the difficulty of line pipe maintenance. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the description of the embodiments or the prior art. Obviously, the drawings described below are only some of the embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0020] The structure, proportion, size and the like shown in the drawings of the present specification are only used to cooperate with the content disclosed in the specification, so that those skilled in the art can understand and read, and are not used to limit the implementation conditions of the present application, so they do not have technical significance. Any modification of structure, change of proportion relationship or adjustment of size, without affecting the effects and purposes that can be achieved by the present application, should still fall within the scope of the technical content disclosed by the present application.

[0021] Figure 1 Structure diagram of the monomer floor slab of the present application;

[0022] Figure 2 Front view of the monomer floor slab of the present application;

[0023] Figure 3 Right view of the monomer floor slab of the present application;

[0024] Figure 4 Top view of the monomer floor slab of the present application.

[0025] Illustration: 10, foamed ceramic layer; 11, first groove; 12, second groove; 20, decorative layer; 30, interface layer; 40, reinforcing layer; 50, wire pipe; 60, water pipe. DETAILED DESCRIPTION

[0026] In order to make the invention purpose, features and advantages of the present application more obvious and easy to understand, the technical solutions in the embodiments of the present application will be described clearly and completely in the following, combined with the drawings in the embodiments of the present application. Obviously, the embodiments described below are only some of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0027] In the description of the utility model, it is understood that the terms "upper", "lower", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. It should be noted that when a component is considered to be "connected" to another component, it can be directly connected to the other component or a component disposed therebetween can be present at the same time.

[0028] The technical solutions of the utility model are further illustrated below in combination with the drawings and through specific embodiments.

[0029] With reference to Figures 1 to 4 The utility model embodiment provides a kind of foamed ceramic decorative floor slab structure, including multiple single floor slab, the cross section of single floor slab is rectangle. When construction, multiple single floor slab is sequentially laid in the area to be paved, and form assembly type floor slab. When needing to overhaul line pipe 50 embedded in floor slab, part of single floor slab can be disassembled, so that the difficulty of line pipe 50 overhaul is reduced. Single floor slab includes foamed ceramic layer 10, decorative layer 20, interface layer 30 and reinforcing layer 40, the bottom layer of single floor slab is foamed ceramic layer 10, and foamed ceramic layer 10 is bonded with ground base layer by adhesive. In the embodiment, foamed ceramic layer 10 as the base layer of single floor slab, its thickness is more than twice the sum of the thickness of decorative layer 20, interface layer 30 and reinforcing layer 40, therefore, foamed ceramic layer 10 as the core layer of single floor slab, so that single floor slab presents the characteristics of foamed ceramic material, i. e. floor slab structure has the characteristics of light weight, high compressive strength and flexural strength, low thermal conductivity, so that floor slab structure has good heat preservation, sound insulation, fireproofing, waterproofing and other properties. The top surface of single floor slab is decorative layer 20, i. e. decorative layer 20 is arranged on foamed ceramic layer 10, interface layer 30 is arranged between decorative layer 20 and foamed ceramic layer 10, and interface layer 30 has adhesive property, i. e. interface layer 30 bonds foamed ceramic layer 10 and decorative layer 20. To increase the mechanical properties and durability of single floor slab, single floor slab further includes reinforcing layer 40, which is arranged between decorative layer 20 and interface layer 30. Reinforcing layer 40 has adhesive property to bond decorative layer 20 and interface layer 30. Reinforcing layer 40 is high ductility concrete, which utilizes the good ductility of high ductility concrete to make the top surface of single floor slab maintain good stability and strength under the action of greater stress, and is not easy to crack, can absorb and dissipate more energy, and reduce the risk of damage. The decorative layer 20 and the reinforcing layer 40 can be combined together to form a whole, or the decorative layer 20 and the reinforcing layer 40 exist independently.

[0030] Further, the interface layer 30 is one of an interface agent, a polymer mortar or a reinforced mortar. The interface layer 30 not only plays a role of adhesion between the foamed ceramic layer 10 and the decorative layer 20, but also effectively insulates the invasion of moisture and humidity, thereby effectively preventing the moisture of the ground or the water vapor in the air from penetrating into the foamed ceramic layer 10 through the interface layer 30, and helping to prevent the floor slab from being mildewed and deteriorated due to moisture, so as to prolong the service life. In addition, the thermal conductivities of the foamed ceramic layer 10, the decorative layer 20, the interface layer 30 and the reinforced layer 40 are all different, and the combination of low thermal conductive materials with different thermal conductivities can form a thermal resistance gradient in the floor slab structure, so that the heat is more evenly dispersed when the heat is transferred in the wall, and the thermal bridge effect is significantly inhibited, thereby further improving the thermal insulation effect of the floor slab. It should be noted that the thermal bridge effect refers to the phenomenon that, in the building structure, due to the difference in thermal conductivity of the materials or the change in the geometric shape, the heat flow in some local area is more active than the surrounding area, thereby causing the heat to be concentratedly lost or obtained. Among them, the difference in thermal conductivity of the materials refers to the difference in thermal conductivity of the material throughout a certain area and the material of the adjacent area. For example, in a monomer floor slab, a thermal conductive column penetrates the top surface and the bottom surface of the monomer floor slab (i.e. penetrates the foamed ceramic layer 10, the decorative layer 20, the interface layer 30 and the reinforced layer 40), and the thermal conductivity of the thermal conductive column is different from the thermal conductivity of the material outside the thermal conductive column, so that the thermal conductive column forms a bridge between the top surface and the bottom surface of the monomer floor slab, and the heat of the top surface of the monomer floor slab is dissipated to the bottom surface of the monomer floor slab through the thermal conductive column.

[0031] It should be noted that the thickness of the foamed ceramic layer 10 ranges from 10 to 120 mm, the thickness of the reinforced layer 40 ranges from 3 to 20 mm, the thickness of the decorative layer 20 ranges from 1 to 10 mm, and the thickness of the interface layer 30 ranges from 2 to 10 mm. In addition, the thermal conductivities of the foamed ceramic layer 10, the decorative layer 20, the interface layer 30 and the reinforced layer 40 are all different, and in the embodiment of the utility model, the thermal conductivities from large to small are: the reinforced layer 40, the interface layer 30, the decorative layer 20 and the foamed ceramic layer 10.

[0032] Further, the decorative layer 20 is located at the top layer of the floor slab structure, and the top surface of the decorative layer 20 is designed as a stone-like pattern (such as Figure 4 as shown), which can improve the appearance of the floor slab structure.

[0033] Further, the bottom surface of the foamed ceramic layer 10 is provided with a first groove 11, and a wire pipe 50 is arranged in the first groove 11. The bottom surface of the foamed ceramic layer 10 is also provided with a second groove 12, and a water pipe 60 is arranged in the second groove 12. Specifically, the side wall surface of the first groove 11 is perpendicular to the side wall surface of the second groove 12, the side wall surface of the first groove 11 is perpendicular to the first side surface of the foamed ceramic layer 10, the side wall surface of the second groove 12 is perpendicular to the second side surface of the foamed ceramic layer 10, and the first side surface of the foamed ceramic layer 10 is perpendicular to the second side surface, that is, the first groove 11 is a transverse pipeline groove, and the second groove 12 is a longitudinal pipeline groove. Optionally, the depth of the second groove 12 is greater than the depth of the first groove 11, the distance from the water pipe 60 to the bottom surface of the foamed ceramic layer 10 is greater than the distance from the wire pipe 50 to the bottom surface of the foamed ceramic layer 10, that is, the water pipe 60 is located above the wire pipe 50.

[0034] By arranging the transverse pipeline groove and the longitudinal pipeline groove, the pipelines (including the wire pipe 50 and the water pipe 60) can be integrated under the floor slab, avoiding the problem of disordered pipelines in the traditional floor slab, and improving the overall appearance and neatness; the integrated pipeline layout makes the pipeline maintenance more convenient, that is, when the pipeline needs to be repaired or replaced, only the corresponding monomer floor slab needs to be disassembled, without the need to damage the ground structure in a large area, thereby reducing the maintenance cost; meanwhile, by reasonably arranging the transverse and vertical pipeline grooves, the space under the floor slab can be fully utilized, avoiding space waste and improving the space utilization rate.

[0035] It should be noted that when the foamed ceramic decorative floor slab structure disclosed in the embodiments of the present application is applied to an indoor floor, the floor slab structure is provided with the groove 60 and the groove 50; when the foamed ceramic decorative floor slab structure is applied to an outdoor floor, the floor slab structure can be free of the groove 60 and the groove 50.

[0036] During construction and paving, ①cleaning treatment, first, the ground base is cleaned, including cleaning dirt, dust and the like on the ground, keeping the ground dry, and leveling the local uneven parts; ②line positioning, according to the pipeline layout design, horizontal or vertical control lines are popped out on the base, so as to facilitate the subsequent paving work; ③prearranging blocks, according to the popped control lines, the monomer floor slabs are prearranged according to the number, and it is ensured that the pipelines are integrated under the floor slab in the groove; ④applying adhesive layer, a 3mm to 7mm adhesive layer is applied on the ground base as an adhesive layer, and the surface is scraped flat, so as to ensure that there is no problem such as hollowing, unevenness and the like; ⑤paving, paving is performed according to the predetermined control lines, so as to ensure that the foamed ceramic decorative floor slab is closely combined with the adhesive layer, and the flatness between the multiple monomer floor slabs is ensured, and the gap between the two adjacent monomer floor slabs is adjusted and filled.

[0037] The above-described embodiments are merely used to illustrate the technical solutions of the present application, but not to limit the present application; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features thereof can be replaced equivalently; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A foamed ceramic decorative flooring panel structure, characterized by, The single floor board comprises: a foamed ceramic layer (10); a decorative layer (20) disposed on the foamed ceramic layer (10); an interface layer (30) disposed between the foamed ceramic layer (10) and the decorative layer (20), the interface layer (30) bonding the foamed ceramic layer (10) and the decorative layer (20); a reinforcing layer (40) disposed between the decorative layer (20) and the interface layer (30), the reinforcing layer (40) bonding the decorative layer (20) and the interface layer (30), the reinforcing layer (40) being high ductility concrete; wherein the decorative layer (20) and the reinforcing layer (40) can be combined together to form an entirety.

2. The foamed ceramic decorative flooring panel structure according to claim 1, characterized in that, The interface layer (30) is one of an interface agent, a polymer mortar or a reinforced mortar.

3. The foamed ceramic decorative flooring panel structure according to claim 1, wherein, The foamed ceramic layer (10) is provided with a first groove (11) on a bottom surface, and a wire pipe (50) is disposed in the first groove (11).

4. The foamed ceramic decorative flooring panel structure according to claim 3, wherein, The foamed ceramic layer (10) is further provided with a second groove (12) on the bottom surface, and a water pipe (60) is disposed in the second groove (12).

5. The foamed ceramic decorative flooring panel structure according to claim 4, wherein, The side wall surface of the first groove (11) is perpendicular to the side wall surface of the second groove (12).

6. The foamed ceramic decorative flooring panel structure according to claim 4, wherein, The side wall surface of the first groove (11) is perpendicular to a first side surface of the foamed ceramic layer (10), and the side wall surface of the second groove (12) is perpendicular to a second side surface of the foamed ceramic layer (10), and the first side surface and the second side surface of the foamed ceramic layer (10) are perpendicular.

7. The foamed ceramic decorative flooring panel structure according to claim 4, wherein, The depth of the second groove (12) is greater than the depth of the first groove (11), and the distance from the water pipe (60) to the bottom surface of the foamed ceramic layer (10) is greater than the distance from the wire pipe (50) to the bottom surface of the foamed ceramic layer (10).