Carbon rod plug for plugging industrial silicon furnace
By designing carbon rod plugs, the problems of melting, contamination, and displacement of cast iron plugs were solved, achieving accurate sealing at high temperatures and reducing costs.
Patent Information
- Application Number
- CN202422905642.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-11-27
AI Technical Summary
Existing cast iron plugs are prone to melting and contaminating product quality when sealing industrial silicon furnace holes, and are also prone to misalignment during manual operation, leading to inaccurate sealing and increasing operation time.
It adopts a carbon rod plug design, including a first plug with external thread connection and a second plug with thread groove, and is equipped with a support rod and a fixing band limit structure to prevent displacement. High temperature resistant material is used to avoid melting.
This avoids product contamination, improves the accuracy and efficiency of sealing, and reduces operating costs.
Smart Images

Figure CN223610588U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a furnace eye plugging device technical field, concretely relates to a carbon rod plug for industrial silicon furnace eye plugging. BACKGROUND
[0002] The production of industrial silicon is a continuous smelting intermittent tapping mode, and after smelting for a certain period of time, the high-temperature liquid silicon water in the furnace needs to be discharged by opening the second floor tapping hole, and after the tapping is completed, the furnace eye needs to be resealed and smelting continues. When the tapping is completed, the furnace eye is manually plugged, the cast iron plug is used to push the plugging material (silicon block, mud ball) into the furnace eye, and the furnace eye is tightly sealed. During this process, the high-temperature silicon water contacts the cast iron plug, causing the plug to melt to some extent, thereby contaminating the product quality. In addition, during the process of manually plugging the furnace eye, especially when the worker pushes the cast iron plug back and forth, the plugging carbon rod is easy to deviate on the first roller of the screen, thereby causing the worker to be unable to accurately push the cast iron plug and push the plugging material into the furnace eye each time. SUMMARY
[0003] The utility model discloses a carbon rod plug for industrial silicon furnace eye plugging, which is used for processing and manufacturing the burnt-through carbon rod used in other processes into a carbon rod plug, which is used in cooperation with the cast iron plug. This can avoid product contamination, reduce use cost, and avoid the problem that the plugging material is difficult to be accurately pushed into the furnace eye when the worker pushes the carbon rod plug during the process of plugging the furnace eye.
[0004] The utility model discloses a carbon rod plug for industrial silicon furnace eye plugging, which is used for processing and manufacturing the burnt-through carbon rod used in other processes into a carbon rod plug, which is used in cooperation with the cast iron plug. This can avoid product contamination, reduce use cost, and avoid the problem that the plugging material is difficult to be accurately pushed into the furnace eye when the worker pushes the carbon rod plug during the process of plugging the furnace eye.
[0005] A carbon rod plug for industrial silicon furnace eye plugging is provided, which comprises:
[0006] A first plug is provided with external threads on the outer wall thereof;
[0007] A second plug is provided with a threaded groove on the end thereof along the central axis direction thereof, and the first plug and the second plug are connected by threads;
[0008] A support rod is arranged at the other end of the first plug and used for lifting the second plug to plug the furnace eye, the outer wall of the support rod is provided with a fixing belt, both ends of the fixing belt are provided with fixing plates, and the outer walls of the two fixing plates are provided with support plates;
[0009] The horizontal distance between the two fixed plates is equal to the outer diameter of the support rod, and each fixed plate is rotationally connected with the adjacent support plate.
[0010] Optionally, a first through hole is formed in the interior of one of the fixed plates for the fixing belt to pass through, and a second through hole is formed in the side wall of the fixed plate facing the support rod and communicating with the first through hole; a support rod is arranged in the interior of the fixed plate and located in the second through hole, a torsion spring is sleeved on the support rod, one end of the torsion spring is provided with a clamping block, and a plurality of clamping grooves are formed in the outer wall of the fixing belt and used for clamping the clamping block; and a pushing block is arranged on the top of the clamping block and passes through the second through hole.
[0011] Optionally, a second recess is formed in one end of each fixed plate facing the support plate, and a second roller is rotationally connected in the second recess in the interior of each fixed plate.
[0012] Optionally, a pull ring is hingedly arranged on the outer wall of the other end of the support rod.
[0013] Optionally, each support plate comprises a first support plate monomer and a second support plate monomer, the first support plate monomer and the second support plate monomer are hingedly connected, a first recess is formed in the opposite surface of the first support plate monomer and the second support plate monomer, and the two first recesses form a complete third through hole; a buckle is arranged on the side wall of the first support plate monomer, and a clamping ring matched with the buckle is arranged on the side wall of the second support plate monomer.
[0014] Optionally, a spherical blocking part is arranged at one end of the fixing belt passing through the first through hole.
[0015] Optionally, the fixing belt, the fixed plate, the support plate, the second roller, the support rod, the torsion spring, the pushing block, the clamping ring, the buckle and the pull ring are made of high-temperature-resistant materials.
[0016] The utility model discloses the beneficial effect is:
[0017] 1. The cast iron plug is used as the first plug, the carbon rod is reprocessed and made into the second plug after burning through, the external thread is arranged on the outer wall of the first plug, the threaded groove is arranged in the interior of the second plug, so that the first plug can be connected on the second plug in the threaded connection mode, then the support rod is arranged at the other end of the first plug, the support rod is convenient for the staff to hold, and the support rod is pushed back and forth to make the second plug impact the furnace hole material located at the furnace hole, because the second plug is made of graphite material, compared with the cast iron plug, it is not affected by high temperature and melts, so that the final product quality is not affected.
[0018] 2. By setting the support plate at the first roller in the baffle, and then passing the support rod through the gap between the fixing belt between the two fixed plates and the first roller, the support plate can be limited to the left and right. This prevents the support rod from shifting left and right when the operator hits the furnace hole material, which would cause the impact position to be inaccurate and thus increase the operation time. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 A schematic diagram of a carbon rod plug for plugging holes in an industrial silicon furnace;
[0021] Figure 2 A schematic diagram showing the connection of the support plate, fixing plate, and fixing strap when the support rod is working on the screen.
[0022] Figure 3 for Figure 2 A magnified view of a portion of point A in the middle;
[0023] Figure 4 This is a schematic diagram of the support plate structure;
[0024] Figure 5 This is a side view of the fixed plate.
[0025] Figure label:
[0026] 1-First plug, 2-Second plug, 3-Support rod, 4-Baffle, 5-First roller;
[0027] 6-Support plate, 60-First support plate unit, 61-Second support plate unit, 601-Snap fastener, 611-Snap ring, 62-First groove;
[0028] 7-Fixing plate, 70-First through hole, 71-Fixing strap, 72-Second through hole, 73-Support rod, 74-Torsion spring, 75-Pulling block, 76-Slot, 77-Second groove, 78-Second roller, 79-Spherical blocking part;
[0029] 8-Pull ring. Detailed Implementation
[0030] In the description of the utility model, it is understood that the directions or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" are based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as limiting the utility model.
[0031] The following disclosure provides many different embodiments or examples for implementing different structures of the utility model. In order to simplify the disclosure of the utility model, the components and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the utility model.
[0032] The embodiments of the utility model will be described in detail below with reference to the drawings. Embodiment
[0033] As Figures 1-3 shown, the embodiment provides a carbon rod plug for blocking the eye of an industrial silicon furnace, comprising:
[0034] The first plug 1 is provided with external threads on the outer wall thereof;
[0035] The second plug 2 is provided with a threaded groove at the end thereof along the central axis direction of the second plug 2, and the first plug 1 and the second plug 2 are connected through threads;
[0036] The support rod 3 is arranged at the other end of the first plug 1 and is used for lifting the second plug 2 to block the eye.
[0037] In use, the cast iron plug is used as the first plug 1, the carbon rod is reprocessed to form the second plug 2, the external threads are arranged on the outer wall of the first plug 1, the threaded groove is arranged in the second plug 2, so that the first plug 1 can be connected to the second plug 2 through threads, then the support rod 3 is arranged at the other end of the first plug 1, the support rod 3 is convenient for the staff to hold and push back and forth, so that the second plug 2 impacts the eye material located at the eye, and because the second plug 2 is made of graphite material, it is not affected by high temperature and does not melt, so as to not affect the quality of the final product.
[0038] In one of the embodiments, as Figure 2 shown, the outer wall of the support rod 3 is paved with the fixing belt 71, both ends of the fixing belt 71 are provided with the fixing plate 7, and the outer walls of the two fixing plates 7 are provided with the support plate 6.
[0039] In use, by setting the support plate 6 at the first roller 5 in the screen 4, and then passing the support rod 3 through the gap between the first roller 5 and the fixing belt 71 between the two fixing plates 7, the support plate 6 can be limited left and right, preventing the support rod 3 from deviating left and right when the worker impacts the furnace eye material, so that the impact position is not accurate, thereby increasing the operation time.
[0040] In one embodiment, as shown in Figure 2 The horizontal distance between the two fixing plates 7 is equal to the outer diameter of the support rod 3.
[0041] In use, the horizontal distance between the two fixing plates 7 is equal to the outer diameter of the support rod 3, which can limit the support rod 3 in the horizontal direction, avoiding the support rod 3 from deviating left and right during plugging, which affects the plugging operation of the furnace eye.
[0042] In one embodiment, as shown in Figure 2 and Figure 3 Each fixing plate 7 is rotationally connected with the adjacent support plate 6.
[0043] In use, the fixing plate 7 is rotationally connected with the support plate 6, so that the support rod 3 can rotate on the first roller 5 with the center axis of the first roller 5 as the rotation axis, which is generally used when starting the plugging preparation operation or when the impact position of the support plate 6 needs to be adjusted, avoiding the influence of the fixing belt 71 on the support rod 3.
[0044] In one embodiment, as shown in Figure 2 and Figure 3 The inside of one of the fixing plates 7 is provided with a first through hole 70 for the fixing belt 71 to pass through, and the side wall of the fixing plate 7 facing the support rod 3 is provided with a second through hole 72 communicating with the first through hole 70; the inside of the fixing plate 7 is provided with a support rod 73 located in the second through hole 72, and a torsion spring 74 is sleeved on the support rod 73, one end of the torsion spring 74 is provided with a clamping block, and the outer wall of the fixing belt 71 is provided with a plurality of clamping grooves 76 clamped with the clamping block; the top of the clamping block is provided with a push block 75 passing through the second through hole 72.
[0045] In use, the fixing band 71 can pass through the first through hole 70 to adjust the length, thereby limiting the support rod 3 of different sizes. Specifically, one end of the fixing band 71 is fixedly connected to the top of one of the fixing plates 7, and the other end passes through the first through hole 70. The first through hole 70 is opened from the top of the fixing plate 7 to the bottom of the fixing plate 7, so that the fixing band 71 can enter from the top of the fixing plate 7 and pass out from the bottom of the fixing plate 7. A second through hole 72 is opened on the side wall of the fixing plate 7, and the second through hole 72 is located on the side wall of the fixing plate 7 facing the support rod 3. A support rod 73 is arranged in the second through hole 72. A torsional spring 74 is sleeved on the support rod 73. One end of the torsional spring 74 is provided with a clamping block, and the other end is abutted against the inner wall of the fixing plate 7 located in the second through hole 72. A clamping groove 76 is opened on the fixing band 71 at the position passing through the first through hole 70. The clamping block can limit the fixing band 71 through the clamping groove 76. When the length of the fixing band 71 needs to be limited, the fixing band 71 can be pulled down. When the length of the fixing band 71 needs to be limited, the fixing band 71 needs to be pulled up to achieve the adjustment effect.
[0046] In the above embodiment, since the temperature around the furnace hole is very high during the process of plugging the furnace hole, the material of the fixing band 71 needs to be selected as a flexible material resistant to high temperature and having a certain strength, which can limit the support plate 6 in the case of resisting high temperature.
[0047] In one of the embodiments, as shown in Figure 5 Each fixing plate 7 is provided with a second groove 77 at one end facing the support plate 6. A second roller 78 is rotatably connected in the second groove 77.
[0048] In use, the support rod 3 moves back and forth in the screen 4 to plug the furnace hole. During the plugging process, the support rod 3 is limited to slide left and right by the two fixing plates on the support plate 6. The second groove 77 is opened on the fixing plate, and the second roller 78 is rotatably connected in the second groove 77. The second roller 78 is in rolling contact with the support rod 3, so that the support rod 3 moves more smoothly between the two fixing plates.
[0049] In one of the embodiments, as shown in Figure 1 A pull ring 8 is hinged to the outer wall near the other end of the support rod 3.
[0050] In use, the pull ring 8 is hinged to the outer wall of the other end of the support rod 3, so that after the staff completes the plugging operation of the furnace hole, the pull ring 8 is opened from the support rod 3. After being opened, the staff holds the pull ring 8 and pulls the support rod 3 away from the industrial silicon furnace, so that the support rod 3 can be more labor-savingly taken off the screen 4, saving the physical consumption of the staff.
[0051] In one embodiment, as shown in Figure 4 each support plate 6 comprises a first support plate body 60 and a second support plate body 61, the first support plate body 60 and the second support plate body 61 are hinged, and a first recess 62 is formed on the opposite side of the first support plate body 60 and the second support plate body 61, and the two first recesses 62 form a complete third through hole; a buckle 601 is arranged on the side wall of the first support plate body 60, and a clasp 611 matched with the buckle 601 is arranged on the side wall of the second support plate body 61.
[0052] In use, each support plate 6 is divided into a first support plate body 60 and a second support plate body 61, and adjacent first support plate bodies 60 and second support plate bodies 61 are hinged to each other, and the hinge point is located at the top of the first support plate body 60 and the second support plate body 61, so that the support plate 6 can be detachably installed on the first roller 5 of the screen 4. A first recess 62 is formed on the opposite side walls of the first support plate body 60 and the second support plate body 61, and when the first support plate body 60 and the second support plate body 61 are rotated to contact each other, the first recesses 62 formed on the two support plate bodies 6 form a complete third through hole, which is used for the first roller 5 of the screen 4 to pass through, and the first roller 5 is rotatably connected with the first support plate body 60 and the second support plate body 61 at this time. The buckle 601 is arranged on the outer wall of the first support plate body 60, and the clasp 611 is arranged on the outer wall of the second support plate body 61, and the buckle 601 and the clasp 611 are matched with each other, and after the first support plate body 60 and the second support plate body 61 are close to each other, the buckle 601 and the clasp 611 are buckled, and at this time, the support plate 6 is rotatably connected with the first roller 5.
[0053] In the above embodiment, when the first support plate body 60 and the second support plate body 61 are locked by the buckle 601 and the clasp 611, the bottom of the support plate 6 should be in contact with the inner bottom of the screen 4, and it is worth noting that the inner bottom of the screen 4 mentioned here is the window of the screen 4 where the first roller 5 is arranged, and the inner bottom position of the window is used to limit the displacement of the support plate 6, so as to avoid the displacement of the support plate 6 during the process of plugging the furnace eye.
[0054] In one embodiment, as shown in Figure 3 the end of the fixed band 71 passing through the first through hole 70 is provided with a spherical blocking part 79.
[0055] When in use, the spherical blocking part 79 can avoid the fixed band 71 from falling off from the first through hole 70 on the fixed plate. Specifically, the spherical blocking part 79 is arranged at the end of the fixed band 71 passing through the first through hole 70, and the outer diameter of the spherical blocking part 79 is larger than the inner diameter of the first through hole 70, so that the fixed band 71 cannot slide out of the first through hole 70 to cause falling off by adjusting the support rod 3 when the knob 75 is pushed away to make the torsion spring 74 disengage from the clamping groove 76 on the fixed band 71.
[0056] In one of the embodiments, the fixed band 71, the fixed plate, the support plate 6, the second roller 78, the support rod 73, the torsion spring 74, the knob 75, the clamping ring 611, the buckle 601 and the pull ring 8 are made of high-temperature-resistant material.
[0057] When in use, since the operation of plugging the furnace hole is close to the industrial silicon furnace, and the working temperature of the industrial silicon furnace is relatively high, the fixed band 71, the fixed plate, the support plate 6, the second roller 78, the support rod 73, the torsion spring 74, the knob 75, the clamping ring 611, the buckle 601 and the pull ring 8 are made of high-temperature-resistant material to improve the service life of the whole device.
[0058] Finally, it should be noted that: the above is only the preferred embodiment of the present application, and is not used to limit the present application. For those skilled in the art, the present application can have various changes and variations, and in the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other at will. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A carbon plug for industrial silicon furnace blind hole, characterized in that, The utility model relates to a kind of furnace hole closing device, including: First plug, outer wall is equipped with outer thread; Second plug, thread groove is opened in the direction along its central axis at end, the first plug and the second plug are connected by thread; Supporting stick, it is equipped in the other end of the first plug, for lifting second plug furnace hole closing, supporting stick outer wall is paved with fixing belt, the both ends of the fixing belt are equipped with fixed plate, the outer wall of two fixed plates is equipped with support plate; Wherein, the horizontal distance between two fixed plates is equivalent to the outer diameter of the supporting stick, each fixed plate is rotatably connected with its adjacent support plate.
2. The carbon plug for industrial silicon furnace according to claim 1, characterized in that, One of the fixed plates is internally provided with a first through hole for the fixing belt to pass through, and a second through hole is formed in the side wall of the fixed plate facing the supporting stick and communicating with the first through hole;The fixed plate is internally provided with a support rod located in the second through hole, a torsion spring is sleeved on the support rod, one end of the torsion spring is provided with a clamping block, and a plurality of clamping grooves are formed in the outer wall of the fixing belt and engaged with the clamping block;The top of the clamping block is provided with a push block passing through the second through hole.
3. The carbon plug for industrial silicon furnace according to claim 2, characterized in that, Each fixed plate is provided with a second recess at one end facing the support plate, and a second roller is rotatably connected in the second recess.
4. The carbon plug for industrial silicon furnace according to claim 3, characterized in that, The other end of the supporting stick is hingedly connected with a pull ring.
5. The carbon plug for industrial silicon furnace according to claim 4, characterized in that, Each support plate includes a first support plate monomer and a second support plate monomer, and the first support plate monomer and the second support plate monomer are hingedly connected between adjacent first support plate monomers and second support plate monomers;First recess is formed in the opposite surface of the first support plate monomer and the second support plate monomer, and two first recesses form a complete third through hole;The side wall of the first support plate monomer is provided with a buckle, and the side wall of the second support plate monomer is provided with a clasp matched with the buckle.
6. The carbon plug for industrial silicon furnace according to claim 2, characterized in that, The end of the fixing belt passing through the first through hole is provided with a spherical blocking part.
7. The carbon plug for industrial silicon furnace according to claim 5, characterized in that, The fixing belt, the fixed plate, the support plate, the second roller, the support rod, the torsion spring, the push block, the clasp, the buckle and the pull ring are all made of high-temperature resistant material.