Copper wire winding mechanism for coil processing

Abstract

The utility model discloses a copper wire winding mechanism for coil processing, which relates to the technical field of coil processing and comprises a cabinet, a feeding and discharging mechanism is arranged on the top of the cabinet close to the front side, and an automatic discharging mechanism is arranged on the top of the cabinet and on the left side of the feeding and discharging mechanism. A clamping device used for fixing the coil is arranged at the position, located on the rear side of the feeding and discharging mechanism, of the top of the machine cabinet. According to the copper wire winding mechanism for coil machining, a second motor drives a mechanical arm to rotate, a pneumatic clamping jaw grabs a coil, then a first lifting air cylinder descends, a first translation air cylinder moves reversely, the coil is placed to a clamping device to be clamped, after winding is completed, the feeding and discharging mechanism repeats the previous action process, the coil obtained after winding is completed is grabbed, and then the coil is wound through reverse movement. Finished coils are placed in the finished product box, automation of the whole winding process is achieved, and working efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of coil processing, specifically a copper wire winding mechanism for coil processing. BACKGROUND

[0002] In modern electronic equipment, as a key electronic component, the coil is widely used in transformers, motors, inductors and many other devices, and plays a decisive role in the performance of electronic equipment. Copper wire winding is the core link of coil manufacturing, which directly affects the quality and performance of the coil.

[0003] In the prior art, such as the patent with the publication number CN219394653U, a rotor coil winding machine is disclosed, which comprises a bottom plate and a vertical plate. The inner wall of the vertical plate is provided with a rotor clamping mechanism. The rotor clamping mechanism comprises a first rotating block. The outer wall of the first reciprocating lead screw is threadedly connected with a lead screw nut. The lower end of the lead screw nut is movably connected with a second rotating block through a pin shaft. The second rotating block is fixedly connected with a first disc. Through the cooperation of the bottom plate, the vertical plate and the rotor clamping mechanism, the first motor drives the first reciprocating lead screw to rotate, and the first reciprocating lead screw drives the lead screw nut to move. The rotating rod presses one end of the rotor against the roller. In this way, one side of the rotor can be fixed, the working time is reduced, and the working efficiency is improved. Through the cooperation of the bottom plate and the uniform winding mechanism, the rotor is uniformly wound. In this way, the copper wire winding of the rotor can be completed, the copper wires are prevented from being wound together, and the working quality of the winding machine is improved.

[0004] The device lacks an automatic coil feeding and discharging mechanism when winding the coil, which requires a large amount of manual intervention, thereby increasing labor costs and reducing work efficiency. Therefore, the utility model provides a copper wire winding mechanism for coil processing. UTILITY MODEL CONTENTS

[0005] In view of the shortcomings of the prior art, the utility model provides a copper wire winding mechanism for coil processing, which solves the problem of lack of automatic coil feeding and discharging mechanism, which requires a large amount of manual intervention, thereby increasing labor costs and reducing work efficiency.

[0006] In order to achieve the above object, the utility model discloses a copper wire winding mechanism for coil processing, including the cabinet, the position of the cabinet top near the front side is equipped with the feeding and discharging mechanism, the position of the cabinet top left side of feeding and discharging mechanism is equipped with the automatic material arranging mechanism, the position of the cabinet top rear side of feeding and discharging mechanism is equipped with the clamping device for fixing the coil, the position of the cabinet top rear side of clamping device is equipped with the winding device for the winding operation of the coil on the clamping device, the both sides of the cabinet top of clamping device are equipped with the wire guide mechanism for moving the wire to the coil on the clamping device.

[0007] Preferably, the two wire guide mechanisms each include a base mounted on the top surface of the cabinet, the base is an L-shaped structure, a wire box for placing the wire is mounted on the base, a second translation cylinder is mounted on the top of the base, a second lifting cylinder is mounted on the extension end of the second translation cylinder, and a wire pneumatic clamp jaw is mounted on the extension end of the second lifting cylinder.

[0008] Preferably, the extension ends of the two second translation cylinders are directed towards the clamping device, and the extension end of the second lifting cylinder is downward.

[0009] Preferably, a finished product box is mounted on the right side of the base on the top of the cabinet for placing the finished coil.

[0010] Preferably, the feeding and discharging mechanism can grab the coil on the turntable and place it into the clamping device, and the feeding and discharging mechanism can also grab the coil that has completed winding in the clamping device and place it into the finished product box.

[0011] Preferably, a wire feeding device is mounted on the rear side of the winding device on the top of the cabinet, an open-loop device is provided above the left side of the winding device on the top of the cabinet, and a human-machine interface is also mounted on the top of the cabinet.

[0012] Beneficial effects

[0013] The utility model provides a copper wire winding mechanism for coil processing. Compared with prior art, the following beneficial effects are achieved:

[0014] 1、This copper wire winding mechanism for coil processing, through the first motor drive turntable of automatic material arrangement mechanism, drive coil to disc holder opening, transition block guide positioning feed, then, the first lifting cylinder of feeding mechanism is driven to move by the first translation air cylinder, the first lifting cylinder rises after being in position, the second motor drives mechanical arm to turn, pneumatic clamping jaw grabs the coil, then the first lifting cylinder descends, the first translation air cylinder moves reversely, and the coil is placed to the clamping device, after winding is completed, the feeding mechanism repeats the previous action process, and the wound coil is grabbed, and then the finished product coil is placed into the finished product box through reverse movement, realizes the automation of whole winding process, improves work efficiency.

[0015] 2、This copper wire winding mechanism for coil processing, when needing to send the coil in the guide clamping device, the second lifting cylinder is moved to the appropriate position by the second translation air cylinder, then the second lifting cylinder drives the guide wire pneumatic clamping jaw to grab the guide wire in the guide wire box, and the guide wire is moved to the specified position of the coil on the clamping device, further improve the automation of winding. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the three-dimensional appearance schematic view of the utility model;

[0017] Figure 2 It is the three-dimensional appearance schematic view of the utility model Figure 1 The enlarged view of A in the utility model;

[0018] Figure 3 It is the three-dimensional appearance schematic view of the feeding mechanism of the utility model;

[0019] Figure 4 It is the three-dimensional appearance schematic view of the guide wire mechanism of the utility model.

[0020] In the drawing: 1, cabinet;2, automatic material arrangement mechanism;21, disc holder;22, first motor;23, turntable;24, transition block;3, feeding mechanism;31, base;32, first lifting cylinder;33, first translation air cylinder;34, second motor;35, mechanical arm;36, coil pneumatic clamping jaw;4, clamping device;5, wire feeding device;6, winding device;7, guide wire mechanism;71, base;72, guide wire box;73, second translation air cylinder;74, second lifting cylinder;75, guide wire pneumatic clamping jaw;8, open loop device;9, finished product box;10, man-machine interface. DETAILED DESCRIPTION

[0021] Clearly and completely describe the technical scheme in the embodiments of the utility model with the drawings in the embodiments of the utility model below, and obviously, the described embodiments are only a part of the embodiments of the utility model, and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without making creative labor belong to the scope of protection of the utility model.

[0022] The utility model provides two technical schemes:

[0023] Figures 1-4 The first embodiment is shown: a copper wire winding mechanism for coil processing, including the cabinet 1, the position of the top of cabinet 1 near front side is equipped with feeding and discharging mechanism 3, the position of the top of cabinet 1 left side in feeding and discharging mechanism 3 is equipped with automatic material arranging mechanism 2, the position of the top of cabinet 1 rear side in feeding and discharging mechanism 3 is equipped with the clamping device 4 for fixing coil, the position of the top of cabinet 1 rear side in clamping device 4 is equipped with the winding device 6 for the winding operation of the coil on clamping device 4, the top of cabinet 1 is equipped with the wire guide mechanism 7 for moving wire to the coil on clamping device 4 in the left and right sides of clamping device 4;Automatic material arranging mechanism 2 includes the disc rack 21 installed on the top surface of cabinet 1, the disc rack 21 inside is equipped with the turntable 23 of placing coil, the disc rack 21 bottom is equipped with the first motor 22 of driving the rotation of turntable 23, the right side outer wall of disc rack 21 is opened with the opening for coil passing, and the opening is equipped with the transition block 24 for guiding coil;Feeding and discharging mechanism 3 includes the base 31 installed on the top surface of cabinet 1, the first lifting cylinder 32 is slidably installed on the top surface of base 31, the first translation cylinder 33 is installed on the left side of the top surface of base 31, and the first translation cylinder 33 is fixedly connected with the first lifting cylinder 32, for driving the front and back movement of first lifting cylinder 32, the second motor 34 is installed on the top of first lifting cylinder 32, two mechanical arms 35 are installed on the output end of second motor 34, and the two mechanical arms 35 are vertically arranged, and the coil pneumatic clamping jaw 36 is installed on one side of mechanical arm 35.The feeding and discharging mechanism 3 can grasp the coil on the turntable 23 and place it into the clamping device 4, and the feeding and discharging mechanism 3 can also grasp the coil wound in the clamping device 4 and place it into the finished product box 9.

[0024] Specifically, the first motor 22 of the automatic discharging mechanism 2 drives the rotating disc 23 to rotate, and the rotating disc 23 drives the coil to move. When the coil reaches the opening of the disc holder 21, the transition block 24 guides the coil to accurately position at the feeding position. Then, the feeding and discharging mechanism 3 starts to operate. The first translation cylinder 33 extends and retracts, driving the first lifting cylinder 32 to move to the appropriate position. After that, the first lifting cylinder 32 rises, and the second motor 34 at the top drives the vertically arranged mechanical arm 35 to rotate. The coil pneumatic gripper 36 on one side of the mechanical arm 35 is aligned with the coil at the feeding position and grasps it. Then, the first lifting cylinder 32 descends, and the first translation cylinder 33 moves reversely to place the coil into the clamping device 4 for clamping. After winding, the feeding and discharging mechanism 3 repeats the previous action process to grasp the wound coil and place it into the finished product box 9, realizing the automation of the entire winding process.

[0025] Further, the clamping device 4 is composed of four rollers and is driven by a motor. When the winding device 6 winds the coil, the clamping device 4 can drive the coil to rotate, ensuring the smooth winding.

[0026] Figures 1-4 The second embodiment is shown, and the main difference from the first embodiment is that the two wire guide mechanisms 7 each include a base 71 installed on the top surface of the cabinet 1. The base 71 is L-shaped, and a wire box 72 for placing the wire is installed on the base 71. A second translation cylinder 73 is installed on the top of the base 71, and a second lifting cylinder 74 is installed on the extension end of the second translation cylinder 73. A wire pneumatic gripper 75 is installed on the extension end of the second lifting cylinder 74. The extension ends of the two second translation cylinders 73 are directed towards the clamping device 4, and the extension end of the second lifting cylinder 74 is directed downward. A finished product box 9 for placing the finished coil is installed on the top of the cabinet 1 at a position to the right of the base 31. A wire feeding device 5 is installed on the top of the cabinet 1 at a position behind the winding device 6. An open-loop device 8 is provided on the top of the cabinet 1 at a position above the left side of the winding device 6. A human-machine interface 10 is also installed on the top of the cabinet 1.

[0027] Specifically, when it is necessary to feed the wire to the coil in the clamping device 4, the second translation cylinder 73 moves the second lifting cylinder 74 to the appropriate position. Then, the second lifting cylinder 74 drives the wire pneumatic gripper 75 to grasp the wire in the wire box 72 and move it to the specified position of the coil in the clamping device 4, further improving the automation of the winding.

[0028] In the whole process, the wire feeding device 5 can deliver the enameled wire to the winding device 6 to provide materials for the winding work, the opening device 8 is above the left side of the winding device 6, and performs corresponding opening operation in the winding process to ensure the smooth winding, and when the feeding and discharging mechanism 3 takes out the coil after winding from the clamping device 4, it is placed in the finished product box 9 on the right side of the base 31 to complete the collection of finished products, in addition, the man-machine interface 10 is installed on the top of the cabinet 1, and the operator can set parameters, state monitoring and other operations of the whole winding mechanism through it to realize convenient control of the equipment.

[0029] Meanwhile, the contents not described in detail in the specification all belong to the prior art known by those skilled in the art.

[0030] Working principle: the first motor 22 of the automatic discharging mechanism 2 drives the rotating disc 23 to rotate, and the coil is delivered to the transition block 24 for guidance to the feeding position, the first translation cylinder 33 and the first lifting cylinder 32 of the feeding and discharging mechanism 3 cooperate to drive the mechanical arm 35, the coil is grabbed by the coil pneumatic clamp jaw 36 and placed in the clamping device 4 for clamping, the enameled wire is fed to the storage ring in the winding device 6 by the wire feeding device 5, the winding device 6 starts winding after the storage is completed, the second translation cylinder 73 and the second lifting cylinder 74 of the wire guide mechanism 7 cooperate to send the wire to the product position by the wire guide pneumatic clamp jaw 75, the storage ring continues to wind and press the wire, the winding is finished, the finished coil is grabbed by the feeding and discharging mechanism 3 again and placed in the finished product box 9, and the automatic winding is realized through the cyclic operation.

[0031] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0032] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A copper wire winding mechanism for coil processing, comprising a cabinet (1), characterized in that: The upper and lower feeding mechanism (3) is arranged at the top of the cabinet (1) near the front side, the automatic discharging mechanism (2) is arranged at the left side of the top of the cabinet (1) behind the upper and lower feeding mechanism (3), the clamping device (4) for fixing the coil is arranged at the right side of the top of the cabinet (1) behind the upper and lower feeding mechanism (3), the winding device (6) for winding the coil on the clamping device (4) is arranged at the left and right sides of the top of the cabinet (1) behind the clamping device (4), and the wire guide mechanism (7) for moving the wire to the coil on the clamping device (4) is arranged at the top of the cabinet (1). The automatic discharging mechanism (2) comprises a disc rack (21) arranged on the top surface of the cabinet (1), a rotating disc (23) for placing the coil is arranged in the disc rack (21), a first motor (22) for driving the rotating disc (23) to rotate is arranged on the bottom of the disc rack (21), an opening for the coil to pass through is arranged on the outer wall of the right side of the disc rack (21), and a transition block (24) for guiding the coil is arranged on the opening. The upper and lower feeding mechanism (3) comprises a base (31) arranged on the top surface of the cabinet (1), a first lifting cylinder (32) is slidingly arranged on the top surface of the base (31), a first translation cylinder (33) is arranged on the left side of the top surface of the base (31) and fixedly connected with the first lifting cylinder (32) at the telescopic end of the first translation cylinder (33), so as to drive the first lifting cylinder (32) to move forward and backward, a second motor (34) is arranged on the top of the first lifting cylinder (32), two mechanical arms (35) are arranged on the output end of the second motor (34) and arranged vertically, and a coil pneumatic clamping jaw (36) is arranged on one side of the mechanical arm (35).

2. A copper wire winding mechanism for coil processing according to claim 1, characterized in that: The two wire guide mechanisms (7) each comprise a base (71) arranged on the top surface of the cabinet (1), the base (71) is in L-shaped structure, a wire box (72) for placing the wire is arranged on the base (71), a second translation cylinder (73) is arranged on the top of the base (71), a second lifting cylinder (74) is arranged at the telescopic end of the second translation cylinder (73), and a wire pneumatic clamping jaw (75) is arranged at the telescopic end of the second lifting cylinder (74).

3. A copper wire winding mechanism for coil processing according to claim 2, characterized in that: The telescopic ends of the two second translation cylinders (73) are directed towards the clamping device (4), and the telescopic end of the second lifting cylinder (74) is directed downwards.

4. The copper wire winding mechanism for coil processing according to claim 1, characterized in that: A finished product box (9) is arranged on the right side of the base (31) at the top of the cabinet (1) for placing the finished coil.

5. A copper wire winding mechanism for coil processing according to claim 4, characterized in that: The upper and lower feeding mechanism (3) can grasp the coil on the rotating disc (23) and place it into the clamping device (4), and the upper and lower feeding mechanism (3) can also grasp the coil wound in the clamping device (4) and place it into the finished product box (9).

6. A copper wire winding mechanism for coil processing according to claim 1, characterized in that: The wire feeding device (5) is installed on the top of the cabinet (1) at the rear side of the winding device (6), the open loop device (8) is arranged on the top of the cabinet (1) above the left side of the winding device (6), and the man-machine interface (10) is also installed on the top of the cabinet (1).

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