Electrical control box with internal subdivision protection

By combining internal compartment protection design with heat dissipation ducts, the problem of reduced insulation level of electrical control boxes in harsh environments is solved, achieving higher safety protection and stable operation.

CN223612922UActive Publication Date: 2025-11-28HANGZHOU GOLD NEW ENERGY TECH
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422971594.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-11-28
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

In harsh environments, the insulation level of electrical control boxes decreases, leading to safety hazards such as leakage and short circuits, which affect the stable operation of the system.

Method used

The internal compartment protection design physically separates electrical components and cools them through heat dissipation ducts, improving electrical clearance and creepage distance to prevent potential hazards such as arcing and short circuits.

Benefits of technology

It effectively prevents mutual interference between electrical components, improves safety, and ensures the stable operation of the electrical control box in harsh environments.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223612922U_ABST
    Figure CN223612922U_ABST
Patent Text Reader

Abstract

The utility model relates to an electrical control box with internal subdivision protection, which comprises a box body and a plurality of electrical components, a controller and a power supply which are arranged in the box body, the electrical components, the controller and the power supply are connected through conductive copper bars to form a main loop, the box body is formed by combining an upper cover, a base and a lower cover in sequence from top to bottom, and the upper cover is connected with the base. The top of the base is provided with a plurality of mounting grooves for independently mounting the electrical components and the conductive copper bars, and the electrical components and the conductive copper bars are mounted in the mounting grooves; a partition fence is mounted on the top surface of the base, a plurality of partition plates are arranged on the partition fence, and the partition plates are matched with the mounting grooves in a matched mode to form a plurality of partition bins at the top of the base; the base is further provided with a heat dissipation air channel, a heat dissipation fan is arranged at the inlet end of the heat dissipation air channel, and the heat dissipation air channel is communicated with the installation grooves and covers the partition bins. According to the utility model, electrical hidden dangers such as arc discharge and short circuit can be effectively prevented, and the electrical control box is protected.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of electrical control box, especially relates to an electrical control box with internal cabin protection. BACKGROUND

[0002] The electrical control box is a kind of electrical equipment commonly used in the fields of power, machinery and chemical industry, and plays a pivotal role. In the complex industrial environment, it coordinates the flow and conversion of various power signals like an experienced conductor, ensuring the stable operation of the whole system.

[0003] From the appearance, the electrical control box is usually made of solid metal material to resist various harsh environments. Its appearance design is simple and elegant, and the surface treatment adopts anti-rust and anti-corrosion process, so that the control box can still maintain its original function and beauty during long-term use.

[0004] Opening the cover of the control box, the internal structure is clear. Precise circuit board, complex wiring terminal and various specifications of relay and contactor and other electrical components jointly constitute the core part of the control box. The layout of these electrical components is orderly, which ensures the smooth transmission of electrical signals.

[0005] The function of the electrical control box is mainly to concentrate the control and distribution of power signals. It can accurately control the motor, valve, sensor and other equipment according to the system demand, and realize the goal of automatic production. At the same time, it also has the protection function of overload, short circuit and other protection functions, which can ensure the self-protection of the equipment in abnormal conditions, reduce the damage of the equipment and the occurrence of accidents, and shoulder the responsibility of opening, breaking control and protecting the main circuit of electrical equipment.

[0006] In the process of precise design and installation, every detail of the electrical control box is strictly considered. In order to meet the electrical performance requirements of insulation voltage resistance, it is necessary to maintain a certain electrical clearance and creepage distance to ensure the safe and stable operation of the system under various voltage and current impact. Moreover, according to different use environment and working state of electrical equipment, the complexity and variability of the surrounding environment should also be considered in design and installation.

[0007] However, when the use environment becomes harsh, such as high temperature, high humidity, existence of corrosive gas, aging of electrical components and other abnormal conditions, the internal environment of the electrical protection control box will be affected. These factors will lead to the increase of electrical environment pollution level, and the insulation level in the box will gradually decrease. When the insulation level decreases to a certain extent, there will be safety hazards such as electric leakage, short circuit and arc, which seriously threatens the stable operation of the whole system. INVENTION CONTENTS

[0008] The utility model wants to solve the technical problem to provide a kind of electrical control box with internal compartment protection, by the physical separation of electrical element in box body, and guarantee each electrical element can effectively cool down, reduce the mutual influence between each electrical element, improve electrical clearance and creepage distance, effectively prevent the electrical hidden danger such as arc, short circuit, provide protection for electrical control box.

[0009] The utility model provides a kind of electrical control box with internal compartment protection, including box body and install in the several electrical components of box body, controller, power, the electrical component, controller and power are connected by conducting copper bar between formation main circuit, the box body is from top to bottom by upper cover, base and lower cover combination in turn, the base top is equipped with the installation groove for the independent installation of each electrical component and conducting copper bar, the electrical component and conducting copper bar are all installed in installation groove;The base top surface is installed with the separation fence, the separation fence is equipped with several partition plates, the partition plate is matched with each installation groove in base top and forms several separate warehouses;The base top is also equipped with heat dissipation air duct, the heat dissipation air duct inlet end is equipped with heat dissipation fan, and the heat dissipation air duct is communicated with each installation groove, and covers each separate warehouse.The upper cover, base, lower cover and separation fence all use the insulating material that can meet the operating requirement of thermal performance (flame retardant grade and thermal deformation temperature etc.) and electric performance (volume resistivity, dielectric strength etc.).

[0010] Preferably, the power is fixedly installed on the base top.

[0011] Preferably, the controller is fixedly installed on the base bottom. That is, the electrical component and the power are installed on the base top, and the controller is fixedly installed on the base bottom, so as to separate the high-voltage circuit and the control circuit.

[0012] Preferably, the base is provided with a main circuit switch handle communicated with the main circuit.

[0013] Preferably, the box body is provided with a main circuit connector communicated with the main circuit, a communication control signal connector, a switch button and an indicator lamp, and a power connector. The main circuit connector is used for connecting with an external circuit; the communication control signal connector is used for communicating and controlling with the outside; the switch button and the indicator lamp are used for starting the control box to work.

[0014] Preferably, the base top surface is provided with a fixing groove, the separation fence bottom is provided with a clamping portion, and the clamping portion is clamped with the fixing groove.

[0015] Preferably, the separation fence is provided with a plurality of reinforcing ribs or support columns.

[0016] Preferably, the upper cover, the base and the lower cover are fixed by bolts.

[0017] Preferably, the partition fence top surface is connected with the upper cover bottom surface.

[0018] The utility model has the following technical effects:

[0019] The partition compartment formed by the partition fence and the installation groove physically separates the electrical components, and the cooling air duct cools the devices in the partition compartment, thereby reducing the mutual influence between the electrical components, providing higher safety protection for the electrical components in the electrical control box, improving the electrical clearance and the creepage distance, and effectively preventing electrical hazards such as arc, short circuit, and the like. BRIEF DESCRIPTION OF DRAWINGS

[0020] Fig. 1 The utility model discloses an electrical control box with internal partition protection.

[0021] Fig. 2 The utility model discloses an electrical control box with internal partition protection.

[0022] Fig. 3 The utility model discloses an electrical control box with internal partition protection.

[0023] Fig. 4 The utility model discloses an electrical control box with internal partition protection.

[0024] In the figure: 1, upper cover;2, base;3, lower cover;4, electrical component;5, controller;6, power supply;7, conductive copper bar;8, installation groove;9, partition fence;91, partition plate;10, partition compartment;11, cooling air duct;12, cooling fan;13, main circuit switch handle;14, main circuit connector;15, communication control signal connector;16, switch button and indicator light;17, power connector. DETAILED DESCRIPTION

[0025] In order to make the utility model's purpose, technical scheme and advantage more clear, the following will be specifically described to the utility model in combination with the drawings.

[0026] For example, Figs. 1 to 4As shown, an electrical control box with internal compartment protection includes a box body and a plurality of electrical components 4, a controller 5, and a power supply 6 installed in the box body. The electrical components 4, the controller 5, and the power supply 6 are connected by conductive copper bars 7 to form a main circuit. The box body is composed of an upper cover 1, a base 2, and a lower cover 3 from top to bottom. The base 2 is provided with a plurality of mounting grooves 8 on the top for independently mounting the electrical components 4 and the conductive copper bars 7. The electrical components 4 and the conductive copper bars 7 are installed in the mounting grooves 8. The base 2 is installed with a partition fence 9 on the top. The partition fence 9 is provided with a plurality of partition plates 91. The partition plates 91 are matched with the mounting grooves 8 on the top of the base 2 to form a plurality of partition compartments 10. The base 2 is also provided with a heat dissipation air duct 11. The heat dissipation air duct 11 is provided with a heat dissipation fan 12 at the inlet end. The heat dissipation air duct 11 is in communication with the mounting grooves 8 and covers the partition compartments. The upper cover 1, the base 2, the lower cover 3, and the partition fence 9 are made of insulating materials that meet the thermal performance (flame retardant level and heat distortion temperature, etc.) and electrical performance (volume resistivity, dielectric strength, etc.) requirements.

[0027] The partition compartments 10 formed by the partition fence 9 and the mounting grooves 8 physically separate the electrical components and cool the devices in the partition compartments through the cooling air duct. This reduces the mutual influence between the electrical components 4 and provides higher safety protection for the electrical components in the electrical control box. It also increases the electrical clearance and the creepage distance to effectively prevent electrical hazards such as arc and short circuit.

[0028] The power supply 6 is fixedly installed on the top of the base 2, and the controller 5 is fixedly installed on the bottom of the base 2. That is, the electrical components 4 and the power supply 6 are installed on the top of the base 2, and the controller 5 is fixedly installed on the bottom of the base 2, thereby separating the high-voltage circuit and the control circuit.

[0029] The base 2 is provided with a main circuit switch handle 13 in communication with the main circuit.

[0030] The box body is provided with a main circuit connector 14 in communication with the main circuit, a communication control signal connector 15, a switch button and indicator light 16, and a power supply connector 17. The main circuit connector 14 is used to connect with the external circuit. The communication control signal connector 15 is used for communication and control with the outside. The switch button and indicator light 16 are used to start the control box to work. The main circuit connector 14 is provided with four, which are distributed in pairs on the upper cover 1 and the base 2. The communication control signal connector 15, the switch button and indicator light 16, and the power supply connector 17 are all distributed on the upper cover 1. The communication control signal connector 15 is provided with three.

[0031] The top surface of the base 2 is provided with a fixing groove, and the bottom of the partition fence 9 is provided with a clamping part. The clamping part is clamped with the fixing groove.

[0032] The partition fence 9 is provided with several reinforcing ribs or support columns.

[0033] The upper cover 1, the base 2 and the lower cover 3 are fixed by bolts.

[0034] The top surface of the partition fence 9 is connected with the bottom surface of the upper cover 1.

[0035] The above-described embodiments are only used to describe the preferred modes of the present application, and are not used to limit the scope of the present application. Without departing from the design spirit of the present application, various modifications and improvements of the technical solutions of the present application made by those skilled in the art shall fall within the protection scope determined by the claims of the present application.

Claims

1. An electrical control box with internal compartment protection, comprising a box body and a plurality of electrical components, controllers and power supplies installed in the box body, the electrical components, controllers and power supplies are connected by conductive copper bars to form a main circuit, characterized in that, The box is combined from top to bottom by an upper cover, a base and a lower cover, the top of the base is provided with a plurality of installation grooves for independently installing each electric element and the conductive copper bar, and the electric element and the conductive copper bar are installed in the installation grooves; the top surface of the base is provided with a separation fence, the separation fence is provided with a plurality of separation plates, the separation plates are matched with the installation grooves to form a plurality of separation compartments on the top of the base; the base is further provided with a heat dissipation air duct, the heat dissipation air duct is provided with a heat dissipation fan at the inlet end, the heat dissipation air duct is communicated with each installation groove and covers each separation compartment.

2. An electrical control box with internal compartmentalization protection according to claim 1, characterized in that, The power supply is fixedly installed on the top of the base.

3. An electrical control box with internal compartmentalization protection according to claim 1, characterized in that, The controller is fixedly installed on the bottom of the base.

4. An electrical control box with internal compartmentalization protection according to claim 1, characterized in that, The base is provided with a main circuit switch handle communicated with the main circuit.

5. An electrical control box with internal compartmentalization protection according to claim 1, characterized in that, The box is provided with a main circuit connector, a communication control signal connector, a switch button indicating lamp and a power supply connector communicated with the main circuit.

6. An electrical control box with internal compartmentalization protection according to claim 1, characterized in that, The top surface of the base is provided with a fixing groove, the bottom of the separation fence is provided with a clamping part, and the clamping part is clamped with the fixing groove.

7. An electrical control box with internal compartmentalization protection according to claim 1, characterized in that, The separation fence is provided with a plurality of reinforcing ribs or support columns.

8. An electrical control box with internal compartmentalization protection according to claim 1, characterized in that, The upper cover, the base and the lower cover are fixed by bolts.

9. An electrical control box with internal compartmentalization protection according to claim 1, characterized in that, The top surface of the separation fence is connected with the bottom surface of the upper cover.