Uniform screen material spreading mechanism of drum-type multi-layer filter press
By introducing a fixed track, moving trolley, and scraper design into the back pressure filter, the problem of uneven material spreading is solved, the discharge speed is improved, the moisture content of the sludge cake is reduced, and the maintenance process of the screen is simplified.
Patent Information
- Application Number
- CN202422836365.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-11-21
AI Technical Summary
In the current backpressure filter press, the material is directly fed onto the filter cloth through the feed pipe, resulting in uneven spreading of the slurry, uneven stress on the silt, slow discharge speed, and high moisture content in the slurry cake.
It adopts a screen material uniform spreading mechanism including a fixed track, a moving trolley, scrapers and a motor drive. The scrapers rotate and stir the material on the screen surface, spreading it evenly on the filter cloth and filtering impurities. Combined with the detachable design, it is easy to maintain.
It achieves uniform material spreading, increases discharge speed, reduces the moisture content of mud cake, and facilitates the maintenance and replacement of screens.
Smart Images

Figure CN223615454U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a mechanism for evenly spreading screen materials, especially a mechanism for evenly spreading screen materials of a barrel-type multi-layer filter press, belonging to the technical field of barrel-type multi-layer filter presses. Background Technique
[0002] A filter press is a mechanical device that uses a special filter medium to apply a certain pressure to an object to allow liquid to dialyze out. It is a commonly used solid-liquid separation device and is widely used in industries such as chemical engineering, pharmaceuticals, metallurgy, dyes, food, brewing, ceramics, and environmental protection.
[0003] During the use of the existing back-pressure filter press, materials are directly put onto the filter cloth through a material pipe and squeezed through the filter cloth for discharging. Since the mud is not evenly spread on the filter cloth, the sludge is subjected to different forces, resulting in different water contents at multiple positions, which will cause the problems of slow discharging speed and high moisture content of the filter cake.
[0004] Therefore, it is urgent to improve the mechanism for evenly spreading screen materials to solve the above existing problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide a mechanism for evenly spreading screen materials of a barrel-type multi-layer filter press, which can solve the problems that during the use of the existing back-pressure filter press, materials are directly put onto the filter cloth through a material pipe and squeezed through the filter cloth for discharging. Since the mud is not evenly spread on the filter cloth, the sludge is subjected to different forces, resulting in different water contents at multiple positions, which will cause the problems of slow discharging speed and high moisture content of the filter cake.
[0006] To achieve the above purpose, the main technical solutions adopted by the utility model include: including two fixed tracks, a moving trolley is movably installed at the lower ends of the two fixed tracks, an installation rod is installed at the lower end of the moving trolley, an installation plate is fixedly installed at the upper end of the installation rod, a connection structure is arranged between the installation plate and the moving trolley, a screen is installed at the lower end of the installation rod, a material cylinder is arranged outside the screen, a rotating seat is movably sleeved outside the installation plate, a rotating sleeve is fixedly installed at the lower end of the rotating seat, the rotating sleeve is movably sleeved outside the installation rod, scraping bars are arranged on both sides of the lower end of the rotating sleeve, and the lower ends of the scraping bars are in contact with the surface of the screen;
[0007] Preferably, the fixed track is in a "U" shape, installation blocks are fixedly installed on both sides of the upper end of the moving trolley, a pulley is movably installed on one side of the installation block, and the pulley is movably inserted into the interior of the fixed track.
[0008] Preferably, a transmission gear ring is provided on the outer side of the rotating seat, a motor is installed on the upper end of the moving trolley, and a transmission gear is fixedly installed on the conveying end of the motor, the transmission gear meshing with the transmission gear ring.
[0009] Preferably, the connection structure includes mounting holes, and the surface of the mobile trolley has multiple mounting holes located above the mounting plate.
[0010] Preferably, the upper end of the mobile trolley is rotatably mounted with a plurality of mounting sleeves, the mounting sleeves being connected to mounting holes, and mounting bolts connected to mounting plates being movably inserted inside the mounting sleeves, the mounting bolts being threadedly connected to the mounting sleeves.
[0011] Preferably, an installation gear is provided on the outer side of the installation screw sleeve, an adjustment ring seat is provided on the upper end of the moving trolley, and an installation gear ring that cooperates with the installation gear is provided on the lower end of the adjustment ring seat.
[0012] Preferably, a fixed ring is fixedly installed at the upper end of the mobile trolley, a movable ring is movably installed inside the fixed ring, a support rod is fixedly installed at the upper end of the movable ring, an installation ring is fixedly installed at the upper end of the support rod, the installation ring is movably connected to the adjusting ring seat, and a support spring connected to the movable ring is sleeved on the surface of the support rod.
[0013] Preferably, the surface of the mounting ring is provided with an annular groove, and the lower end of the adjusting ring seat is fixedly installed with an annular rail that mates with the annular groove.
[0014] This utility model has at least the following beneficial effects:
[0015] 1. In this utility model, the mobile trolley moves along a fixed track via pulleys (a drive device can be provided to help the mobile trolley move). The material pipe can be set on both sides of the upper end of the material cylinder. The material is fed into the inside of the material cylinder through the material pipe and falls onto the surface of the screen. The motor runs and drives the rotating seat to rotate through the transmission gear and transmission gear ring. The rotating seat drives the scraper to rotate through the rotating sleeve. The rotation of the scraper on the screen surface can stir the material inside the material cylinder, which can also speed up the feeding speed and filter out impurities in the material. The falling material moves with the mobile trolley and can be evenly spread on the filter cloth, which can evenly distribute the moisture content of the silt at different positions on the filter cloth.
[0016] 2. In this utility model, when the screen needs maintenance, the user rotates the adjusting ring seat. The adjusting ring seat drives multiple mounting gears to rotate through the mounting toothed ring. The mounting gears drive the mounting screw sleeve to rotate, so that the mounting bolt can be pulled out from the inside of the mounting bolt, so that the mounting plate and rotating seat are separated from the moving trolley, and the screen and material cylinder are separated from the moving trolley, which facilitates the maintenance of the screen. Attached Figure Description
[0017] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:
[0018] Figure 1 This is a three-dimensional structural diagram of the device of this utility model;
[0019] Figure 2 This is a schematic diagram of the bottom of a half-section of the device of this utility model;
[0020] Figure 3 This is a side view of the semi-sectional structure of the device of this utility model;
[0021] Figure 4 For the present utility model Figure 3 Enlarged structural diagram at point A in the middle.
[0022] In the diagram, 1. Fixed track; 2. Moving trolley; 3. Material cylinder; 4. Pulley; 5. Scraper; 6. Screen; 7. Motor; 8. Mounting plate; 9. Mounting rod; 10. Rotating sleeve; 11. Rotating seat; 12. Transmission gear ring; 13. Transmission gear; 14. Mounting bolt; 15. Mounting screw sleeve; 16. Mounting gear; 17. Fixed ring; 18. Moving ring; 19. Support spring; 20. Support rod; 21. Mounting ring; 22. Adjusting ring seat; 23. Mounting gear ring. Detailed Implementation
[0023] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.
[0024] like Figure 1 - Figure 4As shown in the figure, the steel bar spacing detection device provided in this embodiment includes two fixed rails 1. A moving trolley 2 is movably installed at the lower ends of the two fixed rails 1. An installation rod 9 is installed at the lower end of the moving trolley 2. An installation plate 8 is fixedly installed at the upper end of the installation rod 9. A screen 6 is installed at the lower end of the installation rod 9. A material cylinder 3 is arranged outside the screen 6. A rotating seat 11 is movably sleeved outside the installation plate 8. A rotating sleeve 10 is fixedly installed at the lower end of the rotating seat 11. The rotating sleeve 10 is movably sleeved outside the installation rod 9. Scraping bars 5 are arranged on both sides of the lower end of the rotating sleeve 10. The lower ends of the scraping bars 5 are in contact with the surface of the screen 6. The fixed rail 1 is in a "U" shape. Installation blocks are fixedly installed on both sides of the upper end of the moving trolley 2. A pulley 4 is movably installed on one side of the installation block. The pulley 4 is movably inserted into the interior of the fixed rail 1. A transmission gear ring 12 is arranged outside the rotating seat 11. A motor 7 is installed at the upper end of the moving trolley 2. A transmission gear 13 is fixedly installed at the transmission end of the motor 7. The transmission gear 13 meshes with the transmission gear ring 12;
[0025] In this embodiment, the moving trolley 2 moves along the fixed rail 1 through the pulley 4 (a driving device for helping the moving trolley 2 move can be set). The material pipes can be arranged on both sides of the upper end of the material cylinder 3. Materials are put into the interior of the material cylinder 3 through the material pipes and fall on the surface of the screen 6. The motor 7 operates. The motor 7 drives the rotating seat 11 to rotate through the transmission gear 13 and the transmission gear ring 12. The rotating seat 11 drives the scraping bars 5 to rotate through the rotating sleeve 10. The rotation of the scraping bars 5 on the surface of the screen 6 can stir the materials inside the material cylinder 3, can stir the materials, can also accelerate the feeding speed, and can also filter out impurities in the materials. The falling materials move along with the moving trolley 2 and can be evenly spread on the filter cloth, and can evenly measure the water content at different positions of the sludge on the filter cloth.
[0026] As Figures 2 to 4 shown in the figure, a connection structure is arranged between the installation plate 8 and the moving trolley 2. The connection structure includes installation holes. Multiple installation holes are formed on the surface of the moving trolley 2. The installation holes are located above the installation plate 8. Multiple installation screw sleeves 15 are rotatably installed at the upper end of the moving trolley 2. The installation screw sleeves 15 are connected to the installation holes. An installation bolt 14 connected to the installation plate 8 is movably inserted into the interior of the installation screw sleeve 15. The installation bolt 14 is threadedly connected to the installation screw sleeve 15. An installation gear 16 is arranged outside the installation screw sleeve 15. An adjustment ring seat 22 is arranged at the upper end of the moving trolley 2. An installation gear ring 23 that cooperates with the installation gear 16 is arranged at the lower end of the adjustment ring seat 22;
[0027] In this embodiment, when maintenance of the screen 6 is required, the user rotates the adjusting ring seat 22. The adjusting ring seat 22 drives multiple mounting gears 16 to rotate through the mounting toothed ring 23. The mounting gears 16 drive the mounting screw sleeve 15 to rotate, so that the mounting bolt 14 can be pulled out from the inside of the mounting bolt 15, so that the mounting plate 8 and the rotating seat 11 are separated from the moving trolley, and the screen 6 and the material cylinder 3 are separated from the moving trolley 2, which facilitates the maintenance of the screen 6.
[0028] like Figure 3 and 4 As shown in the figure, a fixed ring 17 is fixedly installed on the upper end of the mobile trolley 2. A movable ring 18 is movably installed inside the fixed ring 17. A support rod 20 is fixedly installed on the upper end of the movable ring 18. An installation ring 21 is fixedly installed on the upper end of the support rod 20. The installation ring 21 is movably connected to the adjusting ring seat 22. A support spring 19 connected to the movable ring 18 is sleeved on the surface of the support rod 20. An annular groove is opened on the surface of the installation ring 21. An annular rail that matches the annular groove is fixedly installed on the lower end of the adjusting ring seat 22.
[0029] In this embodiment, after the mounting plate 8 is connected to the moving trolley 2 and the screen 6 is installed, the moving ring 18 is supported by the support spring 19. The moving ring 18 can be supported by the support rod 20 to support the mounting ring 21. The mounting ring 21 supports the adjusting ring seat 22, so that the mounting toothed ring 23 is disengaged from the mounting gear 16. This prevents the adjusting ring seat 22 from rotating when the moving trolley 2 moves, thus avoiding any impact on the connection between the mounting sleeve 15 and the mounting bolt 14.
[0030] If certain terms are used in the specification and claims to refer to specific components, those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" as used throughout the specification and claims is an open-ended term and should be interpreted as "comprising but not limited to." "Approximately" means that within an acceptable margin of error, those skilled in the art can solve the technical problem and substantially achieve the technical effect within a certain margin of error.
[0031] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a product or system comprising a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a product or system. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the product or system that includes that element.
[0032] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.
Claims
1. A screen material uniform spreading mechanism for a cylindrical multi-layer filter press, comprising two fixed tracks (1), characterized in that: A moving trolley (2) is movably installed at the lower ends of the two fixed rails (1). An installation rod (9) is installed at the lower end of the moving trolley (2). An installation plate (8) is fixedly installed at the upper end of the installation rod (9). A connection structure is arranged between the installation plate (8) and the moving trolley (2). A screen (6) is installed at the lower end of the installation rod (9). A material cylinder (3) is arranged outside the screen (6). A rotating seat (11) is movably sleeved outside the installation plate (8). A rotating sleeve (10) is fixedly installed at the lower end of the rotating seat (11). The rotating sleeve (10) is movably sleeved outside the installation rod (9). Scraping strips (5) are arranged on both sides of the lower end of the rotating sleeve (10). The lower ends of the scraping strips (5) are in contact with the surface of the screen (6).
2. The screen material uniform spreading mechanism of a cylindrical multi-layer filter press according to claim 1, characterized in that: The fixed rail (1) is in a "U" shape. Installation blocks are fixedly installed on both sides of the upper end of the moving trolley (2). A pulley (4) is movably installed on one side of the installation block. The pulley (4) is movably inserted into the interior of the fixed rail (1).
3. The screen material uniform spreading mechanism of a cylindrical multi-layer filter press according to claim 1, characterized in that: A transmission gear ring (12) is arranged outside the rotating seat (11). A motor (7) is installed at the upper end of the moving trolley (2). A transmission gear (13) is fixedly installed at the transmission end of the motor (7). The transmission gear (13) meshes with the transmission gear ring (12).
4. The screen material uniform spreading mechanism of a cylindrical multi-layer filter press according to claim 1, characterized in that: The connection structure includes installation holes. A plurality of installation holes are formed on the surface of the moving trolley (2). The installation holes are located above the installation plate (8).
5. The screen material uniform spreading mechanism of a cylindrical multi-layer filter press according to claim 4, characterized in that: A plurality of installation screw sleeves (15) are rotatably installed at the upper end of the moving trolley (2). The installation screw sleeves (15) are connected to the installation holes. An installation bolt (14) connected to the installation plate (8) is movably inserted into the interior of the installation screw sleeve (15). The installation bolt (14) is threadedly connected to the installation screw sleeve (15).
6. The screen material uniform spreading mechanism of a cylindrical multi-layer filter press according to claim 5, characterized in that: 7. The screen material uniform spreading mechanism of a cylindrical multi-layer filter press according to claim 6, characterized in that: 8. The screen material uniform spreading mechanism of a cylindrical multi-layer filter press according to claim 7, characterized in that: