Batching device for colored glass production

Abstract

The utility model discloses a batching device for colored glass production, and relates to the technical field of colored glass production, the batching device comprises a bearing seat and a batching tank, the batching tank is provided with a raw material mixing mechanism, the raw material mixing mechanism comprises two symmetrically distributed stirring assemblies and a driving assembly, the outer wall of the top of the bearing seat is welded with a feeding cylinder, and the top of the feeding cylinder is provided with a feeding opening. A feeding mechanism is arranged on the feeding barrel, and each of the two stirring assemblies comprises a stirring shaft and a spiral stirring blade. According to the utility model, the raw material mixing mechanism is arranged, and the two stirring shafts are driven by the driving assembly to rotate in opposite directions, so that raw materials in the batching tank can be fully stirred and mixed through the two spiral stirring blades which rotate in opposite directions, and the batching quality can be improved; and through the arrangement of the feeding mechanism, the colored glass materials obtained after batching can be automatically conveyed into the kiln to be subjected to the next melting operation, and the transfer efficiency of the materials can be improved conveniently.

Description

Technical Field

[0001] This utility model relates to the field of colored glass production technology, and in particular to a colored glass production material preparation device. Background Technology

[0002] The production of colored glass mainly relies on adding specific colorants to the glass raw materials to achieve color changes. These colorants are usually metal oxides. The production process of colored glass requires a batching operation, after which the materials are placed in a special furnace for melting.

[0003] A search revealed that patent application number 202323641671.X discloses a batching device for colored glass production, which includes a mixing bin, a weighing frame connected to the mixing bin via a telescopic cylinder, and a weighing block connected to the weighing end of the weighing frame; the mixing bin is equipped with a motor, and a stirring blade is installed at the output end of the motor.

[0004] In actual operation, the patent uses a motor to drive the stirring blades to mix the glass materials. However, the simple structure of the stirring blades makes it difficult to fully mix various glass materials, resulting in poor subsequent batching. Furthermore, after batching, the materials need to be manually transferred, as the colored glass materials cannot be automatically transported to the furnace for the next melting operation, resulting in relatively low material transfer efficiency. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a color glass production batching device.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A color glass production batching device includes a support base and a batching tank. The batching tank is provided with a raw material mixing mechanism, which includes two symmetrically distributed stirring components and a driving component. A feeding cylinder is welded to the top outer wall of the support base, and a feeding mechanism is provided on the feeding cylinder.

[0008] Both of the aforementioned stirring assemblies include a stirring shaft rotatably mounted on the top of the mixing tank and spiral stirring blades welded to the outer wall of the stirring shaft and located inside the mixing tank;

[0009] The drive assembly includes a protective cover fixedly connected to the top outer wall of the mixing tank, a drive motor fixedly installed on the top outer wall of the protective cover, a drive gear fixedly mounted on the output shaft of the drive motor, two transmission gears fixedly mounted on the top ends of two stirring shafts in sequence, a shaft rotatably installed on the top inner wall of the protective cover, and a linkage gear fixedly mounted on the shaft.

[0010] The top of the mixing tank is fixedly connected to the feeding hopper via a feeding pipe. The top of the feeding hopper is hinged with a matching cover plate, and a dust filter is fixedly embedded on the cover plate.

[0011] As a preferred technical solution of this utility model, the output shaft of the drive motor passes through the top of the protective cover, and the drive gear, two transmission gears and linkage gear are all located inside the protective cover.

[0012] As a preferred technical solution of this utility model, the driving gear meshes with an adjacent transmission gear, and the linkage gear meshes between the driving gear and another transmission gear.

[0013] As a preferred technical solution of this utility model, the bottom of the mixing tank is a conical structure, and the bottom of the mixing tank and the top of the feeding cylinder are fixedly connected by the same discharge pipe, and a solenoid valve is installed on the discharge pipe.

[0014] As a preferred technical solution of this utility model, the feeding mechanism includes a motor bracket welded to the side wall of the bearing seat, a conveying motor fixedly installed on the top outer wall of the motor bracket, a transmission shaft rotatably installed in the feeding cylinder, and an auger conveying blade welded to the transmission shaft and located in the feeding cylinder. A discharge pipe is fixedly connected to the bottom end of the feeding cylinder. With the setting of the feeding mechanism, the colored glass material after batching can be automatically conveyed to the kiln for the next melting operation, which facilitates the improvement of material transfer efficiency.

[0015] As a preferred technical solution of this utility model, the output shaft of the conveying motor is coaxially and fixedly connected to one end of the transmission shaft through a coupling, which facilitates the conveying motor to control the stable rotation of the transmission shaft.

[0016] As a preferred technical solution of this utility model, the bottom four corners of the support base are all fixedly installed with casters with brakes to facilitate the movement of the device.

[0017] The beneficial effects of this utility model are as follows:

[0018] 1. It is equipped with a raw material mixing mechanism. The two stirring shafts rotate in opposite directions through the drive component. Then, the raw materials in the batching tank can be fully mixed by the two opposing rotating spiral stirring blades, which helps to improve the batching quality.

[0019] 2. The feeding mechanism enables the colored glass material after batching to be automatically transported to the kiln for the next melting operation, which facilitates the improvement of material transfer efficiency. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the entire front view of this utility model;

[0021] Figure 2 This is a three-dimensional enlarged structural diagram of a partial vertical cross-section of the present invention;

[0022] Figure 3 This utility model Figure 2 A front view structural diagram;

[0023] Figure 4 This is a three-dimensional enlarged structural schematic diagram of the driving component in this utility model;

[0024] Figure 5 This is a three-dimensional enlarged structural diagram of the cover plate in the open state of the feed hopper in this utility model.

[0025] In the diagram: 1. Support base; 2. Batching tank; 3. Stirring shaft; 4. Spiral stirring blades; 5. Protective cover; 6. Drive motor; 7. Drive gear; 8. Transmission gear; 9. Shaft; 10. Linkage gear; 11. Feed hopper; 12. Cover plate; 13. Dust filter; 14. Feeding cylinder; 15. Motor bracket; 16. Conveyor motor; 17. Transmission shaft; 18. Screw conveyor blades; 19. Solenoid valve. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0027] Example 1, referring to Figure 1-5 A color glass production batching device includes a support base 1 and a batching tank 2;

[0028] In this embodiment, the bottom of the mixing tank 2 is a conical structure. The bottom of the mixing tank 2 and the top of the feeding cylinder 14 are fixedly connected by the same discharge pipe. A solenoid valve 19 is installed on the discharge pipe. Universal wheels with brakes are fixedly installed at the four corners of the bottom of the support seat 1. The feeding cylinder 14 is welded to the top outer wall of the support seat 1.

[0029] In this embodiment, the mixing tank 2 is provided with a raw material mixing mechanism, which includes two symmetrically distributed stirring components and a driving component. Both stirring components include a stirring shaft 3 rotatably mounted on the top of the mixing tank 2 and a spiral stirring blade 4 welded to the outer wall of the stirring shaft 3 and located inside the mixing tank 2.

[0030] In this embodiment, the drive assembly includes a protective cover 5 fixedly connected to the top outer wall of the mixing tank 2, a drive motor 6 fixedly installed on the top outer wall of the protective cover 5, a drive gear 7 fixedly mounted on the output shaft of the drive motor 6, two transmission gears 8 fixedly mounted on the top ends of the two stirring shafts 3 in sequence, a shaft 9 rotatably installed on the top inner wall of the protective cover 5, and a linkage gear 10 fixedly mounted on the shaft 9.

[0031] Furthermore, the output shaft of the drive motor 6 passes through the top of the protective cover 5. The drive gear 7, two transmission gears 8 and the linkage gear 10 are all located inside the protective cover 5. The drive gear 7 meshes with an adjacent transmission gear 8, and the linkage gear 10 meshes between the drive gear 7 and another transmission gear 8.

[0032] In this embodiment, the top of the mixing tank 2 is fixedly connected to the feeding hopper 11 through the feeding pipe. The top of the feeding hopper 11 is hinged to a matching cover plate 12. A dust filter 13 is fixedly embedded on the cover plate 12. A handle is also welded on the cover plate 12 to facilitate the opening and closing of the cover plate 12. After the material is added, the cover plate 12 can be closed. At this time, the dust filter 13 on the cover plate 12 can prevent dust from overflowing during the stirring process.

[0033] In this embodiment, during the mixing of raw materials, the drive motor 6 controls the drive gear 7 to rotate in the forward direction. Subsequently, a transmission gear 8 meshing with the drive gear 7 and a linkage gear 10 will rotate in the reverse direction. Then, another transmission gear 8 meshing with the linkage gear 10 will rotate in the forward direction. Thus, the two transmission gears 8 will drive the spiral stirring blades 4 on the two stirring shafts 3 to rotate in the reverse direction. The two spiral stirring blades 4 rotating in the reverse direction can fully stir and mix the raw materials in the mixing tank 2, which is beneficial to improving the quality of the ingredients.

[0034] Example 2, refer to Figure 1-3 This embodiment is an optimization based on embodiment 1. Specifically, the feeding cylinder 14 is provided with a feeding mechanism, which includes a motor bracket 15 welded to the side wall of the bearing seat 1, a conveying motor 16 fixedly installed on the top outer wall of the motor bracket 15, a transmission shaft 17 rotatably installed in the feeding cylinder 14, and an auger conveying blade 18 welded to the transmission shaft 17 and located in the feeding cylinder 14.

[0035] Furthermore, a discharge pipe is fixedly connected to the bottom end of the feeding cylinder 14, and the output shaft of the conveying motor 16 is coaxially and fixedly connected to one end of the transmission shaft 17 through a coupling.

[0036] In this embodiment, the transmission shaft 17 is rotated by the conveyor motor 16, and the auger conveyor blades 18 on the transmission shaft 17 will rotate inside the feeding cylinder 14. This allows the colored glass material after batching to be automatically conveyed to the kiln for the next melting operation, which facilitates the improvement of material transfer efficiency.

[0037] The working principle of this utility model is as follows: First, the raw materials required for producing colored glass are prepared in advance. Then, the prepared raw materials are added from the feeding hopper 11 into the mixing tank 2. After the material is added, the cover plate 12 can be closed.

[0038] Secondly, the drive motor 6 controls the drive gear 7 to rotate in the forward direction. Then, a transmission gear 8 and a linkage gear 10 meshing with the drive gear 7 will rotate in the reverse direction. Then, another transmission gear 8 meshing with the linkage gear 10 will rotate in the forward direction. Thus, the two transmission gears 8 will drive the spiral stirring blades 4 on the two stirring shafts 3 to rotate in the reverse direction. The two spiral stirring blades 4 rotating in the reverse direction can fully stir and mix the raw materials in the mixing tank 2. During the stirring process, the dustproof filter screen 13 on the cover plate 12 can prevent dust from overflowing during the stirring process.

[0039] Finally, after the batching is completed, the raw materials in the batching tank 2 are discharged from the discharge pipe to the feeding cylinder 14 by opening the solenoid valve 19. At this time, the transmission shaft 17 is rotated by the conveying motor 16, and the auger conveying blades 18 on the transmission shaft 17 will rotate in the feeding cylinder 14 to discharge the raw materials from the discharge pipe. In this way, the colored glass material after batching can be automatically transported to the kiln for the next melting operation.

[0040] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A batching device for producing colored glass, comprising a support base (1) and a batching tank (2), characterized in that, The mixing tank (2) is provided with a raw material mixing mechanism, which includes two symmetrically distributed stirring components and a driving component. The top outer wall of the support base (1) is welded with a feeding cylinder (14), and the feeding cylinder (14) is provided with a feeding mechanism. Both of the stirring assemblies include a stirring shaft (3) rotatably mounted on the top of the mixing tank (2) and a spiral stirring blade (4) welded to the outer wall of the stirring shaft (3) and located inside the mixing tank (2). The drive assembly includes a protective cover (5) fixedly connected to the top outer wall of the mixing tank (2), a drive motor (6) fixedly installed on the top outer wall of the protective cover (5), a drive gear (7) fixedly mounted on the output shaft of the drive motor (6), two transmission gears (8) fixedly mounted on the top ends of two stirring shafts (3) in sequence, a shaft (9) rotatably mounted on the top inner wall of the protective cover (5), and a linkage gear (10) fixedly mounted on the shaft (9). The top of the mixing tank (2) is fixedly connected to the feeding hopper (11) through the feeding pipe. The top of the feeding hopper (11) is hinged with a matching cover plate (12), and a dust filter (13) is fixedly embedded on the cover plate (12).

2. The colored glass production batching device according to claim 1, characterized in that, The output shaft of the drive motor (6) passes through the top of the protective cover (5), and the drive gear (7), two transmission gears (8) and linkage gear (10) are all located inside the protective cover (5).

3. The colored glass production batching device according to claim 1, characterized in that, The drive gear (7) meshes with an adjacent transmission gear (8), and the linkage gear (10) meshes between the drive gear (7) and another transmission gear (8).

4. The colored glass production batching device according to claim 1, characterized in that, The bottom of the mixing tank (2) is a conical structure. The bottom of the mixing tank (2) and the top of the feeding cylinder (14) are fixedly connected by the same discharge pipe, and a solenoid valve (19) is installed on the discharge pipe.

5. A color glass production batching device according to claim 1, characterized in that, The feeding mechanism includes a motor bracket (15) welded to the side wall of the bearing seat (1), a conveying motor (16) fixedly installed on the top outer wall of the motor bracket (15), a transmission shaft (17) rotatably installed in the feeding cylinder (14), and an auger conveying blade (18) welded to the transmission shaft (17) and located in the feeding cylinder (14). A discharge pipe is fixedly connected to the bottom end of the feeding cylinder (14).

6. The colored glass production batching device according to claim 5, characterized in that, The output shaft of the conveyor motor (16) is coaxially and fixedly connected to one end of the transmission shaft (17) via a coupling.

7. The colored glass production batching device according to claim 1, characterized in that, The four corners of the bottom of the support base (1) are all fixedly installed with universal wheels with brakes.

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