Slurry grinding and mixing system

By combining a pipeline-type high-shear emulsifier with a cooling circulation system, the problems of rapid wear and temperature control in slurry grinding equipment have been solved, achieving efficient production and improved product quality.

CN223615796UActive Publication Date: 2025-12-02YANCON YULIN FINE CHEM CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423219563.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-12-02
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

Existing slurry grinding equipment suffers from problems such as rapid wear, difficulty in temperature control, complex operation, and high maintenance costs, which affect production efficiency and product quality.

Method used

The pipeline high-shear emulsifier, combined with the tank and cooling circulation system, enables continuous supply and temperature control of the slurry. The flow and temperature of the slurry are precisely controlled by solenoid valves to prevent overheating.

Benefits of technology

It achieves efficient grinding and mixing of slurry, improves production efficiency and product quality, extends equipment life, and reduces energy consumption and maintenance costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223615796U_ABST
    Figure CN223615796U_ABST
Patent Text Reader

Abstract

The utility model discloses a slurry grinding and mixing system, which relates to the technical field of grinding equipment, and comprises a pipeline type high-shear emulsifying machine, a tank body communicated with the inlet end of the pipeline type high-shear emulsifying machine, and a cooling circulation system communicated with the pipeline type high-shear emulsifying machine, the tank body and the cooling circulation system are introduced and are matched with the structure of the pipeline type high-shear emulsifying machine, so that continuous supply and efficient grinding and mixing of slurry can be realized; the tank body allows a large amount of slurry to be pre-stored and preliminarily mixed, treatment and stable supply of the slurry are achieved, meanwhile, the temperature of the pipeline type high-shear emulsifying machine is effectively controlled through the cooling circulation system, overheating is prevented, the stability of the system is improved, and the grinding and mixing efficiency and quality are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of grinding equipment technology, and more specifically to a slurry grinding and mixing system. Background Technology

[0002] In industries such as chemical, pharmaceutical, and food processing, the grinding and mixing of slurries is a critical production step. Traditional slurry grinding uses colloid mills, whose surfaces are easily worn, resulting in a significant decrease in refining efficiency. Colloid mills are not universally applicable for handling various particle sizes, requiring extensive operational adjustments to process particles of different sizes. Although colloid mills can fine-tune the applied mechanical shear force, this increases the complexity of operation and leads to higher maintenance costs.

[0003] Inline high-shear emulsifiers utilize a high-speed rotating rotor and stator to generate strong hydraulic shearing, centrifugal extrusion, high-speed cutting, and collision, enabling materials to be fully dispersed, emulsified, homogenized, pulverized, and mixed. However, during the high-shear emulsification process, a large amount of heat is generated inside the emulsifier due to mechanical friction and the interaction between materials. The inability to effectively control the temperature leads to overheating of the emulsifier, affecting product quality and production efficiency.

[0004] Therefore, how to provide a slurry grinding and mixing system that can effectively control the temperature of the emulsifier, prevent overheating, and improve production efficiency and product quality is a problem that urgently needs to be solved by those skilled in the art. Utility Model Content

[0005] In view of this, the present invention provides a slurry grinding and mixing system, which aims to solve the above-mentioned technical problems.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A slurry grinding and mixing system includes an inline high-shear emulsifier, a tank connected to the inlet end of the inline high-shear emulsifier, and a cooling circulation system connected to the inline high-shear emulsifier.

[0008] Through the above technical solution, the slurry grinding and mixing system provided by this utility model, by introducing a tank and a cooling circulation system, and in conjunction with the structure of a pipeline high-shear emulsifier, can achieve continuous supply and efficient grinding and mixing of slurry; the tank allows for the pre-storage and preliminary mixing of a large amount of slurry, realizing the processing and stable supply of slurry, while the cooling circulation system effectively controls the temperature of the pipeline high-shear emulsifier, preventing overheating, improving the stability of the system, and improving the efficiency and quality of grinding and mixing.

[0009] Preferably, in the above-mentioned slurry grinding and mixing system, the inline high-shear emulsifier is provided with a demineralized water inlet and a demineralized water outlet. The demineralized water inlet is connected to the cooling circulation system, and the demineralized water outlet is connected to a recovery tank via a first connecting pipe. This ensures that the inline high-shear emulsifier is effectively cooled during operation, reducing energy consumption and improving equipment stability and production efficiency. The recovery tank facilitates recycling and subsequent reuse, improving utilization rate.

[0010] Preferably, in the above-mentioned slurry grinding and mixing system, a circulation pump and a first solenoid valve are installed on the first connecting pipe. This can improve the efficiency and controllability of demineralized water circulation, ensure that the pipeline high-shear emulsifier operates at the optimal temperature, improve the recycling of demineralized water, reduce scale and corrosion, and extend service life; at the same time, the use of the first solenoid valve can achieve precise control of water flow and improve the automation level of the system.

[0011] Preferably, in the above-mentioned slurry grinding and mixing system, the cooling circulation system includes a demineralized water storage tank, the outlet of which is connected to the demineralized water inlet via a second connecting pipe, and a second solenoid valve is installed on the second connecting pipe. This allows for precise control of the demineralized water supply, improving the system's response speed and control accuracy.

[0012] Preferably, in the above-mentioned slurry grinding and mixing system, the top of the tank has an inlet, and the bottom of the tank has an outlet. The outlet is connected to the inlet via a third connecting pipe. The design of the inlet and outlet of the tank, as well as the use of the third connecting pipe, makes the addition and discharge of slurry more convenient and efficient. This design helps to achieve continuous production and processing of slurry and improves production efficiency.

[0013] Preferably, in the above-mentioned slurry grinding and mixing system, a third solenoid valve and a basket filter are installed on the third connecting pipe. The third solenoid valve can further control the flow of the slurry, and the basket filter can prevent foreign objects from entering the inline high-shear emulsifier, protect the inline high-shear emulsifier from damage, extend the service life of the equipment, and ensure the quality of the final product.

[0014] Preferably, in the above-mentioned slurry grinding and mixing system, the outlet end of the inline high-shear emulsifier is connected to a material collection box via a fourth connecting pipe; a fourth solenoid valve is installed on the fourth connecting pipe. This allows for the effective collection and storage of materials that have undergone emulsification, pulverization, and mixing. Simultaneously, the use of the fourth solenoid valve enables precise control of material flow, improving the system's automation level and production efficiency.

[0015] As can be seen from the above technical solution, compared with the prior art, the present invention discloses a slurry grinding and mixing system, which has the following beneficial effects:

[0016] This invention enables a highly efficient production process through continuous slurry supply and efficient grinding and mixing. The combination of a cooling circulation system and a pipeline high-shear emulsifier effectively controls the temperature during emulsification, preventing overheating and ensuring product quality. The use of a basket filter ensures that the slurry entering the pipeline high-shear emulsifier is free of impurities, improving the quality of the final product. Precise control of the solenoid valve enhances the system's stability and response speed. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0018] Figure 1 The attached figure is a structural schematic diagram of the slurry grinding and mixing system provided by this utility model.

[0019] in:

[0020] 1-Inline high-shear emulsifier;

[0021] 11-Inlet end; 12-Desalinated water inlet; 13-Desalinated water outlet; 14-Outlet end;

[0022] 2-Tank body;

[0023] 3-Cooling circulation system;

[0024] 31-Demineralized water storage tank; 32-Second connecting pipe; 321-Second solenoid valve;

[0025] 4-First connecting pipe;

[0026] 41-Circulation pump; 42-First solenoid valve;

[0027] 5-Recycling bins;

[0028] 6-Third connecting pipe;

[0029] 61-Third solenoid valve; 62-Basket filter;

[0030] 7-Fourth connecting pipe;

[0031] 71 - Fourth solenoid valve;

[0032] 8-Material collection box. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] See appendix Figure 1 This utility model discloses a slurry grinding and mixing system, including a pipeline high-shear emulsifier 1, a tank 2 connected to the inlet end 11 of the pipeline high-shear emulsifier 1, and a cooling circulation system 3 connected to the pipeline high-shear emulsifier 1.

[0035] To further optimize the above technical solution, the structure and working principle of the pipeline high-shear emulsifier 1 are the same as those of the existing technology, and will not be described again here.

[0036] To further optimize the above technical solution, the pipeline high-shear emulsifier 1 is provided with a demineralized water inlet 12 and a demineralized water outlet 13. The demineralized water inlet 12 is connected to the cooling circulation system 3, and the demineralized water outlet 13 is connected to the recovery box 5 through the first connecting pipe 4.

[0037] To further optimize the above technical solution, the slurry enters the working chamber of the inline high-shear emulsifier 1 from the inlet end 11 to achieve dispersion, emulsification, crushing and mixing of the material; the demineralized water enters the mechanical seal chamber inside the inline high-shear emulsifier 1 to achieve cooling of the inline high-shear emulsifier 1.

[0038] To further optimize the above technical solution, a circulation pump 41 and a first solenoid valve 42 are installed on the first connecting pipe 4.

[0039] To further optimize the above technical solution, the cooling circulation system 3 includes a demineralized water storage tank 31. The outlet end of the demineralized water storage tank 31 is connected to the demineralized water inlet 12 through a second connecting pipe 32. A second solenoid valve 321 is installed on the second connecting pipe 32.

[0040] To further optimize the above technical solution, a feed inlet is provided at the top of the tank body 2, and a discharge outlet is provided at the bottom of the tank body 2. The discharge outlet is connected to the inlet end 11 through a third connecting pipe 6.

[0041] To further optimize the above technical solution, a third solenoid valve 61 and a basket filter 62 are installed on the third connecting pipe 6.

[0042] To further optimize the above technical solution, the outlet end 14 of the pipeline high shear emulsifier 1 is connected to a material collection box 8 through a fourth connecting pipe 7; a fourth solenoid valve 71 is installed on the fourth connecting pipe 7.

[0043] To further optimize the above technical solution, a control system is also included. The control system controls the operation of each component and adjusts various parameters, such as the flow rate of the solenoid valve, the rotation speed of the inline high-shear emulsifier 1, and the temperature of the demineralized water.

[0044] The embodiments of this utility model are as follows:

[0045] The slurry to be ground is added through the inlet of tank 2. The slurry flows by gravity into the third connecting pipe 61. After being filtered by the basket filter 62, it enters the pipeline high-shear emulsifier 1 through the inlet 11. At the same time, the demineralized water inside the demineralized water storage tank 31 enters the pipeline high-shear emulsifier 1 through the second connecting pipe 32 and the demineralized water inlet 12 for cooling to ensure temperature control in the process. The material dispersed, emulsified, crushed and mixed by the pipeline high-shear emulsifier 1 enters the material collection box 8 through the third connecting pipe 7, or enters the next process.

[0046] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on its differences from other embodiments. Similar or identical parts between embodiments can be referred to interchangeably. For the apparatus disclosed in the embodiments, since they correspond to the methods disclosed in the embodiments, the description is relatively simple; relevant parts can be referred to the method section.

[0047] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A slurry grinding and mixing system, comprising an inline high-shear emulsifier (1), characterized in that, It also includes a tank (2) connected to the inlet end (11) of the inline high shear emulsifier (1), and a cooling circulation system (3) connected to the inline high shear emulsifier (1).

2. The slurry grinding and mixing system according to claim 1, characterized in that, The inline high-shear emulsifier (1) is provided with a desalinated water inlet (12) and a desalinated water outlet (13). The desalinated water inlet (12) is connected to the cooling circulation system (3), and the desalinated water outlet (13) is connected to a recovery tank (5) through a first connecting pipe (4).

3. The slurry grinding and mixing system according to claim 2, characterized in that, A circulation pump (41) and a first solenoid valve (42) are installed on the first connecting pipe (4).

4. The slurry grinding and mixing system according to claim 2, characterized in that, The cooling circulation system (3) includes a demineralized water storage tank (31), the outlet end of which is connected to the demineralized water inlet (12) via a second connecting pipe (32), and a second solenoid valve (321) is installed on the second connecting pipe (32).

5. The slurry grinding and mixing system according to claim 1, characterized in that, The tank (2) has an inlet at the top and an outlet at the bottom. The outlet is connected to the inlet (11) via a third connecting pipe (6).

6. The slurry grinding and mixing system according to claim 5, characterized in that, A third solenoid valve (61) and a basket filter (62) are installed on the third connecting pipe (6).

7. The slurry grinding and mixing system according to claim 1, characterized in that, The outlet end (14) of the inline high shear emulsifier (1) is connected to a material collection box (8) via a fourth connecting pipe (7); a fourth solenoid valve (71) is installed on the fourth connecting pipe (7).