Granulating and drying equipment in production of super wear-resistant furnace black
By designing a granulation and drying equipment that includes a drying tank, a drive mechanism, a transmission mechanism, and a dust collection system, the problems of poor dust collection system performance and low granulation efficiency caused by changes in the state of powdered materials in the traditional production of ultra-wear-resistant furnace black have been solved, thus achieving efficient and clean production.
Patent Information
- Application Number
- CN202520270058.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2035-02-20
AI Technical Summary
In the traditional production process of ultra-wear-resistant furnace black, the change in the state of the powdered material leads to poor performance of the dust collection system and low granulation efficiency, making it difficult to achieve clean production.
A granulation and drying device was designed, comprising a drying tank, a drive mechanism, a transmission mechanism, a heating tube, and a dust collection mechanism. The drying tank is driven by the drive mechanism, the carbon black particles are dried by the heating tube, and the dust collection mechanism collects dust to ensure a clean production environment.
It improved granulation efficiency, enhanced product quality, ensured a clean and safe production environment, and reduced material loss and environmental pollution.
Smart Images

Figure CN223615833U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chemical equipment technology, specifically to granulation and drying equipment in the production of ultra-wear-resistant furnace black. Background Technology
[0002] Super abrasion-resistant furnace black (SAF) is a black powder primarily used as a reinforcing filler in sealants. Its production involves an oil furnace process, generated through the incomplete combustion and pyrolysis of raw oil. The product possesses excellent abrasion resistance and is an important raw material in the manufacture of industrial miscellaneous products.
[0003] Powdered carbon black is prone to airborne particles and environmental pollution during storage and transportation, while granular carbon black is easier to package, store, and transport, reducing material loss and environmental pollution. Therefore, granulation and drying equipment is needed in the production of ultra-wear-resistant furnace black. However, in the traditional production process of ultra-wear-resistant furnace black, the state and properties of the material may change, such as from powder to granules, and moisture may evaporate. These changes may affect the effectiveness of the dust collection system, making dust collection difficult and hindering the rotation of the tank, thus reducing granulation efficiency. Utility Model Content
[0004] The purpose of this invention is to provide granulation and drying equipment for the production of ultra-wear-resistant furnace black, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: granulation and drying equipment for the production of ultra-wear-resistant furnace black, including a drying tank, and further comprising:
[0006] A first tank body is provided on one side of the drying tank, and a second tank body is provided on the other side of the drying tank. A drive mechanism is provided on the outer side of the second tank body, and a transmission mechanism is provided on the outer side of the drying tank. Multiple sets of heating tubes are fixedly connected to the inner wall of the drying tank.
[0007] A dust extraction mechanism is installed on the outside of the second tank to facilitate the extraction of dust. The dust extraction mechanism includes a connecting pipe that communicates with the inner wall of the second tank. One end of the connecting pipe is connected to a fixed frame. A filter screen is snapped into the inner wall of the fixed frame. A fan is connected to the inner wall of the fixed frame. A dust discharge pipe is connected to the bottom of the fixed frame.
[0008] Preferably, the driving mechanism includes a first motor disposed on the outside of the second tank body, and a rotating rod is fixedly connected to the output end of the first motor.
[0009] Preferably, the transmission mechanism includes a gear fixed to the outside of the rotating rod, and a gear ring meshes with the outside of the gear.
[0010] Preferably, a first support block is fixedly connected to the outer side of the second tank, and a second support block is fixedly connected to the outer side of the first tank.
[0011] Preferably, one end of the first tank is connected to a guide frame, the inner wall of the guide frame is fixedly connected to a second motor, and the output end of the second motor is fixedly connected to a conveyor shaft.
[0012] Preferably, one end of the second tank is connected to a connecting plate, and a cover is snapped onto one side of the connecting plate.
[0013] Preferably, one end of the drying tank is rotatably connected to an installation plate, and the other end of the drying tank is rotatably connected to a fixing plate.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] This invention improves the granulation efficiency in the production of ultra-wear-resistant furnace black by setting a drive mechanism to facilitate the rotation of the drying tank, thereby enhancing the processing performance and final quality of the product. The heating tube facilitates the drying of carbon black particles and the removal of moisture. The dust collection mechanism facilitates the removal of dust after granulation. The dust collection system can collect dust and particles generated during the production process in a timely manner, preventing them from spreading and accumulating in the production environment, thus maintaining a clean production environment. Attached Figure Description
[0016] Figure 1 A schematic diagram of a preferred embodiment of the granulation and drying equipment for the production of ultra-wear-resistant furnace black provided by this utility model;
[0017] Figure 2 A schematic diagram of the drying tank and the first support block provided by this utility model;
[0018] Figure 3 A schematic diagram of the dust collection mechanism provided by this utility model;
[0019] Figure 4 A schematic diagram of the first tank and the second tank provided for this utility model.
[0020] In the diagram: 1. Drying tank; 2. First tank body; 3. Second tank body; 4. Drive mechanism; 41. First motor; 42. Rotating rod; 5. Transmission mechanism; 51. Gear; 52. Gear ring; 6. Dust collection mechanism; 61. Connecting pipe; 62. Fixing frame; 63. Filter screen; 64. Fan; 65. Dust exhaust pipe; 7. Heating tube; 8. First support block; 9. Second support block; 10. Guide frame; 11. Second motor; 12. Conveying shaft; 13. Connecting plate; 14. Cover; 15. Mounting plate; 16. Fixing plate. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-4 As shown, the granulation and drying equipment in the production of ultra-wear-resistant furnace black includes a drying tank 1. The drying tank 1 facilitates the drying of carbon black particles. A first tank body 2 is located on one side of the drying tank 1, which facilitates connection to the feed guide frame 10. A second tank body 3 is located on the other side of the drying tank 1, which facilitates connection to the connecting pipe 61. A support frame is fixedly connected to the outside of the second tank body 3, and the top of the support frame is fixedly connected to the bottom of the fixed frame 62. A drive mechanism 4 is located on the outside of the second tank body 3, and a transmission mechanism 5 is located on the outside of the drying tank 1. Multiple sets of heating pipes 7 are fixedly connected to the inner wall of the drying tank 1. The heating pipes 7 facilitate the drying of carbon black particles. The black particles are dried; a dust suction mechanism 6 is set on the outside of the second tank 3 to facilitate the suction of dust. The dust suction mechanism 6 includes a connecting pipe 61 connected to the inner wall of the second tank 3. The connecting pipe 61 facilitates the connection to the second tank 3. One end of the connecting pipe 61 is connected to a fixing frame 62. The fixing frame 62 facilitates the locking of the filter screen 63. The inner wall of the fixing frame 62 is fitted with the filter screen 63. The filter screen 63 facilitates the filtration of dust. The inner wall of the fixing frame 62 is connected to a fan 64. The fan 64 facilitates the creation of negative pressure inside the fixing frame 62. The bottom of the fixing frame 62 is connected to a dust discharge pipe 65. The dust discharge pipe 65 facilitates the discharge of dust.
[0023] The drive mechanism 4 includes a first motor 41 disposed on the outside of the second tank 3. By disposing of the first motor 41, the rotating rod 42 can be rotated easily. The output end of the first motor 41 is fixedly connected to the rotating rod 42. By disposing of the rotating rod 42, the gear 51 can be rotated easily. The transmission mechanism 5 includes a gear 51 fixed on the outside of the rotating rod 42. By disposing of the gear 51, the gear ring 52 can be rotated easily. The gear ring 52 meshes on the outside of the gear 51. By disposing of the gear ring 52, the drying tank 1 can be rotated easily.
[0024] A first support block 8 is fixedly connected to the outer side of the second tank 3. The first support block 8 facilitates the support of the second tank 3. A second support block 9 is fixedly connected to the outer side of the first tank 2. The second support block 9 facilitates the support of the first tank 2. One end of the first tank 2 is connected to a guide frame 10. The guide frame 10 facilitates the conveying of carbon black particles. A second motor 11 is fixedly connected to the inner wall of the guide frame 10. The second motor 11 facilitates the rotation of the conveying shaft 12. The output end of the second motor 11 is fixedly connected to the conveying shaft 12. The conveying shaft 12 facilitates the conveying of carbon black particles.
[0025] One end of the second tank 3 is connected to a connecting plate 13. By setting the connecting plate 13, it is easy to connect to the cover 14. The cover 14 is snapped onto one side of the connecting plate 13. By setting the cover 14, it is easy to open the second tank 3. One end of the drying tank 1 is rotatably connected to a mounting plate 15. By setting the mounting plate 15, it is easy to support the drying tank 1 when it rotates. The other end of the drying tank 1 is rotatably connected to a fixing plate 16. By setting the fixing plate 16, it is easy to limit the rotation of the drying tank 1.
[0026] Working principle: In use, carbon black granules are first conveyed by the guide frame 10. The second motor 11 is turned on, which drives the conveyor shaft 12 to rotate, thereby conveying the carbon black granules to the first tank 2 and then to the drying tank 1. At this time, the first motor 41 is turned on, which drives the rotating rod 42 to rotate. The rotating rod 42 drives the gear 51 to rotate, and the gear 51 drives the gear ring 52 to rotate, thereby driving the drying tank 1 to granulate the carbon black granules. At the same time, the heating tube 7 dries the carbon black granules. After drying and granulation are completed, the fan 64 is turned on to create a negative pressure in the fixed frame 62. At the same time, the filter screen 63 filters the dust to prevent it from entering the fan 64 and the dust is discharged through the dust exhaust pipe 65. Finally, the cover 14 is opened to take out the granulated and dried material.
[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. Granulation and drying equipment for the production of ultra-wear-resistant furnace black, including a drying tank (1), characterized in that, Also includes: A first tank body (2) is provided on one side of the drying tank (1), and a second tank body (3) is provided on the other side of the drying tank (1). A drive mechanism (4) is provided on the outside of the second tank body (3), and a transmission mechanism (5) is provided on the outside of the drying tank (1). Multiple sets of heating tubes (7) are fixedly connected to the inner wall of the drying tank (1). A dust extraction mechanism (6) is provided on the outside of the second tank (3) to facilitate the extraction of dust. The dust extraction mechanism (6) includes a connecting pipe (61) connected to the inner wall of the second tank (3). One end of the connecting pipe (61) is connected to a fixed frame (62). A filter screen (63) is snapped onto the inner wall of the fixed frame (62). A fan (64) is connected to the inner wall of the fixed frame (62). A dust discharge pipe (65) is connected to the bottom of the fixed frame (62).
2. The granulation and drying equipment for the production of ultra-wear-resistant furnace black according to claim 1, characterized in that: The drive mechanism (4) includes a first motor (41) located outside the second tank (3), and a rotating rod (42) is fixedly connected to the output end of the first motor (41).
3. The granulation and drying equipment for the production of ultra-wear-resistant furnace black according to claim 2, characterized in that: The transmission mechanism (5) includes a gear (51) fixed to the outside of the rotating rod (42), and a gear ring (52) meshes with the outside of the gear (51).
4. The granulation and drying equipment for the production of ultra-wear-resistant furnace black according to claim 1, characterized in that: The second tank (3) is fixedly connected to the outer side of the first support block (8), and the first tank (2) is fixedly connected to the outer side of the second support block (9).
5. The granulation and drying equipment for the production of ultra-wear-resistant furnace black according to claim 1, characterized in that: One end of the first tank (2) is connected to a guide frame (10), and the inner wall of the guide frame (10) is fixedly connected to a second motor (11), and the output end of the second motor (11) is fixedly connected to a conveying shaft (12).
6. The granulation and drying equipment for the production of ultra-wear-resistant furnace black according to claim 1, characterized in that: One end of the second tank (3) is connected to a connecting plate (13), and a cover (14) is snapped onto one side of the connecting plate (13).
7. The granulation and drying equipment for the production of ultra-wear-resistant furnace black according to claim 1, characterized in that: One end of the drying tank (1) is rotatably connected to an installation plate (15), and the other end of the drying tank (1) is rotatably connected to a fixing plate (16).