Reaction kettle for producing crystalline resin

By introducing a combination design of stirring plate, stirring paddle and cleaning plate into the reactor, the problems of low stirring efficiency and material residue in the prior art are solved, realizing efficient mixing and automatic cleaning, and simplifying the operation process.

CN223615874UActive Publication Date: 2025-12-02JIASHENGDE (NINGXIA) NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422739311.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-12-02
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

Existing reactors used for producing crystalline resins are inefficient in stirring and mixing, and materials tend to remain on the inner wall of the reactor, requiring manual cleaning, which is cumbersome.

Method used

It adopts a combination design of stirring plate, stirring paddle and cleaning plate. The hollow column is rotated by the motor driven by the active gear and driven gear to achieve multi-directional stirring and inner wall scraping. It is also equipped with a cleaning mechanism for automatic cleaning.

Benefits of technology

It improves stirring efficiency, ensures thorough mixing of materials, automatically cleans the inner wall of the vessel, reduces residue, simplifies the cleaning process, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reaction kettle for producing crystalline resin, which relates to the field of reaction kettles and comprises a kettle body, a motor is fixedly connected to the top of the kettle body, a driving gear is fixedly connected to the tail end of an output shaft of the motor, and a hollow column rotatably connected with the kettle body is arranged on the kettle body in a penetrating manner. The outer wall of the hollow column is fixedly connected with a driven gear, the driving gear is meshed with the driven gear, the outer wall of the hollow column is fixedly connected with a plurality of stirring plates, each stirring plate is provided with a through hole in a penetrating mode, and the outer wall of the hollow column is fixedly connected with two connecting rods; a cleaning plate is fixedly connected to the tail end of each connecting rod, a stirring paddle is fixedly connected to the bottom of the hollow column, and a cleaning mechanism is arranged on the kettle body. Through the cooperation of the stirring plate, the stirring paddle and the cleaning plate, the stirring efficiency can be improved, residual materials on the inner wall of the kettle body can be washed, and manual cleaning is replaced.
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Description

Technical Field

[0001] This utility model relates to the field of reaction vessel technology, and in particular to a reaction vessel for the production of crystalline resin. Background Technology

[0002] The raw materials for preparing crystalline epoxy resin include epoxy resin, curing agent, accelerator, solvent and filler. After the various raw materials are stirred and mixed, the subsequent crystallization process is carried out. Therefore, a reaction vessel is required during the stirring and mixing process.

[0003] Existing reactors for producing crystalline resins typically rely solely on unidirectional stirring by a stirring rod, resulting in low stirring efficiency. Furthermore, after stirring, some raw materials remain on the inner wall of the reactor, requiring manual cleaning, which is cumbersome. To address these issues, this application proposes a reactor for producing crystalline resins. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a reaction vessel for the production of crystalline resins. The reaction vessel improves stirring efficiency through the combination of a stirring plate, a stirring paddle, and a cleaning plate, and can also rinse the residual material on the inner wall of the vessel, replacing manual cleaning.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A reactor for producing crystalline resin includes a reactor body. A motor is fixedly connected to the top of the reactor body, and a drive gear is fixedly connected to the end of the output shaft of the motor. A hollow column rotatably connected to the reactor body is passed through the reactor body. A driven gear is fixedly connected to the outer wall of the hollow column, and the drive gear meshes with the driven gear. Multiple stirring plates are fixedly connected to the outer wall of the hollow column, and each stirring plate has a through hole. Two connecting rods are fixedly connected to the outer wall of the hollow column, and a cleaning plate is fixedly connected to the end of each connecting rod. A stirring paddle is fixedly connected to the bottom of the hollow column. A cleaning mechanism is provided on the reactor body.

[0007] Preferably, the cleaning mechanism includes a cleaning tank fixedly connected to the side wall of the vessel body, a first connecting pipe fixedly connected to the cleaning tank, a water pump fixedly connected to the side wall of the vessel body, the first connecting pipe fixedly connected to the water pump, the water pump fixedly connected to a second connecting pipe, and a rotary joint installed at the end of the second connecting pipe and the top of the hollow column.

[0008] Preferably, the top of the vessel body is provided with a feed hopper that communicates with it, the top of the feed hopper is rotatably connected to a sealing cover, the top of the sealing cover is fixedly connected to a U-shaped handle, and the outer wall of the U-shaped handle is covered with a protective sleeve.

[0009] Preferably, the bottom of the vessel is provided with a discharge hopper connected thereto, and an electromagnetic valve is fixedly connected to the outer wall of the discharge hopper.

[0010] Preferably, the cleaning plate has a sponge layer on the side wall near the vessel body, and the sponge layer is disposed against the inner wall of the vessel body.

[0011] Preferably, the hollow column has multiple spray holes that are evenly spaced.

[0012] Preferably, the bottom of the vessel body is fixedly connected to four support legs, which are all installed and fixed to the bottom of the vessel body by welding, and the positions of the four support legs are arranged in a rectangular pattern.

[0013] Compared with the prior art, the advantages of this utility model are as follows:

[0014] 1. The motor output shaft drives the drive gear, driven gear, hollow column, and multiple stirring plates to rotate. The rotation of multiple stirring plates can stir and mix various raw materials. The rotation of the hollow column can drive the stirring paddle to rotate. Under the action of the blades on the stirring paddle, forced convection and fluid shear force are generated, which makes the liquid disperse and form flow, and the materials in the reactor are stirred and mixed again.

[0015] 2. The rotation of the hollow column drives the two connecting rods and the cleaning plate to rotate, scraping the inner wall of the vessel to prevent material from adhering to the inner wall of the vessel, thus making the material more thoroughly mixed.

[0016] 3. The cleaning solution in the cleaning tank can be injected into the hollow column through the first and second connecting pipes by the water pump. The cleaning solution is sprayed out through multiple spray holes on the hollow column to rinse the inner wall of the vessel. In addition, the rotation of the cleaning plate can thoroughly clean the inside of the vessel, ensuring complete cleaning and avoiding residue, thus replacing manual cleaning.

[0017] In summary, the combination of the stirring plate, stirring paddle, and cleaning plate can improve the stirring efficiency and rinse the residual material on the inner wall of the vessel, replacing manual cleaning. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of a reaction vessel for producing crystalline resin according to the present invention;

[0019] Figure 2This is a cross-sectional view of a reaction vessel for producing crystalline resin according to the present invention.

[0020] Figure 3 for Figure 2 Enlarged view of the structure at point A in the middle.

[0021] In the diagram: 1. Cauldron body, 2. Feed hopper, 3. Motor, 4. Drive gear, 5. Driven gear, 6. Hollow column, 7. Stirring plate, 8. Through hole, 9. Connecting rod, 10. Cleaning plate, 11. Discharge hopper, 12. Stirring paddle, 13. Cleaning tank, 14. First connecting pipe, 15. Water pump, 16. Second connecting pipe, 17. Rotary joint, 18. Spray hole. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Reference Figures 1-3 A reaction vessel for producing crystalline resin includes a vessel body 1. A motor 3 is fixedly connected to the top of the vessel body 1. A drive gear 4 is fixedly connected to the end of the output shaft of the motor 3. A hollow column 6 is rotatably connected to the vessel body 1. A driven gear 5 is fixedly connected to the outer wall of the hollow column 6. The drive gear 4 meshes with the driven gear 5. Multiple stirring plates 7 are fixedly connected to the outer wall of the hollow column 6. Each stirring plate 7 has a through hole 8. Two connecting rods 9 are fixedly connected to the outer wall of the hollow column 6. A cleaning plate 10 is fixedly connected to the end of each connecting rod 9. A stirring paddle 12 is fixedly connected to the bottom of the hollow column 6. A cleaning mechanism is provided on the vessel body 1.

[0024] It should be noted that: the rotation of the stirring plate 7 can stir and mix various materials; the action of the blades on the stirring paddle 12 generates forced convection and fluid shear force, causing the liquid to disperse and flow, and stirring and mixing the materials in the vessel 1 again; the rotation of the cleaning plate 10 can scrape off the raw materials adhering to the vessel 1, so that they are thoroughly mixed.

[0025] The cleaning mechanism includes a cleaning tank 13 fixedly connected to the side wall of the vessel body 1. A first connecting pipe 14 is fixedly connected to the cleaning tank 13. A water pump 15 is fixedly connected to the side wall of the vessel body 1. The first connecting pipe 14 is fixedly connected to the water pump 15. The water pump 15 is fixedly connected to a second connecting pipe 16. A rotary joint 17 is installed at the end of the second connecting pipe 16 and the top of the hollow column 6.

[0026] It should be noted that the cleaning solution in the cleaning tank 13 can be sprayed out through the spray hole 18 by the water pump 15 to clean the inside of the vessel body 1, replacing manual cleaning.

[0027] The top of the vessel body 1 is provided with a feed hopper 2 connected thereto. The top of the feed hopper 2 is rotatably connected to a sealing cover. The top of the sealing cover is fixedly connected to a U-shaped handle. The outer wall of the U-shaped handle is covered with a protective sleeve.

[0028] It should be noted that the material can be injected through the feed hopper 2, thus avoiding material overflow.

[0029] The bottom of the vessel body 1 is provided with a discharge hopper 11 connected thereto, and an electromagnetic valve is fixedly connected to the outer wall of the discharge hopper 11.

[0030] It should be noted that the fully mixed material can be discharged through the discharge hopper 11.

[0031] A sponge layer is provided on the side wall of the cleaning plate 10 near the vessel body 1, and the sponge layer is set against the inner wall of the vessel body 1.

[0032] It should be noted that the raw materials adhering to the inner wall of the vessel body 1 can be scraped off, thus preventing the material from adhering to the inner wall of the vessel body 1.

[0033] Multiple spray holes 18 are provided through the hollow column 6, and the multiple spray holes 18 are distributed at equal intervals.

[0034] It should be noted that the cleaning solution can be sprayed out through the spray hole 18 to rinse the inside of the vessel body 1, ensuring that the inner wall of the vessel body 1 is clean and avoiding residue.

[0035] The bottom of the vessel body 1 is fixedly connected with four support legs. The four support legs are installed and fixed to the bottom of the vessel body 1 by welding. The positions of the four support legs are arranged in a rectangular shape.

[0036] The working principle of this utility model is as follows: The operator injects various materials (resin raw materials, water, fillers, and accelerators, etc.) into the vessel 1 through the feed hopper 2. The motor 3 is started, and its output shaft drives the drive gear 4, driven gear 5, hollow column 6, and multiple stirring plates 7 to rotate. The rotation of the stirring plates 7 mixes the various materials. The rotation of the hollow column 6 drives the stirring paddle 12 to rotate, generating forced convection and fluid shear force through the blades on the stirring paddle 12, causing the liquid to disperse and flow, further mixing the materials in the vessel 1. During mixing, the rotation of the hollow column 6 drives the two... The connecting rod 9 and the cleaning plate 10 rotate to scrape the inner wall of the vessel 1, preventing material from adhering to the inner wall of the vessel 1 and making the material more thoroughly mixed. After mixing, the material is discharged through the discharge hopper 11 to the crystallization device for crystallization processing to obtain crystalline resin. The water pump 15 is started, and the water pump 15 can inject the cleaning liquid in the cleaning tank 13 into the hollow column 6 through the first connecting pipe 14 and the second connecting pipe 16. The cleaning liquid is sprayed out through multiple spray holes 18 on the hollow column 6 to rinse the inner wall of the vessel 1. With the rotation of the cleaning plate 10, the inside of the vessel 1 can be thoroughly cleaned, and the material residue is avoided, which replaces manual cleaning.

[0037] This invention solves the problems of existing reactors, which typically rely solely on unidirectional rotation of a stirring rod for mixing, resulting in low mixing efficiency and the need for manual cleaning of the reactor's inner wall after mixing, by incorporating a stirring plate, stirring paddle, and cleaning plate.

Claims

1. A reaction vessel for producing crystalline resin, comprising a vessel body (1), characterized in that, A motor (3) is fixedly connected to the top of the vessel body (1), and a drive gear (4) is fixedly connected to the end of the output shaft of the motor (3). A hollow column (6) is rotatably connected to the vessel body (1). A driven gear (5) is fixedly connected to the outer wall of the hollow column (6). The drive gear (4) meshes with the driven gear (5). A plurality of stirring plates (7) are fixedly connected to the outer wall of the hollow column (6). Each stirring plate (7) has a through hole (8). Two connecting rods (9) are fixedly connected to the outer wall of the hollow column (6). A cleaning plate (10) is fixedly connected to the end of each connecting rod (9). A stirring paddle (12) is fixedly connected to the bottom of the hollow column (6). A cleaning mechanism is provided on the vessel body (1). The cleaning mechanism includes a cleaning tank (13) fixedly connected to the side wall of the vessel body (1). A first connecting pipe (14) fixedly connected to the cleaning tank (13) is provided through it. A water pump (15) is fixedly connected to the side wall of the vessel body (1). The first connecting pipe (14) is fixedly connected to the water pump (15). The water pump (15) is fixedly connected to a second connecting pipe (16). The end of the second connecting pipe (16) and the top of the hollow column (6) are both equipped with a rotary joint (17).

2. The reaction vessel for producing crystalline resin according to claim 1, characterized in that, The top of the vessel body (1) is provided with a feed hopper (2) connected thereto. The top of the feed hopper (2) is rotatably connected with a sealing cover. The top of the sealing cover is fixedly connected with a U-shaped handle. The outer wall of the U-shaped handle is covered with a protective sleeve.

3. The reaction vessel for producing crystalline resin according to claim 1, characterized in that, The bottom of the vessel body (1) is provided with a discharge hopper (11) connected thereto, and an electromagnetic valve is fixedly connected to the outer wall of the discharge hopper (11).

4. The reaction vessel for producing crystalline resin according to claim 1, characterized in that, The cleaning plate (10) has a sponge layer on one side wall near the vessel body (1), and the sponge layer is set against the inner wall of the vessel body (1).

5. The reaction vessel for producing crystalline resin according to claim 1, characterized in that, The hollow column (6) has multiple spray holes (18) that are evenly spaced.

6. The reaction vessel for producing crystalline resin according to claim 1, characterized in that, The bottom of the vessel body (1) is fixedly connected with four support legs. The four support legs are installed and fixed to the bottom of the vessel body (1) by welding. The positions of the four support legs are arranged in a rectangular pattern.