Mold spraying device for bottle-making machine
By using a robotic arm and quick-change components in the spraying device on the bottle-making machine, the problem of frequent disassembly and assembly of the spraying mechanism is solved, enabling rapid disassembly and assembly and efficient spraying, ensuring the spraying effect and finished product quality, and reducing manual labor intensity and equipment wear.
Patent Information
- Application Number
- CN202422955509.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-02
AI Technical Summary
The existing bottle-making machine's spraying mechanism requires frequent disassembly and assembly, which affects assembly efficiency and accuracy, and poses risks of oil and gas leaks. The spraying effect is affected by ambient temperature, resulting in a high product defect rate and high labor intensity.
The downstream of the robotic arm body is equipped with a spraying device, which uses the robotic arm to spray the spray gun through quick-change components. It has built-in air passages and mold release agent channels, and uses industrial robot quick-change discs and heating elements to ensure spraying effect and assembly accuracy.
It enables quick assembly and disassembly of the spray gun, reduces the efficiency of missed parts and assembly, ensures the continuity of the row-type bottle making machine and the spraying device, improves the spraying effect and finished product quality, reduces human intervention, and improves the working efficiency of the equipment and the quality of finished products.
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Figure CN223616095U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of row-type bottle making machine, and in particular relates to a mold spraying device for bottle making machine. Background Technology
[0002] Currently, in the glassware manufacturing industry, row-type bottle-making machines are one of the equipment used specifically for producing bottles and jars. The spraying mechanism used to apply release agent to the initial mold and the forming mold requires regular maintenance and replacement of the spray guns. This process requires repeated disassembly and assembly of the fixed connecting parts (bolts, etc.), which leads to the following problems:
[0003] The assembly process requires adjusting and correcting assembly accuracy, resulting in low assembly efficiency.
[0004] Repeated disassembly and assembly will cause wear and tear, affecting assembly accuracy;
[0005] Even after disassembly, the row-type bottle making machine continues to operate, so the spraying of the release agent is done manually, which greatly increases the labor intensity and affects work efficiency and product quality.
[0006] At the same time, the existing spraying mechanism also has the following drawbacks:
[0007] 1. Spraying release agent into the mold using a long gun restricts the coating on the bottom of the mold, resulting in a higher product defect rate and severe mold wear;
[0008] 2. Using PU tubing or other fittings for air and material delivery in the spray gun's oil and air circuits can easily lead to oil and air leaks. Furthermore, the large number of air and oil pipes increases the overall size and volume of the mechanism.
[0009] This increases the risk of interference or collisions with other organizations, and also affects the aesthetics of the equipment;
[0010] 3. The spraying effect of the release agent is affected by the ambient temperature, especially in winter when the ambient temperature is too low, which leads to a reduction in the amount of release agent sprayed and poor atomization effect. Utility Model Content
[0011] In view of the deficiencies in the existing technology, this utility model provides a mold spraying device for bottle making machine, which can achieve quick assembly and disassembly without affecting assembly efficiency and assembly accuracy, while ensuring work efficiency and finished product quality.
[0012] The technical solution provided by this utility model is: a mold spraying device for a bottle making machine, including a robotic arm body, a spray gun mounting frame is provided downstream of the robotic arm body, and a quick-change assembly is provided between the end of the robotic arm body and the spray gun mounting frame.
[0013] Multiple pneumatic valves are positioned and installed on the spray gun mounting bracket. Each pneumatic valve is equipped with a mold wall spray gun or a mold bottom spray gun. The length of the mold wall spray gun is greater than the length of the mold bottom spray gun.
[0014] The spray gun mounting bracket has an integrally formed air passage and a mold release agent channel. The air passage is connected to the pneumatic valve, and the mold release agent channel is connected to the mold wall spray gun and the mold bottom spray gun.
[0015] As an improvement, the quick-change component is an industrial robot quick-change disc, with one side of the industrial robot quick-change disc installed at the end of the robotic arm body and the other side installed at the end of the spray gun mounting bracket.
[0016] As a further improvement, the two discs of the industrial robot quick-change disc are respectively provided with at least two positioning pins and positioning holes that cooperate with the positioning pins.
[0017] As an improvement, each spray gun mounting bracket corresponding to the position of each pneumatic valve is provided with a positioning groove, and the pneumatic valve is positioned and installed in the positioning groove.
[0018] As an improvement, the spray nozzles on the mold wall spray gun are arranged in a ring and face the inner wall of the mold, while the spray holes on the mold bottom spray gun face vertically towards the bottom of the mold.
[0019] As an improvement, the spray gun mounting bracket is a metal spray gun mounting bracket, and at least one receiving channel is integrally formed inside the spray gun mounting bracket, and a heating element is provided in the receiving channel.
[0020] As a further improvement, a connecting arm is also included, wherein the quick-change assembly is disposed at the end of the robotic arm body and the end of the connecting arm; a transition connecting block is installed below the other end of the connecting arm, and the transition connecting block is fixedly connected to the spray gun mounting bracket.
[0021] The connecting arm is provided with a through channel through which both the gas delivery pipe for conveying gas and the mold release agent delivery pipe for conveying mold release agent pass.
[0022] One corner of the transition connection block is provided with a connector mounting seat. The air delivery pipe and the mold release agent delivery pipe are both connected to the connector mounting seat through a connector. The transition connection block is provided with a transition air passage that communicates with the air passage and a transition mold release agent channel that communicates with the mold release agent channel. The air delivery pipe communicates with the transition air passage, and the mold release agent delivery pipe communicates with the transition mold release agent channel.
[0023] As a further improvement, the robotic arm body is a six-axis robotic arm.
[0024] By adopting the above-described technical solution, the beneficial effects of the mold spraying device for bottle making machine provided by this utility model are as follows:
[0025] The bottle-making machine mold coating device includes a robotic arm body, with a spray gun mounting bracket downstream of the robotic arm body. A quick-change assembly is located between the end of the robotic arm body and the spray gun mounting bracket. Multiple pneumatic valves are positioned on the spray gun mounting bracket, each with a mold wall spray gun or a mold bottom spray gun mounted on it. The length of the mold wall spray gun is greater than the length of the mold bottom spray gun. An air passage and a mold release agent channel are integrally formed within the spray gun mounting bracket. The air passage is connected to the pneumatic valves, and the mold release agent channel is connected to the mold wall spray gun and the mold bottom spray gun. Based on this structure, the bottle-making machine mold coating device is used... In this system, quick-change components enable rapid disassembly and assembly during maintenance and spray gun replacement. Compared to traditional fixed connectors, this method ensures high assembly precision after disassembly, while also offering high efficiency, precision, and low wear from repeated disassembly and assembly. Furthermore, it ensures the continuous operation of the row-type bottle-making machine and the spraying device, significantly reducing human intervention and guaranteeing work safety, efficiency, and product quality. In addition, the built-in air path and mold release agent channel effectively solve oil and air leakage problems while ensuring a consistent spraying effect.
[0026] Because each of the two plates of the industrial robot quick-change plate is equipped with at least two positioning pins and positioning holes that cooperate with the positioning pins, the quick-change plate of the industrial robot can be quickly and accurately assembled with low wear rate through the cooperation of the positioning pins and positioning holes; this ensures that there is no need to adjust and correct the assembly accuracy and that the assembly efficiency is high.
[0027] Since each pneumatic valve is positioned in a positioning groove on the spray gun mounting bracket, the pneumatic valve is positioned and installed in the positioning groove, thereby effectively improving the assembly efficiency and accuracy of the pneumatic valve.
[0028] Because the spray nozzles on the mold wall spray gun are arranged in a ring and face the inner wall of the mold, while the spray holes on the mold bottom spray gun face the bottom of the mold vertically, this arrangement further ensures the spraying effect of the demolding machine on the inner wall and bottom of the mold, effectively avoiding the problems of increased product defect rate and severe mold wear caused by restricted spraying.
[0029] Because the spray gun mounting bracket is made of metal, it has at least one integrally formed receiving channel. A heating element is installed in the receiving channel to heat the spray gun mounting bracket, ensuring good atomization of the release agent in a low-temperature environment, thus effectively guaranteeing the quality of the coating and the product.
[0030] The bottle-making machine's mold spraying device also includes a connecting arm, with a quick-change assembly located at the end of the robotic arm and the end of the connecting arm. A transition connecting block is installed below the other end of the connecting arm, and the transition connecting block is fixedly connected to the spray gun mounting bracket. The connecting arm has a through channel through which both the gas delivery pipe and the mold release agent delivery pipe pass. One corner of the transition connecting block has a connector mounting seat, and both the gas delivery pipe and the mold release agent delivery pipe are connected to the connector mounting seat via connectors. The transition connecting block has a transition gas path connected to the gas path and a transition mold release agent channel connected to the mold release agent channel. The gas delivery pipe is connected to the transition gas path, and the mold release agent delivery pipe is connected to the transition mold release agent channel. Thus, through the combination of the connecting arm and the transition connecting block, a transition between the robotic arm and the spray gun mounting bracket is achieved. This not only allows the gas delivery pipe and the mold release agent delivery pipe to pass through and be stored on the connecting arm, avoiding space occupation and interference or collisions, but also facilitates connection with the transition gas path and the transition mold release agent channel, while also being aesthetically pleasing. Attached Figure Description
[0031] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.
[0032] Figure 1 This is a schematic diagram of the structure provided by this utility model;
[0033] Figure 2 yes Figure 1 A schematic diagram of the structure after removing the robotic arm body;
[0034] In the diagram, 1-robotic arm body; 2-spray gun mounting bracket; 201-positioning groove; 3-quick change component; 301-disc body; 302-positioning pin; 4-pneumatic valve; 5-mold wall spray gun; 6-mold bottom spray gun; 7-heating element; 8-connecting arm; 801-air delivery pipe; 802-release agent delivery pipe; 803-connector; 804-through channel; 9-transition connecting block; 901-connector mounting base. Detailed Implementation
[0035] The embodiments of the present utility model will now be described in detail with reference to the accompanying drawings. These embodiments are merely illustrative of the present utility model and should not be construed as limiting its scope of protection.
[0036] like Figure 1 and Figure 2As shown in the figure, this utility model provides a mold spraying device for a bottle making machine, including a six-axis robotic arm body 1. A spray gun mounting bracket 2 is provided downstream of the robotic arm body 1. A quick-change assembly 3 is provided between the end of the robotic arm body 1 and the spray gun mounting bracket 2. In this solution, the quick-change assembly 3 is an industrial robot quick-change disc. The industrial robot quick-change disc is existing technology and will not be described in detail here. One side of the industrial robot quick-change disc is installed at the end of the robotic arm body 1, and the other side is installed at the end of the spray gun mounting bracket 2. In order to facilitate quick and accurate assembly, the two discs 301 of the industrial robot quick-change disc are respectively provided with at least two positioning pins 302 and positioning holes that cooperate with the positioning pins 302 (the positioning holes are conventional holes and are not shown in the figure).
[0037] Multiple pneumatic valves 4 are positioned and installed on the spray gun mounting bracket 2. Each pneumatic valve 4 is equipped with a mold wall spray gun 5 or a mold bottom spray gun 6. The length of the mold wall spray gun 5 is greater than the length of the mold bottom spray gun 6. The spray nozzles on the mold wall spray gun 5 are arranged in a ring and face the inner wall of the mold. The spray holes on the mold bottom spray gun 6 face the bottom of the mold vertically. An air passage and a mold release agent channel are integrally formed inside the spray gun mounting bracket 2. The air passage is connected to the pneumatic valves 4, and the mold release agent channel is connected to the mold wall spray gun 5 and the mold bottom spray gun 6.
[0038] To facilitate the quick and accurate assembly of the pneumatic valve 4, a positioning groove 201 is provided on the spray gun mounting bracket 2 corresponding to each pneumatic valve 4, and the pneumatic valve 4 is positioned and installed in the positioning groove 201.
[0039] In this design, the spray gun mounting bracket 2 is a metal spray gun mounting bracket. The spray gun mounting bracket 2 has at least one integrally formed receiving channel, and a heating element 7 (such as a heating tube, heating wire, etc.) is provided in the receiving channel.
[0040] The mold spraying device for the bottle making machine also includes a connecting arm 8. The quick-change assembly 3 is located at the end of the robotic arm body 1 and the end of the connecting arm 8. A transition connecting block 9 is installed below the other end of the connecting arm 8. The transition connecting block 9 is fixedly connected to the spray gun mounting bracket 2. The connecting arm 8 is provided with a through channel 804, through which a gas delivery pipe 801 for delivering gas and a mold release agent delivery pipe 802 for delivering mold release agent both pass. A connector mounting seat 901 is provided at one corner of the transition connecting block 9. 01 is inclined relative to the transition connecting block 9. The air delivery pipe 801 and the mold release agent delivery pipe 802 are both connected to the connector mounting base 901 through the connector 803. The transition connecting block 8 is provided with a transition air passage that communicates with the air passage and a transition mold release agent channel that communicates with the mold release agent channel. The air delivery pipe 801 communicates with the transition air passage, and the mold release agent delivery pipe 802 communicates with the transition mold release agent channel. The aforementioned transition air passage, air passage, mold release agent channel and transition mold release agent channel are all hollow structures without other structural designs, so they are not shown in the figure.
[0041] like Figure 2 As shown, in this embodiment, four pneumatic valves 4 are positioned and installed on the spray gun mounting bracket 2, and each pneumatic valve 4 is connected to an air path, that is, there are four air paths on the spray gun mounting bracket 2; correspondingly, four transition air paths 803 are provided on the transition connecting block 8 and are connected one-to-one with the air paths, and four delivery air pipes 801 are also provided and are connected one-to-one with the transition air paths 803.
[0042] The molds on the row-type bottle making machine include a preliminary mold and a forming mold. The spraying device used for the forming mold is the mold spraying device for bottle making machines described above. For the spraying device used for the preliminary mold, only the mold wall spray gun 5 needs to be set, and the connecting arm 8 and the transition connecting block 9 do not need to be set.
[0043] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model, and they should all be covered within the scope of the claims and specification of this utility model.
Claims
1. A mold spraying device for a bottle making machine, comprising a robotic arm body, characterized in that, A spray gun mounting bracket is provided at the downstream end of the robotic arm body, and a quick-change assembly is provided between the end of the robotic arm body and the spray gun mounting bracket. Multiple pneumatic valves are positioned and installed on the spray gun mounting bracket. Each pneumatic valve is equipped with a mold wall spray gun or a mold bottom spray gun. The length of the mold wall spray gun is greater than the length of the mold bottom spray gun. The spray gun mounting bracket has an integrally formed air passage and a mold release agent channel. The air passage is connected to the pneumatic valve, and the mold release agent channel is connected to the mold wall spray gun and the mold bottom spray gun.
2. The mold spraying device for a bottle making machine according to claim 1, characterized in that, The quick-change assembly is an industrial robot quick-change disc, with one side of the industrial robot quick-change disc installed at the end of the robotic arm body and the other side installed at the end of the spray gun mounting bracket.
3. The mold spraying device for a bottle making machine according to claim 2, characterized in that, The industrial robot quick-change disc has at least two positioning pins and positioning holes that cooperate with the positioning pins on its two disc bodies.
4. The mold spraying device for a bottle-making machine according to claim 1, characterized in that, Each of the spray gun mounting brackets corresponding to the position of each pneumatic valve is provided with a positioning groove, and the pneumatic valve is positioned and installed in the positioning groove.
5. The mold spraying device for a bottle making machine according to claim 1, characterized in that, The spray nozzles on the mold wall spray gun are arranged in a ring and face the inner wall of the mold, while the spray holes on the mold bottom spray gun face the bottom of the mold vertically.
6. The mold spraying device for a bottle-making machine according to claim 1, characterized in that, The spray gun mounting bracket is a metal spray gun mounting bracket, and at least one receiving channel is integrally formed inside the spray gun mounting bracket, and a heating element is provided in the receiving channel.
7. The mold spraying device for a bottle-making machine according to any one of claims 1 to 6, characterized in that, It also includes a connecting arm, the quick-change assembly is disposed at the end of the robotic arm body and the end of the connecting arm; a transition connecting block is installed below the other end of the connecting arm, and the transition connecting block is fixedly connected to the spray gun mounting bracket; The connecting arm is provided with a through channel through which both the gas delivery pipe for conveying gas and the mold release agent delivery pipe for conveying mold release agent pass. One corner of the transition connection block is provided with a connector mounting seat. The air delivery pipe and the mold release agent delivery pipe are both connected to the connector mounting seat through a connector. The transition connection block is provided with a transition air passage that communicates with the air passage and a transition mold release agent channel that communicates with the mold release agent channel. The air delivery pipe communicates with the transition air passage, and the mold release agent delivery pipe communicates with the transition mold release agent channel.
8. The mold spraying device for a bottle making machine according to claim 7, characterized in that, The robotic arm itself is a six-axis robotic arm.