Coating mechanism of coating machine
By designing a roller pick-up and drop-off mechanism and a temporary storage mechanism on the coating machine, the automated installation and temporary storage of coating rollers are achieved, solving the problem of inconvenient coating roller replacement and improving operational safety and efficiency.
Patent Information
- Application Number
- CN202422863240.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-23
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-11-23
AI Technical Summary
The existing coating machine requires manual handling of heavy objects when changing coating rollers, which is inconvenient to operate and poses safety hazards.
A coating mechanism for a coating machine was designed, including a roller pick-and-place mechanism and a temporary storage mechanism. The coating rollers are automatically installed and temporarily stored using components such as a support plate, guide plate, and transmission gear, reducing operational intensity and safety risks.
Automation reduces the labor intensity of operators, improves the safety and efficiency of coating roller replacement, reduces the number of times coating rollers need to be disassembled, and enhances the convenience of the coating process.
Smart Images

Figure CN223616120U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of coating machine technology, specifically to a coating mechanism for a coating machine. Background Technology
[0002] Coating machines are mainly used for surface coating processes on films, paper, and other materials. This machine coats a roll of substrate with a specific functional adhesive, paint, or ink, and then dries it before cutting it into sheets or rewinding it. Existing automatic coating machines require operators to manually move the heavy coating rollers to a higher position on the machine for installation or removal from a higher position. Due to the weight of the coating rollers, installation and removal are very inconvenient, and there is a risk of them slipping during handling, posing a safety hazard. Therefore, we propose a coating mechanism for a coating machine. Utility Model Content
[0003] The purpose of this utility model is to provide a coating mechanism for a coating machine, which solves the problem of inconvenient replacement of coating rollers in the prior art.
[0004] To achieve the above objectives, this utility model provides the following technical solution:
[0005] A coating mechanism for a coating machine, comprising a body;
[0006] The machine body is equipped with a pick-and-place roller mechanism and a temporary storage mechanism;
[0007] The pick-and-place roller mechanism includes a support plate with a support groove on its side. A limit plate is fixedly connected to the top of the inner wall of the machine body, and a limit frame is fixedly connected to the inner wall of the machine body. A guide plate is rotatably connected to the top of the limit frame, and the end of the guide plate corresponds to the position of the limit plate.
[0008] Preferably, a guide frame is connected to the end of the guide plate, and a guide groove is provided on the inner side of the guide frame. The guide groove has an arc-shaped structure, and a collection box is fixedly connected to the bottom of the guide frame. The collection box is located at the end of the guide groove.
[0009] Preferably, a storage rack is fixedly connected to the bottom of the machine body, a feeding plate is fixedly connected to the side of the storage rack, a screw is engaged with the feeding plate, and the screw is rotatably connected to the storage rack.
[0010] Preferably, a drive column is rotatably connected to the side of the machine body, a drive handle is connected to the drive column, and meshing transmission gears are fixedly connected to the outer side of the drive column and the outer side of the support plate.
[0011] Preferably, the temporary storage mechanism includes a temporary storage rack, which is rotatably connected to both ends of the frame. A temporary storage slot is provided on the inner side of the temporary storage rack. A support frame is fixedly connected to one side of the temporary storage rack, and a drive rod is connected to the other side of the temporary storage slot.
[0012] Preferably, the support frame has a "T" shaped structure, and the end of the temporary storage rack has an arc-shaped structure.
[0013] Preferably, a buffer plate is slidably connected inside the temporary storage slot, and a buffer spring is fixedly connected between the buffer plate and the temporary storage rack.
[0014] By employing the above technical solution, this utility model provides a coating mechanism for a coating machine that has at least the following beneficial effects:
[0015] (1) The present invention uses a pick-and-place roller mechanism to move a heavier coating roller from the lower part of the coating machine to the higher part of the coating machine through the support plate and the support groove on the support plate, thereby avoiding the safety hazards caused by manual handling by the operator. At the same time, the meshing transmission gears of different sizes can convert small torque into large torque, thereby reducing the operating intensity of the operator.
[0016] (2) The present invention can temporarily store the coating roller through the temporary storage mechanism. When different coatings are applied to the film, the coating roller can be completely disassembled, which reduces the workload of the operator and improves the efficiency of the coating roller when it is replaced. Attached Figure Description
[0017] The accompanying drawings, which are included to provide a further understanding of the present invention, form part of this application:
[0018] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 ;
[0019] Figure 2 This is a schematic diagram of the structure of the present invention. Figure 2 ;
[0020] Figure 3 This is a schematic diagram of the internal structure of the present invention. Figure 1 ;
[0021] Figure 4 This is a schematic diagram of the internal structure of the present invention. Figure 2 ;
[0022] Figure 5 This is a schematic diagram of the internal structure of the present invention. Figure 3 .
[0023] In the diagram: 1. Machine body; 2. Picking and placing roller mechanism; 201. Support plate; 202. Support groove; 203. Limiting plate; 204. Limiting frame; 205. Guide plate; 206. Guide frame; 207. Guide groove; 208. Collection box; 209. Storage rack; 210. Feeding plate; 211. Screw; 212. Drive column; 213. Drive handle; 214. Transmission gear; 3. Temporary storage mechanism; 301. Temporary storage rack; 302. Temporary storage groove; 303. Support frame; 304. Drive rod; 305. Buffer plate; 306. Buffer spring. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Example 1
[0026] A coating mechanism of a coating machine, such as Figures 1-5 As shown, it includes a machine body 1; the machine body 1 is equipped with a pick-and-place roller mechanism 2, which can perform loading and unloading operations on the coating roller used for coating, thereby reducing the workload of the operator.
[0027] Specifically, the pick-and-place roller mechanism 2 includes a support plate 201, which supports the coating roller for subsequent coating operations. A support groove 202 is provided on the side of the support plate 201. The support groove 202 is semi-circular and can accommodate both ends of the coating roller. The rotating support plate 201 drives the coating roller to move along an arc-shaped trajectory around the outside of the support plate 201, thus enabling the upper and lower roller operations. A limit plate 203 is fixedly connected to the top of the inner wall of the machine body 1, and a limit frame 204 is fixedly connected to the inner wall of the machine body 1. The limit frame 204 limits the movement of the coating roller, ensuring that the movement of the coating roller is arc-shaped and revolves around the center of the support plate 201, preventing the coating roller from detaching from the support plate 201 when driven by it. The top of the limiting frame 204 is rotatably connected to a guide plate 205. The end of the guide plate 205 corresponds to the position of the limiting plate 203. The structure of the guide plate 205 can cooperate with the limiting plate 203. When the coating roller rotates upward and passes the guide plate 205, the guide plate 205 can be driven to rotate upward and open. When the coating roller moves in the opposite direction, the guide plate 205 is restricted by the limiting plate 203 and pushes the coating roller out from the inside of the support groove 202, realizing the automatic roller removal operation of the coating roller.
[0028] It is worth noting that a guide frame 206 is connected to the end of the guide plate 205. A guide groove 207 is formed on the inner side of the guide frame 206. The guide groove 207 guides the coating roller on the guide plate 205, allowing the coating roller to slide along the guide groove 207. The guide groove 207 has an arc-shaped structure, which slows down the movement of the coating roller and prevents damage caused by excessive speed. A collection box 208 is fixedly connected to the bottom of the guide frame 206. The collection box 208 is located at the end of the guide groove 207 and can collect the disassembled coating roller.
[0029] Based on this, a storage rack 209 is fixedly connected to the bottom of the machine body 1. The structure of the storage rack 209 can temporarily store the coating roller to be used. A feeding plate 210 is fixedly connected to the side of the storage rack 209. A screw 211 is meshed on the feeding plate 210. The screw 211 is rotatably connected to the storage rack 209. The structure of the feeding plate 210 can cooperate with the screw 211. Driven by the screw 211, the feeding plate 210 can push the coating roller to move, thereby feeding the coating roller onto the support plate 201. A motor is fixedly connected to one side of the bottom of the storage rack 209. The end of the motor output shaft is connected to the screw 211 through a bevel gear.
[0030] It is worth noting that a drive column 212 is rotatably connected to the side of the machine body 1. The drive column 212 can drive the support plate 201 and the coating roller carried on the support plate 201, allowing the support plate 201 to rotate. A drive handle 213 is connected to the drive column 212, which allows the operator to easily drive the drive column 212 to rotate. A meshing transmission gear 214 is fixedly connected to the outer side of the drive column 212 and the outer side of the support plate 201. The transmission gear 214 transmits the rotation of the drive column 212 to the support plate 201. The transmission gear 214 consists of two gears of different sizes; the smaller gear converts the operator's small torque into the larger gear's large torque, thereby manually driving the support plate 201 and the coating roller to rotate.
[0031] Example 2
[0032] like Figure 1 , Figure 3 , Figure 5 As shown, based on Embodiment 1, the machine body 1 is provided with a temporary storage mechanism 3. The temporary storage mechanism 3 can temporarily store the coating rollers that have been switched off, so that the coating rollers can be used alternately during the coating process, avoiding the operator from repeatedly changing the coating rollers.
[0033] In this embodiment, the temporary storage mechanism 3 includes a temporary storage rack 301, which is rotatably connected to both ends of the frame. The rotatably connected temporary storage rack 301 can provide temporary storage space for the coating roller, thereby facilitating the temporary storage of the coating roller. A temporary storage groove 302 is provided on the inner side of the temporary storage rack 301. The structure of the temporary storage groove 302 can accommodate the coating roller, facilitating the temporary storage operation of the coating roller. At the same time, the structure of the temporary storage groove 302 is interconnected with the gap between the limiting frame 204 and the support plate 201, thereby facilitating the movement of the coating roller from inside the support groove 202 onto the temporary storage rack 301. A support frame 303 is fixedly connected to one side of the temporary storage rack 301, and a drive rod 304 is connected to the other side of the temporary storage tank 302. The support frame 303 can support the temporary storage rack 301, allowing the temporary storage rack 301 to rotate around the support frame 303. At the same time, the drive rod 304 facilitates the operation of the operator. In addition, the distance between the drive rod 304 and the support frame 303 is 4-5 times the length of the temporary storage tank 302, so that the drive rod 304 forms a force-saving lever, making it convenient for the operator to rotate the temporary storage rack 301 containing the coating roller.
[0034] In addition, the support frame 303 has a "T"-shaped structure, and the moving groove structure facilitates the movement of the coating roller inside the receiving groove. The end of the temporary storage frame 301 has an arc-shaped structure, which allows the temporary storage frame 301 to maintain its correspondence with the limiting frame 204 during rotation.
[0035] Furthermore, a buffer plate 305 is slidably connected inside the temporary storage slot 302, and a buffer spring 306 is fixedly connected between the buffer plate 305 and the temporary storage rack 301.
[0036] In use, when the coating mechanism of the coating machine of this utility model needs to install the coating roller, the drive handle 213 first rotates the drive column 212, which drives the support plate 201 to rotate through the transmission gear 214, so that a support groove 202 on the outer side of the support plate 201 rotates to correspond with the position of the storage rack 209. Then the screw 211 rotates and pushes the feeding plate 210 and the coating roller upward until the coating roller moves into the support groove 202. Then the support plate 201 continues to rotate, so that the coating roller rotates to the top of the support plate 201. During the rotation of the coating roller with the support plate 201, when the coating roller moves past the guide plate 205, the coating roller pushes the guide plate 205 upward, so that the guide plate 205 rotates upward; and when the coating roller moves away from the guide plate 205, the guide plate 205 rotates in the opposite direction under the action of gravity until it is blocked by the limiting plate 203 and stops. At this time, the guide plate 205 is tilted towards the guide frame 206. When the coating roller needs to be removed, simply rotate the support plate 201 in the opposite direction. When the coating roller moves onto the guide plate 205, it is pushed out of the rotating support groove 202 by the limit plate 203, and the coating roller rolls along the tilted guide plate 205 into the guide frame 206. The coating roller then slides along the guide groove 207 on the inner side of the guide frame 206 into the collection box 208, which facilitates the subsequent collection of the replaced coating roller. When different coatings need to be applied to the film, the coating rollers at the top and bottom of the support plate 201 can be rotated to the temporary storage rack 301, and the temporary storage rack 301 can be rotated so that the temporary storage groove 302 corresponds to the coating roller, thus facilitating the temporary storage of the coating roller inside the temporary storage rack 301. The temporary storage rack 301 has two sets, allowing the two sets of coating rollers to be used alternately to meet the coating needs of different coatings. At the same time, the drive rod 304 structure can also serve as a guide rod to guide the film material and prevent the film from contacting the coating rollers inside the temporary storage rack 301 during movement.
[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A coating mechanism for a coating machine, comprising a body (1), characterized in that: The machine body (1) is equipped with a pick-and-place roller mechanism (2) and a temporary storage mechanism (3) inside; The pick-and-place roller mechanism (2) includes a support plate (201), a support groove (202) is provided on the side of the support plate (201), a limiting plate (203) is fixedly connected to the top of the inner wall of the machine body (1), a limiting frame (204) is fixedly connected to the inner wall of the machine body (1), a guide plate (205) is rotatably connected to the top of the limiting frame (204), and the end of the guide plate (205) corresponds to the position of the limiting plate (203).
2. The coating mechanism of a coating machine according to claim 1, characterized in that: The guide plate (205) is connected to a guide frame (206) at its end. A guide groove (207) is provided on the inner side of the guide frame (206). The guide groove (207) has an arc-shaped structure. A collection box (208) is fixedly connected to the bottom of the guide frame (206). The collection box (208) is located at the end of the guide groove (207).
3. The coating mechanism of a coating machine according to claim 1, characterized in that: The bottom of the machine body (1) is fixedly connected to a storage rack (209), and a feeding plate (210) is fixedly connected to the side of the storage rack (209). A screw (211) is engaged on the feeding plate (210), and the screw (211) is rotatably connected to the storage rack (209).
4. The coating mechanism of a coating machine according to claim 1, characterized in that: The side of the body (1) is rotatably connected to a drive column (212), and a drive handle (213) is connected to the drive column (212). The outer side of the drive column (212) and the outer side of the support plate (201) are fixedly connected to a transmission gear (214) that meshes with each other.
5. The coating mechanism of a coating machine according to claim 1, characterized in that: The temporary storage mechanism (3) includes a temporary storage rack (301), which is rotatably connected to both ends of the frame. A temporary storage slot (302) is provided on the inner side of the temporary storage rack (301). A support frame (303) is fixedly connected to one side of the temporary storage rack (301), and a drive rod (304) is connected to the other side of the temporary storage slot (302).
6. The coating mechanism of a coating machine according to claim 5, characterized in that: The support frame (303) has a "T" shaped structure, and the end of the temporary storage frame (301) has an arc-shaped structure.
7. The coating mechanism of a coating machine according to claim 5, characterized in that: A buffer plate (305) is slidably connected inside the temporary storage slot (302), and a buffer spring (306) is fixedly connected between the buffer plate (305) and the temporary storage rack (301).