Waste mortar recycling and sorting device
By setting a brush plate and transmission mechanism at the bottom of the screen, the elastic brush is used to clean impurities and large particles on the screen surface, solving the problem of screen clogging and achieving efficient sorting and cleaning of waste mortar.
Patent Information
- Application Number
- CN202423008093.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-06
AI Technical Summary
During the sorting process of waste mortar, the presence of a large number of impurities and large particles can easily cause screen blockage, making cleaning inconvenient and reducing sorting efficiency.
A brush plate is installed at the bottom of the screen, and the brush plate and the sorting box work together through a transmission mechanism. The elastic brush cleans the impurities and large particles on the surface of the screen, realizing simultaneous screening and cleaning.
It effectively avoids screen clogging, improves the sorting efficiency and cleaning effect of waste mortar, and ensures smooth screen operation.
Smart Images

Figure CN223616223U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of waste mortar treatment equipment, specifically relating to a waste mortar recycling and sorting device. Background Technology
[0002] Mortar is made by mixing cementitious materials (cement, lime, clay, etc.) and fine aggregates (sand) with water. During the construction process, a certain amount of waste mortar is generated due to factors such as the amount of mortar prepared and the construction operation. In order to save costs and make full use of resources, waste mortar is usually recycled.
[0003] Currently, waste mortar typically requires screening to remove impurities and lumps for reuse. However, during the sorting process, the large amount of impurities and large particles in the waste mortar adheres to the screen surface, easily causing screen blockage and making cleaning difficult, thus reducing the sorting efficiency of the waste mortar. Utility Model Content
[0004] To overcome the problem in the prior art where waste mortar contains a large amount of impurities and large particles that adhere to the screen surface, easily causing screen blockage and making cleaning inconvenient, thus reducing the sorting efficiency of waste mortar, this utility model provides a waste mortar recycling and sorting device. By setting a brush plate at the bottom of the screen and driving the brush plate and sorting box to work together through a transmission mechanism, it can clean impurities and large particles on the screen surface in real time. The elastic brush on the brush plate can penetrate deep into the mesh of the screen, preventing them from adhering to the screen and causing blockage, ensuring the smooth flow of the screen, realizing the function of simultaneous screening and cleaning, and improving the sorting efficiency and cleaning effect of waste mortar.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: A waste mortar recycling and sorting device mainly includes a frame, a mounting base, a sorting box, a screen, a discharge hopper, a transmission mechanism, and a brush plate. The mounting base is installed on the top of the frame, the sorting box is slidably installed on the mounting base, a screen is installed inside the sorting box, a discharge hopper is installed at the bottom of the sorting box, a discharge trough communicating with the top surface of the screen is provided on the side, a first straight groove is opened on the side wall of the sorting box, a second straight groove is opened on the mounting base, a connecting rod is provided at the end of the brush plate, the end of the connecting rod passes through the first straight groove on the sorting box and is slidably installed in the second straight groove of the mounting base through a slider, and elastic brushes that contact the bottom of the screen are evenly arranged on the brush plate; the transmission mechanism is installed on the mounting base and is connected to the connecting rod of the brush plate and the sorting box.
[0006] The transmission mechanism includes a motor, a rotating shaft, a crankshaft, a driving gear, a driven gear, a first connecting rod, a crank, and a second connecting rod. The rotating shaft and the crankshaft are both mounted on a mounting base via bearings. The motor is mounted on a frame and is connected to the rotating shaft via a belt drive mechanism. A crank is mounted on the end of the rotating shaft, and the crank is connected to the end of a connecting rod via the second connecting rod. A driving gear is mounted on the rotating shaft, and a driven gear that meshes with the driving gear is mounted on the crankshaft. One end of the first connecting rod is hinged to the crankshaft, and the other end is hinged to the side wall of the sorting box.
[0007] The mounting base is equipped with a support base, which has a guide groove. A support rod is provided on the side wall of the sorting box, and the support rod passes through the guide groove on the support base and is slidably connected to it.
[0008] The beneficial effects of this utility model are:
[0009] This invention, by setting a brush plate at the bottom of the screen and driving the brush plate and the sorting box to work together through a transmission mechanism, can clean impurities and large particles on the screen surface in real time. The elastic brush on the brush plate can penetrate deep into the mesh of the screen to prevent it from adhering to the screen and causing blockage, thus ensuring the smooth flow of the screen and realizing the function of simultaneous screening and cleaning, thereby improving the sorting efficiency and cleaning effect of waste mortar. Attached Figure Description
[0010] Figure 1 This is a three-dimensional schematic diagram of the present invention.
[0011] Figure 2 This is a three-dimensional schematic diagram of the transmission mechanism in its installation state.
[0012] Figure 3 yes Figure 2 A magnified view of a portion of point A in the middle.
[0013] Figure 4 yes Figure 2 A magnified view of a section at point B.
[0014] Figure 5 This is a three-dimensional cross-sectional view of the present invention.
[0015] Figure 6 This is a cross-sectional plan view of the present invention.
[0016] Figure 7 This is a 3D schematic diagram of the brush plate installation status. Detailed Implementation
[0017] To make the objectives, technical solutions, and beneficial effects of this utility model clearer, the preferred embodiments of this utility model will be described in detail below with reference to the accompanying drawings, so as to facilitate the understanding of those skilled in the art.
[0018] This utility model discloses a waste mortar recycling and sorting device, which mainly includes a frame 1, a mounting base 2, a sorting box 3, a screen 4, a discharge hopper 5, a transmission mechanism 6, and a brush plate 7. The mounting base 2 is installed on the top of the frame 1, the sorting box 3 is slidably installed on the mounting base 2, the screen 4 is installed inside the sorting box 3, the discharge hopper 5 is installed at the bottom of the sorting box 3, and a discharge trough 302 communicating with the top surface of the screen 4 is provided on the side. A first straight groove 301 is opened on the side wall of the sorting box 3, and a second straight groove 202 is opened on the mounting base 2. A connecting rod 701 is provided at the end of the brush plate 7. The end of the connecting rod 701 passes through the first straight groove 301 on the sorting box 3 and is slidably installed in the second straight groove 202 of the mounting base 2 through a slider. Elastic brushes that contact the bottom of the screen 4 are evenly arranged on the brush plate 7. The transmission mechanism 6 is installed on the mounting base 2 and is connected to the connecting rod 701 on the brush plate 7 and the sorting box 3.
[0019] In use, the waste mortar to be sorted is poured into the sorting box 3, and the transmission mechanism 6 is started to drive the brush plate 7 and the sorting box 3 to work. The sorting box 3 slides back and forth on the mounting base 2, driving the screen 4 to move back and forth, thereby screening the waste mortar. Smaller particles fall through the screen 4 into the discharge hopper 5 and are discharged from the bottom of the discharge hopper 5 into the collection box for subsequent processing or reuse. Larger impurities and lumps remain on the screen 4 and are gradually discharged along the discharge chute 302 during the screening process. At the same time, the brush plate 7 moves along the transmission mechanism. Driven by the mechanism 6, it moves back and forth along the bottom of the screen 4. The elastic brush on the brush plate 7 contacts the bottom of the screen 4, brushing away the impurities and large particles attached to the screen 4, ensuring the screen is unobstructed and improving the cleaning effect. The brushed-off impurities and large particles are discharged from the sorting box 3 through the discharge chute 302. In the whole process, the coordinated work of the brush plate 7 and the sorting box 3 realizes the function of screening and cleaning at the same time, reducing the possibility of screen 4 clogging and improving the sorting efficiency and cleaning effect of waste mortar.
[0020] The transmission mechanism 6 includes a motor 601, a rotating shaft 602, a crankshaft 603, a driving gear 604, a driven gear 605, a first connecting rod 606, a crank 607, and a second connecting rod 608. The rotating shaft 602 and crankshaft 603 are both mounted on the mounting base 2 via bearings. The motor 601 is mounted on the frame 1 and is connected to the rotating shaft 602 via a belt drive mechanism. A crank 607 is mounted at the end of the rotating shaft 602, and the crank 607 is connected to the end of the connecting rod 701 via the second connecting rod 608. The driving gear 604 is mounted on the rotating shaft 602, and the driven gear 605, which meshes with the driving gear 604, is mounted on the crankshaft 603. One end of the first connecting rod 606 is hinged to the crankshaft 603, and the other end is hinged to the side wall of the sorting box 3. When the motor 601 is started, the motor 601 drives the rotating shaft 602 to rotate via the belt drive mechanism. The rotating shaft 602 rotates via the driving gear 604 and the driven gear 605. The crankshaft 603 is driven to rotate, and the crankshaft 603 drives the sorting box 3 to slide back and forth on the mounting base 2 through the first connecting rod 606, so that the screen 4 screens the waste mortar. At the same time, the crank 607 at the end of the rotating shaft 602 is connected to the connecting rod 701 on the brush plate 7 through the second connecting rod 608, thereby driving the brush plate 7 to move back and forth along the bottom of the screen 4, brushing away impurities and large particles on the surface of the screen 4. The transmission mechanism 6 enables the brush plate 7 and the sorting box 3 to work together, improving the sorting efficiency and cleaning effect of waste mortar, while also reducing the possibility of screen clogging.
[0021] The mounting base 2 is equipped with a support base 201, and the support base 201 has a guide groove 2011. The side wall of the sorting box 3 is provided with a support rod 303, which passes through the guide groove 2011 on the support base 201 and is slidably connected to it. The support base 201 can provide support and guidance for the sorting box 3, ensuring that the sorting box 3 remains stable during the reciprocating sliding process.
[0022] Work process:
[0023] In use, the waste mortar to be sorted is poured into the sorting box 3, and the motor 601 is started. The motor 601 drives the rotating shaft 602 to rotate through the belt drive mechanism. The rotating shaft 602 drives the crankshaft 603 to rotate through the driving gear 604 and the driven gear 605. The crankshaft 603 drives the sorting box 3 to slide back and forth on the mounting base 2 through the first connecting rod 606, so that the screen 4 moves back and forth, thereby screening the waste mortar. Smaller particles fall into the discharge hopper 5 through the screen 4 and are discharged from the bottom of the discharge hopper 5 into the collection box for subsequent processing or reuse. Larger impurities and lumps remain on the screen 4 and are gradually discharged along the discharge chute 302 during the screening process. At the same time, the crank 607 at the end of the rotating shaft 602 drives the crank 603 through the second connecting rod 608. The brush plate 7 is connected to the connecting rod 701 on the brush plate 7, thereby driving the brush plate 7 to move back and forth along the bottom of the screen 4, brushing away impurities and large particles on the surface of the screen 4, ensuring the screen is unobstructed and improving the cleaning effect. The brushed-off impurities and large particles are discharged from the sorting box 3 through the discharge chute 302. During the entire working process, the transmission mechanism 6 enables the brush plate 7 and the sorting box 3 to work together, realizing the function of screening and cleaning at the same time, improving the sorting efficiency and cleaning effect of waste mortar, and also reducing the possibility of screen 4 clogging.
[0024] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made to it in form and detail without departing from the scope defined by the claims of this utility model.
Claims
1. A waste mortar recycling and sorting device, characterized in that: The waste mortar recycling and sorting device includes a frame (1), a mounting base (2), a sorting box (3), a screen (4), a discharge hopper (5), a transmission mechanism (6), and a brush plate (7). The mounting base (2) is installed on the top of the frame (1), and the sorting box (3) is slidably installed on the mounting base (2). The screen (4) is installed inside the sorting box (3), and the discharge hopper (5) is installed at the bottom of the sorting box (3). A discharge trough (302) communicating with the top surface of the screen (4) is provided on the side. A first straight groove is opened on the side wall of the sorting box (3). The mounting base (2) has a second straight groove (202) and a connecting rod (701) at the end of the brush plate (7). The end of the connecting rod (701) passes through the first straight groove (301) on the sorting box (3) and is slidably installed in the second straight groove (202) on the mounting base (2) by a slider. The brush plate (7) is evenly provided with elastic brushes that contact the bottom of the screen (4). The transmission mechanism (6) is installed on the mounting base (2) and is connected to the connecting rod (701) on the brush plate (7) and the sorting box (3) in a transmission connection.
2. The waste mortar recycling and sorting device as described in claim 1, characterized in that: The transmission mechanism (6) includes a motor (601), a rotating shaft (602), a crankshaft (603), a driving gear (604), a driven gear (605), a first connecting rod (606), a crank (607), and a second connecting rod (608). The rotating shaft (602) and the crankshaft (603) are both mounted on the mounting base (2) via bearings. The motor (601) is mounted on the frame (1) and is connected to the rotating shaft (602) via a belt drive mechanism. The rotating shaft (602) is connected to the end of the crank (607), which is connected to the end of the connecting rod (701) via the second connecting rod (608). The rotating shaft (602) is equipped with a driving gear (604), and the crankshaft (603) is equipped with a driven gear (605) that meshes with the driving gear (604). One end of the first connecting rod (606) is hinged to the crankshaft (603), and the other end is hinged to the side wall of the sorting box (3).
3. A waste mortar recycling and sorting device as described in claim 1 or 2, characterized in that: The mounting base (2) is equipped with a support base (201), and a guide groove (2011) is provided on the support base (201). A support rod (303) is provided on the side wall of the sorting box (3). The support rod (303) passes through the guide groove (2011) on the support base (201) and is slidably connected to it.