Continuous extrusion equipment for copper alloy wires
By introducing a water storage frame, guide shaft, and adjustment components into the continuous extrusion equipment for copper alloy wire, the problems of large equipment space occupation and inconvenient adjustment are solved, achieving efficient cooling and tension adjustment of the wire, and improving the ease of operation and space utilization of the equipment.
Patent Information
- Application Number
- CN202423236927.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Existing continuous extrusion equipment for copper alloy wire requires the cooperation of multiple mechanisms, occupies a large space, is inconvenient to adjust, and lacks effective wire guiding and tension adjustment devices.
A continuous extrusion device for copper alloy wire was designed, comprising a water storage frame, a guide shaft, a limit seat, an adjustment component, and a support structure. Water quenching and tension adjustment of the wire are achieved through a threaded rod and an adjusting wheel, simplifying the device structure and saving space.
It achieves effective water quenching and cooling of wire and tension adjustment, avoids wire slack, and improves the space utilization efficiency and ease of operation of the equipment.
Smart Images
Figure CN223616461U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of copper alloy wire processing equipment, specifically a continuous extrusion equipment for copper alloy wire. Background Technology
[0002] Copper alloy wire continuous extrusion equipment is a device specifically designed to process copper alloy materials into wires through a continuous extrusion process. It is mainly based on continuous extrusion technology, which achieves the infinite working length of the extrusion cylinder through the continuous movement of the grooved rollers. The deformation force is provided by the frictional force applied by the movement of the extrusion rollers in contact with the billet, thereby achieving continuous extrusion deformation.
[0003] Because existing continuous extrusion equipment for copper alloy wire requires a guiding device on one side of the continuous extruder to guide the wire through water quenching after it is extruded, followed by a series of processing steps such as tension adjustment by a tension regulating device, and finally winding, the equipment requires multiple mechanisms to work together, which is inconvenient to adjust and has a large overall size, taking up a lot of space and making it inconvenient to use. Therefore, there is a need to provide a continuous extrusion equipment for copper alloy wire to solve the above problems. Utility Model Content
[0004] To address the shortcomings of existing technologies, this invention provides a continuous extrusion equipment for copper alloy wires, which solves the problems mentioned in the background.
[0005] This utility model provides the following technical solution: a continuous extrusion equipment for copper alloy wire, including a worktable, a continuous extrusion machine body is provided at one end of the upper surface of the worktable, a water storage frame is provided at the end of the upper surface of the worktable away from the continuous extrusion machine body, an installation slot is provided at both ends of the side wall of the water storage frame, a support and guide structure is provided at both ends of the water storage frame through the installation slot, and an adjustment component is provided at the middle of the water storage frame;
[0006] The support and guide structure includes a guide shaft and a limiting seat. The two ends of the guide shaft are inserted into the mounting slots, and the limiting seat is disposed at both ends of the guide shaft.
[0007] Preferably, the outer surface of the guide shaft is rotatably provided with a bushing, and both ends of the limiting seat are provided with fixing screws through fixing plates.
[0008] Preferably, the outer surface of the water storage frame and on both sides of the mounting slot are provided with a No. 1 threaded hole that cooperates with the fixing screw.
[0009] Preferably, the adjustment assembly includes a threaded rod, a handle, and a U-shaped frame. A second threaded hole is provided at the center of the upper wall of the water storage frame, and the threaded rod is threadedly connected to the upper wall of the water storage frame through the second threaded hole.
[0010] Preferably, the U-shaped frame is disposed at the lower end of the threaded rod, the U-shaped frame is rotatably connected to the threaded rod, and the upper end of the threaded rod passes through the No. 2 threaded hole and is connected to the handle.
[0011] Preferably, the lower end of the U-shaped frame is rotatably provided with an adjusting wheel, and both sides of the U-shaped frame are provided with limiting slide rods. The inner walls of both sides of the water storage frame are provided with sliding grooves, and the limiting slide rods are slidably connected to the water storage frame through the sliding grooves.
[0012] Preferably, a drain outlet is provided at the lower end of one side wall of the water storage frame.
[0013] Preferably, the workbench is provided with support legs at all four corners of its lower surface.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. This continuous extrusion equipment for copper alloy wire is equipped with an adjustment component. By turning the handle, the threaded rod can be rotated upward or downward synchronously. Under the limiting action of the limiting slide rod, the U-shaped frame and the adjusting wheel can be moved up and down synchronously. When the adjusting wheel moves down, the wire between the two bushings can be pressed into the water inside the water storage frame to achieve water quenching and cooling. By fine-tuning the up and down position of the adjusting wheel, the tension of the wire can be effectively adjusted to avoid the wire from becoming loose and affecting the subsequent winding.
[0016] 2. This continuous extrusion equipment for copper alloy wires, by being equipped with a guide shaft and bushing, can effectively support and guide the wires, eliminating the need for the traditional separate guide components on both sides of the water tank, thus saving space. The equipment is equipped with a No. 1 threaded hole and a fixing screw, which facilitates the installation of a fixed limit seat and effectively limits the guide shaft. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of the continuous extrusion equipment for copper alloy wire of this utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the water storage frame of this utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the guide shaft and the limiting seat of this utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the adjustment component of this utility model;
[0021] Figure 5 This utility model Figure 1 An enlarged schematic diagram of the structure at point A in the middle.
[0022] In the diagram: 1. Workbench; 2. Support leg; 3. Main body of continuous extruder; 4. Water storage frame; 401. Drain outlet; 402. Mounting slot; 403. Threaded hole No. 1; 404. Threaded hole No. 2; 405. Slide groove; 5. Guide shaft; 501. Bushing; 6. Adjustment assembly; 601. Threaded rod; 602. Handle; 603. U-shaped frame; 604. Adjusting wheel; 605. Limiting slide rod; 7. Limiting seat; 701. Fixing screw. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1-5 A continuous extrusion equipment for copper alloy wire includes a workbench 1, a continuous extrusion machine body 3 is provided at one end of the upper surface of the workbench 1, a water storage frame 4 is provided at the end of the upper surface of the workbench 1 away from the continuous extrusion machine body 3, both ends of the side wall of the water storage frame 4 are provided with mounting slots 402, both ends of the water storage frame 4 are provided with support and guide structures through the mounting slots 402, and an adjustment component 6 is provided in the middle of the water storage frame 4.
[0025] The support and guide structure includes a guide shaft 5 and a limiting seat 7. The two ends of the guide shaft 5 are inserted into the mounting slot 402, and the limiting seat 7 is located at both ends of the guide shaft 5.
[0026] Among them, the outer surface of the guide shaft 5 is rotatably provided with a bushing 501, and both ends of the limiting seat 7 are provided with fixing screws 701 through fixing plates. The outer surface of the water storage frame 4 and the two sides of the installation groove 402 are provided with a first thread hole 403 that cooperates with the fixing screw 701. By providing the first thread hole 403 and the fixing screw 701, it is easy to install and fix the limiting seat 7, which effectively limits the guide shaft 5.
[0027] The adjusting component 6 includes a threaded rod 601, a handle 602, and a U-shaped frame 603. A second threaded hole 404 is provided at the center of the upper wall of the water storage frame 4. The threaded rod 601 is threadedly connected to the upper wall of the water storage frame 4 through the second threaded hole 404. The U-shaped frame 603 is located at the lower end of the threaded rod 601 and is rotatably connected to the threaded rod 601. The upper end of the threaded rod 601 passes through the second threaded hole 404 and is connected to the handle 602. By rotating the handle 602, the threaded rod 601 can be driven to rotate synchronously upward or downward.
[0028] The U-shaped frame 603 has an adjustable wheel 604 rotatably mounted at its lower end. Limiting slide rods 605 are mounted on both sides of the U-shaped frame 603. Slide grooves 405 are provided on the inner walls of both sides of the water storage frame 4. The limiting slide rods 605 are slidably connected to the water storage frame 4 via the slide grooves 405. The threaded rod 601 rotates and moves up and down. Under the limiting action of the limiting slide rods 605, the U-shaped frame 603 and the adjusting wheel 604 can move up and down synchronously. When the adjusting wheel 604 moves down, it can press the wire between the two bushings 501 into the water inside the water storage frame 4 for water quenching and cooling. By finely adjusting the up and down position of the adjusting wheel 604, the tension of the wire can be effectively adjusted, preventing the wire from becoming loose and affecting subsequent winding.
[0029] Among them, a drain outlet 401 is provided at the lower end of one side wall of the water storage frame 4, and support legs 2 are provided at the four corners of the lower surface of the workbench 1. The drain outlet 401 facilitates the timely discharge of sewage in the water storage frame 4, and the support legs 2 can effectively support the workbench 1 and ensure the overall stability.
[0030] Working principle: After the copper alloy wire blank is extruded by the main body 3 of the continuous extruder, the screw rod 601 can be rotated upward or downward by rotating the handle 602. Under the limiting action of the limiting slide rod 605, the U-shaped frame 603 and the adjusting wheel 604 can be moved up and down synchronously. When the adjusting wheel 604 moves down, the wire between the two bushings 501 can be pressed into the water inside the water storage frame 4 to achieve water quenching and cooling. By finely adjusting the up and down position of the adjusting wheel 604, the tension of the wire can be effectively adjusted to avoid the wire from loosening and affecting the subsequent winding.
[0031] Furthermore, by providing a threaded hole 403 and a fixing screw 701, it is convenient to install and fix the limiting seat 7, which effectively limits the guide shaft 5. By providing the guide shaft 5 and the bushing 501, the wire can be effectively supported and guided, eliminating the need for the traditional method of setting separate guiding devices on the outside of both ends of the pool, thus saving space.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A continuous extrusion equipment for copper alloy wire, characterized in that, The device includes a workbench (1), a continuous extruder body (3) is provided at one end of the upper surface of the workbench (1), a water storage frame (4) is provided at the end of the upper surface of the workbench (1) away from the continuous extruder body (3), an installation slot (402) is provided at both ends of the side wall of the water storage frame (4), a support and guide structure is provided at both ends of the water storage frame (4) through the installation slot (402), and an adjustment component (6) is provided in the middle of the water storage frame (4). The support and guide structure includes a guide shaft (5) and a limiting seat (7). The two ends of the guide shaft (5) are inserted into the mounting slot (402), and the limiting seat (7) is located at both ends of the guide shaft (5).
2. The continuous extrusion equipment for copper alloy wire according to claim 1, characterized in that, The outer surface of the guide shaft (5) is rotatably provided with a bushing (501), and both ends of the limiting seat (7) are provided with fixing screws (701) through fixing plates.
3. The continuous extrusion equipment for copper alloy wire according to claim 2, characterized in that, The outer surface of the water storage frame (4) and on both sides of the mounting slot (402) are provided with a No. 1 threaded hole (403) that cooperates with the fixing screw (701).
4. The continuous extrusion equipment for copper alloy wire according to claim 1, characterized in that, The adjustment component (6) includes a threaded rod (601), a handle (602) and a U-shaped frame (603). A second threaded hole (404) is provided at the center of the upper wall of the water storage frame (4). The threaded rod (601) is threadedly connected to the upper wall of the water storage frame (4) through the second threaded hole (404).
5. A continuous extrusion apparatus for copper alloy wire according to claim 4, characterized in that, The U-shaped frame (603) is located at the lower end of the threaded rod (601). The U-shaped frame (603) is rotatably connected to the threaded rod (601). The upper end of the threaded rod (601) passes through the second threaded hole (404) and is connected to the handle (602).
6. The continuous extrusion equipment for copper alloy wire according to claim 5, characterized in that, The lower end of the U-shaped frame (603) is rotatably provided with an adjusting wheel (604). Both sides of the U-shaped frame (603) are provided with limiting slide rods (605). Both sides of the water storage frame (4) are provided with sliding grooves (405). The limiting slide rods (605) are slidably connected to the water storage frame (4) through the sliding grooves (405).
7. The continuous extrusion equipment for copper alloy wire according to claim 1, characterized in that, A drain outlet (401) is provided at the lower end of one side wall of the water storage frame (4).
8. The continuous extrusion equipment for copper alloy wire according to claim 1, characterized in that, The workbench (1) is provided with support legs (2) at the four corners of its lower surface.