Material belt welding machine

Abstract

The utility model relates to the technical field of material belt welding machines, and discloses a material belt welding machine which comprises a workbench. The protective cover is arranged above the workbench; material guide through holes are formed in the two sides of the protective cover; a welding mechanism and a silver wire paying-off mechanism are arranged on the front side and the rear side of the top face of the left end of the workbench correspondingly, and positioning mechanisms are arranged on the two sides of the front end of the welding mechanism correspondingly. A material belt sequentially penetrates through the left side material belt guiding mechanism, the two positioning mechanisms, the welding mechanism, the shaping mechanism, the material pulling mechanism, the cutting mechanism and the right side material belt guiding mechanism from left to right, the material belt guiding mechanism and the material pulling mechanism are used for guiding and pulling the material belt, and welding spots are welded to the material belt through the welding mechanism. The radian of the material belt is punched through the shaping mechanism, and then the material belt is cut off through the cutting mechanism. The equipment is integrally closed and multifunctional, cutting, aligning and welding of the material belt can be achieved through one-time operation, the whole process is safe and efficient, and the welding quality and efficiency of the material belt are greatly improved.

Description

Technical Field

[0001] This utility model relates to the technical field of strip welding machines, specifically a strip welding machine. Background Technology

[0002] Metal welding is a manufacturing or sculpting process that joins metals. During welding, the workpiece and the solder may or may not melt, forming a weld that directly connects the materials.

[0003] Material tape refers to a strip-shaped product used in the field of electronic packaging. It has a specific thickness and has holes (also called pockets) for holding electronic components and positioning holes for indexing and positioning distributed evenly along its length. The magnetic steel material tape is used to support the magnets during the loading and packaging process.

[0004] Existing metal strip welding equipment mainly consists of simple manual welding equipment. The feeding, cutting and welding alignment all need to be done by operators, and each operation takes a long time. It requires a high level of operator proficiency, and manual welding results in low processing quality and efficiency.

[0005] Therefore, a strip welding machine is proposed. Utility Model Content

[0006] The purpose of this invention is to provide a strip welding machine to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a strip welding machine, including a worktable;

[0008] A protective cover installed above the workbench;

[0009] The protective cover has material guide openings on both sides;

[0010] The workbench is equipped with a welding mechanism and a silver wire feeding mechanism at the front and rear of the top left end, respectively. The welding mechanism is equipped with positioning mechanisms on both sides of the front end, and a shaping mechanism is equipped on the right side of the welding mechanism.

[0011] A material pulling mechanism is provided on the right side of the shaping mechanism. The bottom surface of the material pulling mechanism is fixedly connected to the top surface of the workbench. A vision inspection mechanism is provided on the rear side of the material pulling mechanism. A cutting mechanism is provided on the right side of the material pulling mechanism. Material guide mechanisms are provided on both the left and right sides of the top surface of the workbench.

[0012] Preferably, the silver wire feeding mechanism includes a motor, a mounting plate is fixedly mounted on the side of the motor, the mounting plate is fixedly mounted on the top surface of the workbench, the motor output rod passes through the mounting plate, and a feeding roller is provided on one side of the mounting plate, the feeding roller being fixedly connected to the motor output rod.

[0013] Preferably, the welding mechanism includes a welding frame and a welding cylinder. The welding cylinder is fixedly mounted on the top surface of the welding frame, and the welding frame is fixedly mounted on the top surface of the workbench. A Beeler welding head is fixedly mounted on the inner side of the welding frame. A positioning pin mounting bracket is mounted above the Beeler welding head and is fixedly mounted on the welding frame. Positioning pin mounting blocks are provided on both sides of the Beeler welding head. Both positioning pin mounting blocks are fixedly mounted on the welding frame via a mounting bracket. A micrometer mounting base is fixedly mounted at the front end of the welding frame, and a micrometer is mounted on the micrometer mounting base.

[0014] Preferably, the positioning mechanism includes a positioning seat, which is fixedly mounted on the top surface of the workbench. A positioning block is fixedly mounted on the top surface of the positioning seat. A pressure plate is connected to the top of the positioning block by a bolt. A micrometer mounting base two is fixedly mounted on the side of the positioning seat, and a micrometer two is mounted on the micrometer mounting base two.

[0015] Preferably, the shaping mechanism includes a shaping frame and a shaping electric cylinder. The shaping electric cylinder is fixedly mounted on the top surface of the shaping frame. The shaping frame is fixedly mounted on the top surface of the worktable. A slide rail is vertically fixedly mounted on the inner side of the shaping frame. A shaping seat is fixedly mounted on the bottom surface of the inner side of the shaping frame. A shaping punch is mounted above the shaping seat. The shaping punch is slidably mounted on the slide rail.

[0016] Preferably, the visual inspection mechanism includes a mounting rod, which is vertically arranged behind the material pulling mechanism. The bottom surface of the mounting rod is fixedly connected to the top surface of the workbench, and a visual inspection head and an illumination ring are fixedly arranged sequentially from top to bottom on the upper end of the mounting rod.

[0017] Preferably, the cutting mechanism includes a cutting frame and a cutting electric cylinder. The cutting electric cylinder is fixedly installed on the top surface of the cutting frame. The cutting frame is fixedly installed on the top surface of the workbench. A lower fixing plate is fixedly installed on the inner bottom surface of the cutting frame. A cutting template is fixedly installed on the top surface of the lower fixing plate. A pressure plate is connected above the cutting template by two bolts.

[0018] Preferably, the material belt guiding mechanism includes a guide frame, and three guide shafts are rotatably mounted on the back of the guide frame via bearing seats. The three guide shafts are arranged in a top-bottom-two configuration. A proximity switch mounting plate is fixedly mounted on the top surface of the guide frame, and limit wheels are fixedly sleeved on the front and rear end surfaces of the guide shafts.

[0019] Compared with the prior art, the beneficial effects of this utility model are: this strip welding machine,

[0020] The strip is passed from left to right through the left strip guide mechanism, two positioning mechanisms, a welding mechanism, a shaping mechanism, a pulling mechanism, a cutting mechanism, and the right strip guide mechanism. The strip is guided and pulled by the strip guide mechanism and the pulling mechanism. The welding mechanism welds the strip to the weld points. The shaping mechanism punches the curvature on the strip. Finally, the cutting mechanism cuts the strip. The equipment is a fully enclosed, multi-functional integrated system that can cut, align, and weld the strip in one operation. The entire process is safe and efficient, greatly improving the welding quality and efficiency of the strip. Attached Figure Description

[0021] Figure 1 This is a three-dimensional schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a three-dimensional schematic diagram of the overall internal structure of this utility model;

[0023] Figure 3 This is a three-dimensional schematic diagram of the rear side of the internal structure of this utility model;

[0024] Figure 4 This is a three-dimensional schematic diagram of the front structure of the positioning mechanism of this utility model;

[0025] Figure 5 This is a three-dimensional schematic diagram of the front structure of the welding mechanism of this utility model;

[0026] Figure 6 This is a three-dimensional schematic diagram of the front structure of the shaping mechanism of this utility model;

[0027] Figure 7 This is a three-dimensional schematic diagram of the front structure of the visual inspection mechanism of this utility model;

[0028] Figure 8 This is a three-dimensional schematic diagram of the rear structure of the visual inspection mechanism of this utility model.

[0029] In the diagram: 1. Workbench; 2. Protective cover; 21. Material guide port; 3. Wire feeding mechanism; 31. Motor; 32. Feeding roller; 4. Welding mechanism; 41. Welding frame; 42. Welding cylinder; 43. Beeler head; 44. Mounting bracket I; 45. Positioning pin mounting block; 46. Positioning pin mounting bracket; 47. Micrometer mounting seat I; 48. Micrometer I; 5. Shaping mechanism; 51. Shaping frame; 52. Shaping cylinder; 53. Shaping seat; 54. Slide rail; 55. Shaping punch; 6. Positioning machine. 61 Positioning seat, 62 Positioning block, 63 Pressure plate, 64 Micrometer mounting seat II, 65 Micrometer II, 7 Pulling mechanism, 8 Vision inspection mechanism, 81 Mounting rod, 82 Vision inspection head, 83 Lighting ring, 9 Cutting mechanism, 91 Cutting frame, 92 Cutting electric cylinder, 93 Lower fixing plate, 94 Cutting template, 95 Pressure plate, 10 Material strip guiding mechanism, 101 Guide frame, 102 Guide shaft, 103 Limit wheel, 104 Proximity switch mounting plate. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figures 1-8 This utility model provides a technical solution: a strip welding machine, including a worktable 1;

[0032] A protective cover 2 is installed above the workbench 1;

[0033] The protective cover 2 has material guide openings 21 on both sides;

[0034] Welding mechanism 4 and silver wire feeding mechanism 3 are respectively set at the front and back of the top left end of the workbench 1. Positioning mechanism 6 is set on both sides of the front end of welding mechanism 4, and shaping mechanism 5 is set on the right side of welding mechanism 4.

[0035] A material pulling mechanism 7 is provided on the right side of the shaping mechanism 5. The bottom surface of the material pulling mechanism 7 is fixedly connected to the top surface of the workbench 1. A vision inspection mechanism 8 is provided on the rear side of the material pulling mechanism 7. A cutting mechanism 9 is provided on the right side of the material pulling mechanism 7. Material belt guiding mechanisms 10 are provided on both the left and right sides of the top surface of the workbench 1.

[0036] The silver wire feeding mechanism 3 includes a motor 31, a mounting plate is fixedly installed on the side of the motor 31, the mounting plate is fixedly installed on the top surface of the workbench 1, the output rod of the motor 31 passes through the mounting plate, a feeding roller 32 is installed on one side of the mounting plate, and the feeding roller 32 is fixedly connected to the output rod of the motor 31. The welding mechanism 4 includes a welding frame 41 and a welding cylinder 42, the welding cylinder 42 is fixedly installed on the top surface of the welding frame 41, the welding frame 41 is fixedly installed on the top surface of the workbench 1, a Beeler head 43 is fixedly installed on the inner side of the welding frame 41, a positioning pin mounting bracket 46 is installed above the Beeler head 43, the positioning pin mounting bracket 46 is fixedly installed on the welding frame 41, positioning pin mounting blocks 45 are installed on both sides of the Beeler head 43, and both positioning pin mounting blocks 45 are fixedly installed on the welding frame 41 through a mounting bracket 44. A micrometer mounting seat 47 is fixedly installed at the front end of the welding frame 41, and a micrometer 48 is installed on the micrometer mounting seat 47.

[0037] The positioning mechanism 6 includes a positioning seat 61, which is fixedly mounted on the top surface of the workbench 1. A positioning block 62 is fixedly mounted on the top surface of the positioning seat 61. A pressure plate 63 is connected to the top of the positioning block 62 by a bolt. A micrometer mounting seat 64 is fixedly mounted on the side of the positioning seat 61. A micrometer 65 is mounted on the micrometer mounting seat 64. The shaping mechanism 5 includes a shaping frame 51 and a shaping electric cylinder 52. The shaping electric cylinder 52 is fixedly mounted on the top surface of the shaping frame 51. The shaping frame 51 is fixedly mounted on the top surface of the workbench 1. A slide rail 54 is vertically fixedly mounted on the inner side of the shaping frame 51. A shaping seat 53 is fixedly mounted on the bottom inner side of the shaping frame 51. A shaping punch 55 is mounted above the shaping seat 53. The shaping punch 55 is slidably mounted on the slide rail 54.

[0038] The visual inspection mechanism 8 includes a mounting rod 81, which is vertically positioned behind the material pulling mechanism 7. The bottom surface of the mounting rod 81 is fixedly connected to the top surface of the worktable 1. A visual inspection head 82 and an illumination ring 83 are fixedly mounted sequentially from top to bottom on the upper end of the mounting rod 81. The cutting mechanism 9 includes a cutting frame 91 and a cutting cylinder 92. The cutting cylinder 92 is fixedly mounted on the top surface of the cutting frame 91, which is also fixedly mounted on the top surface of the worktable 1. A visual inspection head 82 and an illumination ring 83 are fixedly mounted on the inner bottom surface of the cutting frame 91. The lower fixed plate 93 has a cutting template 94 fixedly installed on its top surface. A pressure plate 95 is connected to the upper part of the cutting template 94 by two bolts. The material belt guiding mechanism 10 includes a guide frame 101. Three guide shafts 102 are rotatably installed on the back of the guide frame 101 through bearing seats. The three guide shafts 102 are arranged in a top-bottom and two-top configuration. A proximity switch mounting plate 104 is fixedly installed on the top surface of the guide frame 101. Limiting wheels 103 are fixedly sleeved on the front and rear end surfaces of the guide shafts 102.

[0039] In use, the strip is passed from left to right through the left strip guide mechanism 10, two positioning mechanisms 6, welding mechanism 4, shaping mechanism 5, pulling mechanism 7, cutting mechanism 9, and right strip guide mechanism 10. The strip is guided and pulled by the strip guide mechanism 10 and the pulling mechanism 7. The welding mechanism 4 welds the strip to the weld points. The shaping mechanism 5 punches the curvature on the strip. Finally, the cutting mechanism 9 cuts the strip. The equipment is a fully enclosed, multi-functional integrated system that can cut, align, and weld the strip in one operation. The entire process is safe and efficient, greatly improving the welding quality and efficiency of the strip.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A strip welding machine, comprising a worktable (1); A protective cover (2) is installed above the workbench (1); The protective cover (2) has material guide openings (21) on both sides; Its features are: The workbench (1) is provided with a welding mechanism (4) and a silver wire feeding mechanism (3) on the front and back of the top left end, respectively. The welding mechanism (4) is provided with a positioning mechanism (6) on both sides of the front end, and a shaping mechanism (5) is provided on the right side of the welding mechanism (4). The shaping mechanism (5) is provided with a material pulling mechanism (7) on the right side. The bottom surface of the material pulling mechanism (7) is fixedly connected to the top surface of the workbench (1). A visual inspection mechanism (8) is provided on the rear side of the material pulling mechanism (7). A cutting mechanism (9) is provided on the right side of the material pulling mechanism (7). Material guide mechanisms (10) are provided on both the left and right sides of the top surface of the workbench (1).

2. The strip welding machine according to claim 1, characterized in that: The silver wire feeding mechanism (3) includes a motor (31), a mounting plate is fixedly installed on the side of the motor (31), the mounting plate is fixedly installed on the top surface of the workbench (1), the output rod of the motor (31) passes through the mounting plate, and a feeding roller (32) is provided on one side of the mounting plate. The feeding roller (32) is fixedly connected to the output rod of the motor (31).

3. The strip welding machine according to claim 1, characterized in that: The welding mechanism (4) includes a welding frame (41) and a welding cylinder (42). The welding cylinder (42) is fixedly installed on the top surface of the welding frame (41). The welding frame (41) is fixedly installed on the top surface of the workbench (1). A Beeler head (43) is fixedly installed on the inner side of the welding frame (41). A positioning pin mounting bracket (46) is installed above the Beeler head (43). The positioning pin mounting bracket (46) is fixedly installed on the welding frame (41). Positioning pin mounting blocks (45) are installed on both sides of the Beeler head (43). Both positioning pin mounting blocks (45) are fixedly installed on the welding frame (41) through mounting bracket one (44). A micrometer mounting seat one (47) is fixedly installed at the front end of the welding frame (41). A micrometer one (48) is installed on the micrometer mounting seat one (47).

4. The strip welding machine according to claim 1, characterized in that: The positioning mechanism (6) includes a positioning seat (61), which is fixedly installed on the top surface of the workbench (1). A positioning block (62) is fixedly installed on the top surface of the positioning seat (61). A pressure plate (63) is connected to the top of the positioning block (62) by a bolt. A micrometer mounting seat (64) is fixedly installed on the side of the positioning seat (61). A micrometer (65) is installed on the micrometer mounting seat (64).

5. A strip welding machine according to claim 1, characterized in that: The shaping mechanism (5) includes a shaping frame (51) and a shaping electric cylinder (52). The shaping electric cylinder (52) is fixedly installed on the top surface of the shaping frame (51). The shaping frame (51) is fixedly installed on the top surface of the workbench (1). A slide rail (54) is vertically fixedly installed on the inner side of the shaping frame (51). A shaping seat (53) is fixedly installed on the bottom surface of the inner side of the shaping frame (51). A shaping punch (55) is installed above the shaping seat (53). The shaping punch (55) is slidably sleeved on the slide rail (54).

6. A strip welding machine according to claim 1, characterized in that: The visual inspection mechanism (8) includes a mounting rod (81), which is vertically positioned behind the material pulling mechanism (7). The bottom surface of the mounting rod (81) is fixedly connected to the top surface of the workbench (1). A visual inspection head (82) and an illumination ring (83) are fixedly mounted on the upper end of the mounting rod (81) from top to bottom.

7. A strip welding machine according to claim 1, characterized in that: The cutting mechanism (9) includes a cutting frame (91) and a cutting cylinder (92). The cutting cylinder (92) is fixedly installed on the top surface of the cutting frame (91). The cutting frame (91) is fixedly installed on the top surface of the workbench (1). A lower fixing plate (93) is fixedly installed on the bottom inner side of the cutting frame (91). A cutting template (94) is fixedly installed on the top surface of the lower fixing plate (93). A pressure plate (95) is connected above the cutting template (94) by bolts.

8. A strip welding machine according to claim 1, characterized in that: The material belt guiding mechanism (10) includes a guide frame (101). Three guide shafts (102) are rotatably arranged on the back of the guide frame (101) through bearing seats. The three guide shafts (102) are arranged in a top-bottom and two-top configuration. A proximity switch mounting plate (104) is fixedly arranged on the top surface of the guide frame (101). Limiting wheels (103) are fixedly sleeved on the front and rear end surfaces of the guide shafts (102).

Images