Double-station automatic screw machine
By designing a dual-station automatic screw machine and utilizing X-axis, Y-axis, and Z-axis moving mechanisms, the problems of manual fatigue and low efficiency in existing automatic screw machines have been solved, achieving efficient and stable screw processing.
Patent Information
- Application Number
- CN202422976669.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Existing automatic screw machines are semi-automatic and operated by a single person, which leads to fatigue of manual labor due to long hours of repetitive operation, and the machine operation has long intervals, resulting in low work efficiency.
Design a dual-station automatic screw machine, which adopts X-axis, Y-axis and Z-axis moving mechanisms to increase the number of workers required for a single working component. The Y-axis moving mechanism facilitates the worker to move the control panel, reduces the pause interval of the working component, and improves the stability and safety of the processed parts through clamping and protective components.
It improved work efficiency, reduced worker fatigue, minimized downtime in machine operation, and enhanced product quality and safety.
Smart Images
Figure CN223617140U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of screw machine technology, and in particular to a dual-station automatic screw machine. Background Technology
[0002] An automatic screw tightening machine is a device used for automating screw tightening. It is widely used in fields such as electronics manufacturing, automobile assembly, and home appliance production. Its main function is to improve the efficiency and accuracy of screw tightening, reduce manual operation, and improve the automation level of the production line.
[0003] In the existing technology, automatic screw machines are usually semi-automated single-person operation, or manual control of the machine in cooperation with the operator, and involve repetitive operations.
[0004] Regarding the aforementioned technologies, the inventors believe that repetitive manual operations can easily lead to fatigue, increasing manual time consumption, while machine operations have long operation intervals, resulting in low work efficiency. Utility Model Content
[0005] The purpose of this application is to provide a dual-station automatic screw machine to improve the problem that manual repetitive operation of the same action for a long time can easily lead to fatigue, increase manual time consumption, and cause low work efficiency due to long operation intervals in machine operation.
[0006] This application provides a technical solution for a dual-station automatic screw machine:
[0007] A dual-station automatic screw machine includes a worktable, an X-axis moving mechanism, a Y-axis moving mechanism, a Z-axis moving mechanism, and an operation panel; one set of the Y-axis moving mechanism is arranged on the worktable, the operation panel is arranged on the Y-axis moving mechanism, the X-axis moving mechanism is arranged on the worktable, the Z-axis moving mechanism is arranged on the X-axis moving mechanism, and a working component is arranged on the Z-axis moving mechanism.
[0008] By adopting the above technical solution, the X-axis moving mechanism controls the reciprocating motion of the working component along the length of the worktable, enabling the working component to perform processing operations on the operating panels on a set of Y-axis moving mechanisms. This increases the number of workers required for a single working component, reduces worker fatigue, and allows the working component to process a workpiece already placed on another Y-axis moving mechanism while the worker places the workpiece on one Y-axis moving mechanism, reducing the pause interval of the working component and improving work efficiency.
[0009] Optionally, the Y-axis moving mechanism includes a first bearing seat, a first lead screw, a first drive motor, and a first slider; the worktable is provided with a cavity, and a set of the first bearing seats is provided in the cavity along the width direction of the worktable; both ends of the first lead screw are rotatably connected to the first bearing seat; the first drive motor is provided in the worktable, and the output end of the first drive motor is drivenly connected to one end of the first lead screw; the first slider is provided on the first lead screw, and a placement plate is provided on the first slider.
[0010] By adopting the above technical solution and setting up a set of Y-axis moving mechanisms, the number of operators that can be corresponding to one screw machine can be increased. The Y-axis moving mechanism makes it easier for workers to move the operating plate. The operating plate with the workpiece placed on it is driven by the first drive motor to be pushed to the work component's processing position, thereby improving work efficiency.
[0011] Optionally, the operating plate is bolted to the placement plate, and the operating plate is provided with a locking plate. The locking plate can hold the locking workpiece, and clamping assemblies are symmetrically arranged on both sides of the locking plate. The clamping assemblies include a slide rail and a clamping plate that is slidably connected to the slide rail.
[0012] By adopting the above technical solution, the clamping plate facilitates the placement of the workpiece, and the clamping assembly facilitates further stable fixation of the workpiece, reducing shaking during processing and improving product quality.
[0013] Optionally, fastening components are symmetrically arranged on both sides of the operating plate and the locking plate. The fastening components include a base, a fastener, and a roller. One end of the fastener is rotatably connected to the base, and the roller is rotatably disposed at the other end of the fastener.
[0014] By adopting the above technical solution, the clamping assembly is further fixed by setting fastening components to prevent the clamping plate from loosening and affecting the stable fixation of the processed parts.
[0015] Optionally, the X-axis moving mechanism includes a bracket, a second bearing seat, a second drive motor, a second lead screw, and a second slider; the second drive motor is mounted on the bracket, the output end of the second drive motor is connected to one end of the second lead screw, the second lead screw is arranged along the length of the worktable, both ends of the second lead screw are rotatably connected to the second bearing seat, and the second slider is mounted on the second lead screw.
[0016] By adopting the above technical solution, and by setting a second drive motor and a second lead screw, it is convenient to drive the second slider to move, so that the working component can reciprocate along the length of the worktable, and the working component can perform processing operations on multiple worktables.
[0017] Optionally, the Z-axis moving mechanism includes a vertical plate, a third bearing seat, a third drive motor, a third lead screw, and a third slider; the third drive motor is vertically mounted at one end of the vertical plate, the output end of the third drive motor is connected to one end of the third lead screw, the third lead screw is arranged along the length of the vertical plate, both ends of the third lead screw are rotatably connected to the third bearing seat, and the third slider is mounted on the third lead screw.
[0018] By adopting the above technical solution, the Z-axis moving mechanism controls the movement of the working component in the vertical direction, which makes it convenient for the working component to approach the operation panel after reaching the processing position and perform processing operations on the workpiece.
[0019] Optionally, the working component is mounted on the third slider. The working component includes a fixing plate, a fixing ring, and an electric screwdriver. The fixing plate is mounted on the third slider, the fixing ring is mounted on the fixing plate, and the electric screwdriver is fitted inside the fixing ring. The electric screwdriver is inverted and positioned perpendicular to the worktable.
[0020] By adopting the above technical solution, the workpiece is processed by setting up working components, the electric screwdriver improves processing efficiency, and the retaining ring stably fixes the electric screwdriver.
[0021] Optionally, the fixed plate is provided with a protective component, which includes a telescopic plate, a fixing member, and a protective cylinder. The telescopic plate is slidably connected to the fixed plate. The fixing member is located at one end of the telescopic plate, and the protective cylinder is located at one end of the fixing member. The protective cylinder has a hollow structure and is located corresponding to the output end of the electric screwdriver.
[0022] By adopting the above technical solution and setting a protective component to cover the output end of the electric screwdriver, the possibility of flying debris or broken screws causing injury during processing can be avoided.
[0023] In summary, this application includes at least one of the following beneficial technical effects of a dual-station automatic screw machine:
[0024] 1. By setting an X-axis moving mechanism to control the reciprocating motion of the working component along the length of the worktable, the working component can perform processing operations on the operating panels on a set of Y-axis moving mechanisms. This increases the number of workers required for a single working component, reduces worker fatigue, and allows the working component to process a workpiece already placed on another Y-axis moving mechanism while the worker places the workpiece on one Y-axis moving mechanism. This reduces the pause interval of the working component and improves work efficiency.
[0025] 2. The clamping assembly is further secured by fastening components to prevent the locking plate from loosening and affecting the stable fixation of the workpiece;
[0026] 3. By installing a protective component on the output end of the electric screwdriver, the possibility of flying debris or broken tool causing injury during processing can be avoided. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the overall structure of a dual-station automatic screw machine.
[0028] Figure 2 This is a schematic diagram of the X-axis moving mechanism in the embodiment.
[0029] Figure 3 This is a schematic diagram of the Y-axis moving mechanism in the embodiment.
[0030] Figure 4 This is a schematic diagram of the Z-axis moving mechanism in the embodiment.
[0031] Figure 5 This is a schematic diagram of the fastening component in the embodiment.
[0032] In the diagram: 1. Worktable; 2. Y-axis moving mechanism; 21. First bearing seat; 22. First lead screw; 23. First drive motor; 24. First slider; 3. X-axis moving mechanism; 31. Bracket; 32. Second bearing seat; 33. Second drive motor; 34. Second lead screw; 35. Second slider; 4. Z-axis moving mechanism; 41. Vertical plate; 42. Third bearing seat; 43. Third drive motor; 44. Third lead screw; 45. Third slider; 5. Placement plate; 6. Working component; 61. Fixing plate; 62. Fixing ring; 63. Electric screwdriver; 7. Clamping component; 71. Slide rail; 72. Clamping plate; 8. Fastening component; 81. Base; 82. Fastener; 83. Roller; 9. Operation panel; 10. Protective component; 11. Telescopic plate; 12. Fixing component; 13. Protective cylinder; 14. Clamping plate; 15. Processed part. Detailed Implementation
[0033] The following is in conjunction with the appendix Figure 1 - Appendix Figure 5 This application will be described in further detail below.
[0034] A dual-station automatic screw machine, as described in the following figure Figure 1 , Figure 2 It includes a worktable 1 with an internal cavity, an X-axis moving mechanism 3, a set of Y-axis moving mechanisms 2, a Z-axis moving mechanism 4, and an operation panel 9 set on the Y-axis moving mechanism 2;
[0035] The X-axis moving mechanism 3 is mounted on the worktable 1 and includes a bracket 31, a second bearing seat 32, a second drive motor 33, a second lead screw 34, and a second slider 35. The bracket 31 is mounted on the worktable 1, and the second drive motor 33 is mounted on one end of the bracket 31. The output end of the second drive motor 33 is fixedly connected to a gear and is connected to the gear at one end of the second lead screw 34 via a rack. The second lead screw 34 is mounted along the length of the worktable 1, and both ends of the second lead screw 34 are rotatably connected to the second bearing seat 32 via bearings. The second slider 35 is threaded onto the second lead screw 34.
[0036] Reference Figure 1 , Figure 3 The Y-axis moving mechanism 2 includes a first bearing seat 21, a first lead screw 22, a first drive motor 23, and a first slider 24. The first bearing seat 21 is arranged in a cavity along the width direction of the worktable 1. The two ends of the first lead screw 22 are rotatably connected to the first bearing seat 21. The first drive motor 23 is arranged in the worktable 1. The output end of the first drive motor 23 is fixedly connected to a gear and is connected to the gear at one end of the first lead screw 22 through a rack. The first slider 24 is threaded onto the first lead screw 22 and a placement plate 5 is provided on the first slider 24.
[0037] Reference Figure 1 , Figure 4 The Z-axis moving mechanism 4 is mounted on the second slider 35 and includes a vertical plate 41, a third bearing seat 42, a third drive motor 43, a third lead screw 44, and a third slider 45. The vertical plate 41 is bolted to the second slider 35. The third drive motor 43 is vertically mounted at one end of the vertical plate 41. The output end of the third drive motor 43 is fixedly connected to a gear and is connected to the gear at one end of the third lead screw 44 via a rack. The third lead screw 44 is mounted along the length of the vertical plate 41. Both ends of the third lead screw 44 are rotatably connected to the third bearing seat 42 via bearings. The third slider 45 is threaded onto the third lead screw 44.
[0038] Reference Figure 1 , Figure 4 The working component 6 is set on the third slider 45. The working component 6 includes a fixing plate 61, a fixing ring 62, and an electric screwdriver 63. The fixing plate 61 is set on the third slider 45, and the fixing ring 62 is set on the fixing plate 61. The fixing ring 62 is provided with two semi-circular rings. One segment is fixed on the fixing plate 61, and the other segment is tightened to it by bolts. The electric screwdriver 63 is vertically inverted and locked into the fixed ring 62 after being combined and tightened.
[0039] A protective component 10 is provided on the fixed plate 61. The protective component 10 includes a telescopic plate 11, a fixing member 12, and a protective cylinder 13. The telescopic plate 11 is slidably connected to the fixed plate 61. Specifically, the protrusion on the telescopic plate 11 slides in the groove opened on the fixed plate 61. The fixing member 12 is bolted to one end of the telescopic plate 11. The protective cylinder 13 is snapped and fixed to one end of the fixing member 12. The protective cylinder 13 has a hollow structure and is set to correspond to the output end of the electric screwdriver 63. When the output end of the electric screwdriver 63 is working, it can extend into the protective cylinder 13.
[0040] Reference Figure 1 , Figure 5 The operating plate 9 is bolted to the placement plate 5. The operating plate 9 is provided with a locking plate 14. The locking plate 14 can hold and lock the workpiece 15 through the slot opened on it. The locking plate 14 is symmetrically provided with clamping components 7 on both sides. The clamping components 7 include a slide rail 71 and a clamping plate 72 slidably connected to the slide rail 71. One side of the clamping plate 72 is provided with a groove that fits against the workpiece 15. The two clamping plates 72 move through the slide rail 71 and are combined to fix the workpiece 15.
[0041] On the control panel 9 and on both sides of the locking plate 14, fastening components 8 are symmetrically arranged. The fastening components 8 include a base 81, a fastener 82, and a roller 83. One end of the fastener 82 is rotatably connected to the base 81 by a pin. The roller 83 passes through a rotating shaft and a hole in the fastener 82, and is rotatably connected to the fastener 82. The fastener 82 is stably fixed after it abuts against the clamping plate 72 by the pin.
[0042] The implementation principle of this application embodiment is as follows:
[0043] In actual operation, two workers are assigned to each operating panel 9. One worker places the workpiece 15 on the clamping plate 14, moves the clamping plate 72 to fix the workpiece 15, rotates the fastener 82 to hold the clamping plate 72 in place, and then presses the run button on their workstation. The Y-axis moving mechanism 2 moves the placed operating panel 9, and the working component 6 processes the workpiece 15 on it. The other worker repeats the placement operation and then presses the run button on their workstation. The Y-axis moving mechanism 2 moves the placed operating panel 9, and the X-axis moving mechanism 3 controls the working component 6 to move above the operating panel 9 to process the workpiece 15 on it. At the same time, the first worker takes out the completed workpiece 15 from their workstation, confirms the status and effect of the workpiece 15, and repeats the above operation after confirming that the pattern is running correctly. This method reduces machine downtime and increases work efficiency.
[0044] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be covered within the scope of protection of this application.
Claims
1. A dual-station automatic screw machine, characterized in that: It includes a worktable (1), an X-axis moving mechanism (3), a Y-axis moving mechanism (2), a Z-axis moving mechanism (4), and an operation panel (9); the Y-axis moving mechanism (2) is provided on the worktable (1), the operation panel (9) is provided on the Y-axis moving mechanism (2), the X-axis moving mechanism (3) is provided on the worktable (1), the Z-axis moving mechanism (4) is provided on the X-axis moving mechanism (3), and the Z-axis moving mechanism (4) is provided with a working component (6).
2. The dual-station automatic screw machine according to claim 1, characterized in that: The Y-axis moving mechanism (2) includes a first bearing seat (21), a first lead screw (22), a first drive motor (23), and a first slider (24). The worktable (1) is provided with a cavity. A set of the first bearing seats (21) is provided in the cavity along the width direction of the worktable (1). The two ends of the first lead screw (22) are rotatably connected to the first bearing seat (21). The first drive motor (23) is provided in the worktable (1). The first drive motor (23) is connected to one end of the first lead screw (22). The first slider (24) is provided on the first lead screw (22). A placement plate (5) is provided on the first slider (24).
3. The dual-station automatic screw machine according to claim 2, characterized in that: The operating plate (9) is bolted to the placement plate (5). The operating plate (9) is provided with a locking plate (14). The locking plate (14) can hold the locking workpiece (15). The locking plate (14) is symmetrically provided with clamping components (7) on both sides. The clamping components (7) include a slide rail (71) and a clamping plate (72) slidably connected to the slide rail (71).
4. The dual-station automatic screw machine according to claim 3, characterized in that: Fastening components (8) are symmetrically arranged on both sides of the operating plate (9) and the locking plate (14). The fastening components (8) include a base (81), a fastener (82), and a roller (83). One end of the fastener (82) is rotatably connected to the base (81), and the roller (83) is rotatably arranged at the other end of the fastener (82).
5. A dual-station automatic screw machine according to claim 1, characterized in that: The X-axis moving mechanism (3) includes a bracket (31), a second bearing seat (32), a second drive motor (33), a second lead screw (34), and a second slider (35). The second drive motor (33) is mounted on the bracket (31), and the output end of the second drive motor (33) is connected to one end of the second lead screw (34). The second lead screw (34) is arranged along the length of the worktable (1), and both ends of the second lead screw (34) are rotatably connected to the second bearing seat (32). The second slider (35) is mounted on the second lead screw (34).
6. The dual-station automatic screw machine according to claim 1, characterized in that: The Z-axis moving mechanism (4) includes a vertical plate (41), a third bearing seat (42), a third drive motor (43), a third lead screw (44), and a third slider (45). The third drive motor (43) is vertically mounted at one end of the vertical plate (41), and the output end of the third drive motor (43) is connected to one end of the third lead screw (44). The third lead screw (44) is mounted along the length of the vertical plate (41), and both ends of the third lead screw (44) are rotatably connected to the third bearing seat (42). The third slider (45) is mounted on the third lead screw (44).
7. A dual-station automatic screw machine according to claim 1, characterized in that: The working component (6) is mounted on the third slider (45). The working component (6) includes a fixing plate (61), a fixing ring (62), and an electric screwdriver (63). The fixing plate (61) is mounted on the third slider (45), the fixing ring (62) is mounted on the fixing plate (61), and the electric screwdriver (63) is fitted inside the fixing ring (62). The electric screwdriver (63) is inverted and perpendicular to the worktable (1).
8. A dual-station automatic screw machine according to claim 7, characterized in that: The fixed plate (61) is provided with a protective component (10), which includes a telescopic plate (11), a fixing member (12) and a protective cylinder (13). The telescopic plate (11) is slidably connected to the fixed plate (61). The fixing member (12) is located at one end of the telescopic plate (11), and the protective cylinder (13) is located at one end of the fixing member (12). The protective cylinder (13) has a hollow structure and is located at the output end of the electric screwdriver (63).