Automatic track shoe assembling and conveying line

By designing an automated conveyor line for track plates assembly, and utilizing active pressing cylinders and passive clamping cylinders in conjunction with roller conveyors, the automated pressing and conveying of track plates is achieved. This solves the problems of low efficiency and safety hazards associated with manual assembly, and improves production efficiency and product quality.

CN223617164UActive Publication Date: 2025-12-02KUNSHAN JINGKUN AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202423160003.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-12-02
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

The current track plate assembly process is characterized by low efficiency, high labor intensity, and safety hazards due to manual assembly.

Method used

Design an automated conveyor line for assembling and conveying track plates, using active pressing cylinders and passive clamping cylinders in conjunction with a roller conveyor line to achieve automated pressing and conveying of track plates.

Benefits of technology

It improved production efficiency, reduced the labor intensity of workers, lowered the equipment failure rate, ensured that the track plate surface was not damaged, reduced human error, and improved product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic track shoe assembling and conveying line which comprises a main frame, a protective door plate is installed on the front side of the main frame in a sliding mode through a sliding rail, a passive jacking oil cylinder and an active press-fitting oil cylinder are fixedly installed at the two ends of the top of the main frame respectively, and a roller conveying line is arranged behind the main frame. A crawler belt positioning rail is fixedly arranged between the roller conveying line and the main frame, a crawler belt plate is placed on the crawler belt positioning rail, the protective door plate is connected with the main frame through a driving air cylinder, and an ejector rod is fixedly arranged at the output end of the driving press-fitting oil cylinder. According to the feeding buffer mechanism, the production efficiency can be improved, automatic equipment can continuously and stably work and is not influenced by human fatigue and speed limitation, the labor intensity of workers is reduced, compared with an original feeding buffer mechanism, the equipment failure rate can be reduced, the surface of a track shoe can be better protected, a track cannot be scratched, the specification and precision can be unified, and the production efficiency is improved. Personal errors are reduced, and product quality is improved.
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Description

Technical Field

[0001] This utility model relates to the field of track plate assembly technology, specifically to an automated track plate assembly and conveying line. Background Technology

[0002] The existing workstations used manual assembly of track plates, with workers placing each track plate one by one onto the assembly line. Due to the large size and heavy weight of the track plates, this resulted in high labor intensity, slow speed, and potential safety hazards for the workers. Therefore, we propose an automated track plate assembly and conveying line. Utility Model Content

[0003] The purpose of this invention is to provide an automated conveyor line for assembling and conveying track plates, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an automatic conveyor line for assembling and conveying track plates, including a main frame, a protective door panel slidably installed on the front side of the main frame via a slide rail, a passive clamping cylinder and an active pressing cylinder respectively fixedly installed at both ends of the top of the main frame, a roller conveyor line arranged at the rear of the main frame, a track positioning rail fixedly arranged between the roller conveyor line and the main frame, and track plates placed on the track positioning rail.

[0005] The protective door panel is connected to the main frame via a drive cylinder.

[0006] A push rod is fixedly installed at the output end of the active pressing cylinder.

[0007] A hydraulic station is located behind the passive clamping cylinder.

[0008] A two-hand operation box is located directly in front of the active pressing cylinder.

[0009] Compared with the prior art, the beneficial effects of this utility model are:

[0010] This invention can improve production efficiency, enabling automated equipment to work continuously and stably without being affected by human fatigue or speed limitations, reducing the labor intensity of workers. Compared with the original feeding and buffering mechanism, it can reduce the equipment failure rate and better protect the surface of the track plates, preventing scratches on the tracks. It can also standardize specifications and precision, reduce human error, and improve product quality. Attached Figure Description

[0011] Figure 1 This is a front view schematic diagram of the present invention;

[0012] Figure 2 This is a top view of the present invention;

[0013] Figure 3 This is a schematic diagram of the right side of this utility model.

[0014] In the diagram: 1. Main frame; 2. Protective door panel; 3. Passive clamping cylinder; 4. Active pressing cylinder; 5. Roller conveyor line; 6. Hydraulic station; 7. Two-hand operation box; 8. Top rod; 9. Track positioning rail; 10. Track plate. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figure 1-3 This utility model provides a technical solution: an automatic conveyor line for assembling and conveying track plates, including a main frame 1. A protective door plate 2 is slidably installed on the front side of the main frame 1 via a slide rail. A passive clamping cylinder 3 and an active pressing cylinder 4 are respectively fixedly installed at both ends of the top of the main frame 1. A roller conveyor line 5 is arranged at the rear of the main frame 1. A track positioning rail 9 is fixedly arranged between the roller conveyor line 5 and the main frame 1. Track plates 10 are placed on the track positioning rail 9.

[0017] The protective door panel 2 is connected to the main frame 1 via a drive cylinder.

[0018] A push rod 8 is fixedly installed at the output end of the active press-fit cylinder 4.

[0019] A hydraulic station 6 is installed behind the passive clamping cylinder 3.

[0020] A two-hand operation box 7 is located directly in front of the active pressing cylinder 4.

[0021] Workflow: The operator changes the corresponding tooling (track positioning rail 9) according to the corresponding model, and adjusts the height of the hydraulic cylinders (passive clamping cylinder 3 and active pressing cylinder 4). The operator uses the KBK or overhead crane available on site to place the track plate 10 into the track positioning rail 9. The operator pre-installs the pin into the hole of the track plate 10, presses the pneumatic button on the two-hand operation box 7, the protective door 2 closes automatically, the passive clamping cylinder 3 and the active pressing cylinder 4 begin pressing. After pressing is completed, the protective door 2 opens, and the roller conveyor line 5 assists the operator in conveying the track plate 10 one track section.

[0022] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automated conveyor line for assembling and conveying track plates, comprising a main frame (1), characterized in that: A protective door panel (2) is slidably installed on the front side of the main frame (1) via a slide rail. A passive clamping cylinder (3) and an active pressing cylinder (4) are fixedly installed at both ends of the top of the main frame (1). A roller conveyor line (5) is provided at the rear of the main frame (1). A track positioning rail (9) is fixedly provided between the roller conveyor line (5) and the main frame (1). Track plates (10) are placed on the track positioning rail (9).

2. The automated conveyor line for assembling and conveying track plates according to claim 1, characterized in that: The protective door panel (2) is connected to the main frame (1) via a drive cylinder.

3. The automated conveyor line for assembling and conveying track plates according to claim 1, characterized in that: The output end of the active pressing cylinder (4) is fixedly provided with a push rod (8).

4. The automated conveyor line for assembling and conveying track plates according to claim 1, characterized in that: A hydraulic station (6) is provided behind the passive clamping cylinder (3).

5. The automated conveyor line for assembling and conveying track plates according to claim 1, characterized in that: A two-hand operation box (7) is provided in front of the active pressing cylinder (4).