Work station of turnover positioner for assembly of full-slewing drilling machine

Abstract

The utility model discloses a full-slewing drilling machine assembly turnover positioner workstation which comprises a hydraulic system, an electric control system, a working platform, a first assembly seat and a second assembly seat, the first assembly seat and the second assembly seat are arranged at the two ends of the working platform, and walking tables are arranged at the bottoms of the first assembly seat and the second assembly seat. The opposite sides of the first assembling base and the second assembling base are rotationally connected with overturning discs, one ends of the overturning discs are provided with hydraulic clamping claws, the hydraulic clamping claws are fixedly connected with the overturning discs through linear motion mechanisms, and lifting motors are fixedly installed at the tops of the first assembling base and the second assembling base; and the bottom end of the lifting motor is in threaded connection with an overturning disc through a rotating shaft. Through an integrated hydraulic system, an electric control system and an automatic mechanical structure, automation of the whole process from workpiece feeding, positioning, clamping, overturning to discharging is achieved, only a small number of workers are needed to monitor operation of equipment, and dependence on human resources is greatly reduced.

Description

Technical Field

[0001] This utility model relates to the field of workstation technology, specifically to a rotary drilling rig assembly flipping and positioning machine workstation. Background Technology

[0002] The current work platform relies on manual operation of a gantry crane for hoisting and turning, which is a cumbersome process. Due to the large tonnage of the products, manual operation poses significant safety hazards and low production efficiency. Therefore, it is now necessary to add an H-type turning and positioning machine workstation to achieve automatic loading and unloading of workpieces and automatic clamping and turning of workpieces. Utility Model Content

[0003] The purpose of this utility model is to provide a rotary drilling rig assembly flip-up positioning machine workstation to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a full-rotation drilling rig assembly tilting and positioning machine workstation, including a hydraulic system, an electrical control system, a work platform, and a first assembly seat and a second assembly seat disposed at both ends of the work platform. A walking platform is provided at the bottom of both the first and second assembly seats. A tilting disc is rotatably connected to the opposite side of both the first and second assembly seats. A hydraulic clamping claw is provided at one end of the tilting disc, and the hydraulic clamping claw is fixedly connected to the tilting disc via a linear motion mechanism. A lifting motor is fixedly installed on the top of both the first and second assembly seats. The bottom end of the lifting motor is threadedly connected to the tilting disc via a rotating shaft. A connecting platform is movably connected to the middle position of the top of the work platform via a servo motor. Support frames are movably connected to the four corners of the top of the connecting platform.

[0005] The first and second assembly seats are slidably connected to the two walking platforms, respectively.

[0006] One side of the rotating disk is slidably connected to the first mounting base via a slide rail, and a rotating motor is fixedly installed on one side of the rotating disk.

[0007] The hydraulic clamping claws are provided in two quantities. The linear motion mechanism includes an internal drive motor and a rotating rod. The two hydraulic clamping claws are symmetrically slidably connected to the linear motion mechanism and threadedly connected to the rotating rod. The two hydraulic clamping claws can move in opposite directions.

[0008] The walking platform is equipped with a safety fence, and the bottom of the safety fence is fixedly installed on the working platform.

[0009] Safety railings are fixedly installed at the top edges of the first and second assembly seats, and safety ladders are fixedly installed on the rear sides of the first and second assembly seats.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] 1. Significantly reduces the number of operators: In traditional methods, due to the large tonnage of the workpieces, multiple operators are required to work together, which not only increases labor costs but also easily leads to operational errors due to poor communication. However, this utility model, through an integrated hydraulic system, electrical control system, and automated mechanical structure, realizes full automation of the entire process from workpiece loading, positioning, clamping, flipping to unloading. Only a small number of personnel are needed to monitor the operation of the equipment, greatly reducing the dependence on human resources.

[0012] 2. Completely eliminates tedious manual operation steps: Previously, manual operation of gantry cranes for hoisting and turning required precise control of the hoisting point, turning angle, and landing position, a complex and high-risk process. This workstation uses servo motors to precisely control the movement of the docking platform, the accurate positioning of the lifting motor, the automatic adjustment of the hydraulic clamping claws, and the precise turning of the tilting platform. The entire process is completed automatically by the program, eliminating the need for complex physical operations by human intervention, greatly simplifying the workflow and improving the accuracy and safety of operation.

[0013] 3. Significantly reduced working time and improved production efficiency: Compared to manual operation, automated operations have higher execution speed and lower error rates. This workstation achieves rapid and continuous workpiece processing through a fast-response electronic control system and a high-efficiency hydraulic system. From workpiece loading to unloading, the entire process is smooth and efficient, significantly reducing the processing time for individual workpieces and thus greatly improving overall production efficiency. Furthermore, automated operations can maintain high quality while enabling 24-hour uninterrupted production, further increasing capacity. Attached Figure Description

[0014] Figure 1 This is a perspective view of the present utility model;

[0015] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0016] Figure 3 This is a top view of the present invention;

[0017] Figure 4 This is a front view of the present invention.

[0018] In the diagram: 1. First assembly seat; 2. Second assembly seat; 3. Lifting motor; 4. Tilting plate; 5. Connecting platform; 51. Support frame; 6. Hydraulic clamping claw; 61. Linear motion mechanism; 7. Safety fence; 8. Walking platform; 9. Hydraulic system; 10. Electrical control system; 11. Safety ladder; 12. Safety guardrail. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-4 This utility model provides a technical solution: a full-rotation drilling rig assembly tilting and positioning machine workstation, including a hydraulic system 9, an electrical control system 10, a work platform, and a first assembly seat 1 and a second assembly seat 2 set at both ends of the work platform. The bottom of the first assembly seat 1 and the second assembly seat 2 are both provided with a walking platform 8. A tilting disk 4 is rotatably connected to the opposite side of the first assembly seat 1 and the second assembly seat 2. A hydraulic clamping claw 6 is provided at one end of the tilting disk 4. The hydraulic clamping claw 6 is fixedly connected to the tilting disk 4 through a linear motion mechanism 61. A lifting motor 3 is fixedly installed on the top of the first assembly seat 1 and the second assembly seat 2. The bottom end of the lifting motor 3 is threadedly connected to the tilting disk 4 through a rotating shaft. A connecting platform 5 is movably connected to the middle position of the top of the work platform through a servo motor. A support frame 51 is movably connected to the top of the connecting platform 5 near the four corners.

[0021] The first assembly base 1 and the second assembly base 2 are slidably connected to the two walking platforms 8, respectively.

[0022] One side of the rotating disk 4 is slidably connected to the first mounting base 1 via a slide rail, and a rotating motor is fixedly installed on one side of the rotating disk 4.

[0023] Two hydraulic clamping claws 6 are provided. The linear motion mechanism 61 includes an internal drive motor and a rotating rod. The two hydraulic clamping claws 6 are symmetrically slidably connected to the linear motion mechanism 61 and threadedly connected to the rotating rod. The two hydraulic clamping claws 6 can move in opposite directions.

[0024] The exterior of the walking platform 8 is equipped with a safety fence 7, and the bottom of the safety fence 7 is fixedly installed on the work platform.

[0025] Safety railings 12 are fixedly installed at the top edges of the first assembly base 1 and the second assembly base 2, and safety ladders 11 are fixedly installed on the rear side of the first assembly base 1 and the second assembly base 2.

[0026] The workflow is as follows:

[0027] The workpiece is manually hoisted onto the docking platform 5;

[0028] The connecting platform 5 is automatically controlled by a servo motor to enter the pile-laying area of ​​the positioner;

[0029] The traveling table 8 is automatically moved to the position adapted to the workpiece by a servo motor;

[0030] The lifting drive on the lifting motor 3 automatically adjusts the fixture to the position suitable for the workpiece;

[0031] The hydraulic clamping jaws 6 are automatically adjusted to the workpiece position by a hydraulic motor.

[0032] The workpiece is automatically raised to the specified flipping height by the lifting drive on the lifting motor 3;

[0033] The tilting tray 4 automatically flips the workpiece 180° by driving the gear rack and slewing bearing through the servo motor; the hydraulic clamping claw 6 is automatically lowered by the drive on the lifting motor 3 so that the workpiece falls onto the docking platform 5.

[0034] The walking platform 8 automatically returns to its original position via a servo motor.

[0035] The connecting platform 5 automatically transports the workpiece out of the flipping area via a servo motor control.

[0036] The workpiece is lifted away manually.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A full-rotation drilling rig assembly tilting and positioning machine workstation, comprising a hydraulic system (9), an electrical control system (10), a work platform, and a first assembly seat (1) and a second assembly seat (2) disposed at both ends of the work platform, characterized in that: The bottom of the first assembly base (1) and the second assembly base (2) are both provided with a walking platform (8). The opposite side of the first assembly base (1) and the second assembly base (2) is rotatably connected with a rotating disk (4). One end of the rotating disk (4) is provided with a hydraulic clamping claw (6). The hydraulic clamping claw (6) is fixedly connected to the rotating disk (4) through a linear motion mechanism (61). The top of the first assembly base (1) and the second assembly base (2) are both fixedly installed with a lifting motor (3). The bottom end of the lifting motor (3) is threadedly connected to the rotating disk (4) through a rotating shaft. The middle position of the top of the work platform is movably connected to a docking platform (5) through a servo motor. The top of the docking platform (5) is movably connected to a support frame (51) at the four corners.

2. The rotary drilling rig assembly flipping and positioning workstation according to claim 1, characterized in that: The first mounting base (1) and the second mounting base (2) are slidably connected to the two walking platforms (8), respectively.

3. The rotary drilling rig assembly flipping and positioning machine workstation according to claim 1, characterized in that: One side of the rotating disk (4) is slidably connected to the first mounting base (1) via a slide rail, and a rotating motor is fixedly installed on one side of the rotating disk (4).

4. The rotary drilling rig assembly flipping and positioning workstation according to claim 1, characterized in that: The hydraulic clamping claws (6) are provided in two quantities. The linear motion mechanism (61) includes an internal drive motor and a rotating rod. The two hydraulic clamping claws (6) are symmetrically slidably connected to the linear motion mechanism (61) and threadedly connected to the rotating rod. The two hydraulic clamping claws (6) can move in opposite directions.

5. The rotary drilling rig assembly flipping and positioning workstation according to claim 1, characterized in that: The walking platform (8) is provided with a safety fence (7) on its exterior, and the bottom of the safety fence (7) is fixedly installed on the working platform.

6. The rotary drilling rig assembly flipping and positioning machine workstation according to claim 1, characterized in that: Safety railings (12) are fixedly installed at the top edge of the first assembly base (1) and the second assembly base (2), and safety ladders (11) are fixedly installed on the rear side of the first assembly base (1) and the second assembly base (2).

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