Environment-friendly quartz tube polishing machine

Abstract

The utility model provides an environment-friendly quartz tube polisher, which relates to the technical field of quartz tube polishers and comprises a polisher body, a polishing table mounted at the bottom end in the polisher body, a case arranged on one side in the polisher body and a dust removal component arranged on the back of the polisher body. According to the environment-friendly quartz tube polishing machine, dust in the polishing machine body can be collected and filtered through the dust removal assembly, the situation that the dust is discharged into air to pollute the environment and affect the air quality is avoided, the environment friendliness of quartz tube polishing operation is improved, after the dust is treated, accumulation of the dust on polishing mechanical equipment can be reduced, and abrasion of mechanical parts is relieved; and impurity powder gathered on the quartz tube can be cleaned through the cleaning assembly, so that the cleanliness and smoothness of the surface of the quartz tube are improved, dust can be further reduced, the environment friendliness of machining is improved, meanwhile, the quartz tube and a polishing tool can be cooled, and the quartz tube is prevented from being damaged or deformed due to high temperature.

Description

Technical Field

[0001] This utility model relates to the technical field of quartz tube polishing machines, specifically an environmentally friendly quartz tube polishing machine. Background Technology

[0002] Quartz tubes are a type of special industrial glass made of silicon dioxide. They possess a range of excellent physical and chemical properties and are primarily used in devices such as electric heaters, electric ovens, and electric warmers to generate heat. The physical properties of quartz tubes include good thermal stability, light transmission, and the ability to withstand high temperatures (around 1250℃). Their chemical properties are mainly reflected in their corrosion resistance. Except for hydrofluoric acid, quartz glass hardly reacts with other acidic substances. These characteristics make quartz tubes chemically more stable at high temperatures than other engineering materials.

[0003] After the production of existing quartz tubes, there are tiny defects and residual contaminants on the surface of the quartz tubes. These defects and contaminants may become the starting point of corrosion. Polishing makes the surface of the quartz tube smoother and reduces the chance of corrosive media staying. However, the polishing process generates dust, which is emitted into the air and pollutes the environment, affects air quality, and has a negative impact on the surrounding ecosystem. This is very environmentally unfriendly. In addition, the dust accumulates on the polishing machinery, accelerates the wear of mechanical parts, reduces the service life and efficiency of the equipment, and the impurities and powder generated during the polishing of quartz tubes are not easy to clean. Handling quartz tubes can easily make your hands dirty. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide an environmentally friendly quartz tube polishing machine. The dust removal component can collect and filter the dust inside the polishing machine body, preventing dust from being emitted into the air and polluting the environment, affecting air quality, and improving the environmental friendliness of quartz tube polishing operations. After dust treatment, the accumulation of dust on the polishing machinery can also be reduced, slowing down the wear of mechanical parts and extending the service life of the equipment. The cleaning component can clean the impurities and powder accumulated on the quartz tube, thereby improving the cleanliness and smoothness of the quartz tube surface, further reducing dust and improving the environmental friendliness of the processing. At the same time, it can cool the quartz tube and polishing tools to prevent damage or deformation of the quartz tube caused by high temperature.

[0005] The technical problem to be solved by this utility model is achieved by the following technical solution:

[0006] An environmentally friendly quartz tube polishing machine includes: a polishing machine body, a polishing table installed at the bottom of the polishing machine body, a chassis disposed on one side of the polishing machine body, a dust removal assembly disposed on the back of the polishing machine body, the dust removal assembly including: a dust removal box, a suction pipe, a filter screen, an air pump, a suction bucket, and an exhaust pipe, and a cleaning assembly disposed on the back of the polishing machine body, the cleaning assembly including: a water tank, a water suction pipe, a water pump, and a cleaning pipe.

[0007] Preferably, a dust collection box is fixedly installed on the back of the polishing machine body, a suction pipe is installed between the dust collection box and the polishing machine body, a filter screen is snapped and fixed inside the dust collection box, an air pump is installed at the bottom of the filter screen, a suction bucket is installed at the top of the air pump, the suction bucket is tightly fitted with the filter screen, and an exhaust pipe is installed on one side of the bottom of the air pump, with one end of the exhaust pipe penetrating through the outside of the dust collection box.

[0008] Preferably, a water storage tank is fixedly installed on one side of the dust collection box, a water pump is installed inside the water storage tank, a water pump is installed at the bottom of the water pump, and a cleaning pipe connected to the water pump is installed on one side of the top of the polishing machine body. The cleaning pipe passes through the interior of the polishing machine body and is located on the top of the polishing table.

[0009] Preferably, a servo motor is installed inside the chassis, the output end of the servo motor is driven by a motor shaft, an mounting cylinder is installed on the outer end of the motor shaft, and an arc-shaped polishing part is installed on the top of the polishing table.

[0010] Preferably, the top of the mounting cylinder is provided with an arc-shaped clamping block, and the top of the mounting cylinder is provided with a screw hole. A fixing screw is threaded into the screw hole, and the fixing screw passes through the screw hole and is rotatably connected to the arc-shaped clamping block through a bearing.

[0011] Preferably, an installation head is installed at the outer end of the installation cylinder, an external thread layer is provided on the motor shaft that is threaded to the installation head, an installation block is installed on the top of the polishing table, and the arc-shaped polishing part is fixedly installed to the installation block by bolts.

[0012] Preferably, a sliding groove is installed at the bottom of the polishing machine body, a slider that is slidably connected to the sliding groove is installed at the bottom of the servo motor, and an electric push rod is installed at the outer end of the slider.

[0013] Preferably, the polishing table has drainage outlets on both sides of its bottom, a collection box at the bottom of the drainage outlets, a filter screen plate installed on one side of the collection box, a drainage pipe installed on one side of the filter screen plate, and a sealing cap threaded onto the outer end of the drainage pipe.

[0014] The beneficial effects of this utility model are:

[0015] (1) The dust removal component of this utility model can collect and filter the dust inside the polishing machine body, avoid the dust being emitted into the air and polluting the environment, affecting air quality, improving the environmental friendliness of quartz tube polishing operations, and after the dust is treated, the dust accumulation on the polishing machinery and equipment can be reduced, the wear of mechanical parts can be slowed down, and the service life of the equipment can be extended.

[0016] (2) The cleaning component of this utility model can clean the impurity powder accumulated on the quartz tube, thereby improving the cleanliness and smoothness of the quartz tube surface, and can also further reduce dust and improve the environmental friendliness of the processing. At the same time, it can cool the quartz tube and polishing tools to prevent the quartz tube from being damaged or deformed due to high temperature. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0018] Figure 2 This is a cross-sectional schematic diagram of the polishing machine body of this utility model.

[0019] Figure 3 For the present utility model Figure 2 Enlarged diagram of point A in the middle.

[0020] Figure 4 This is a schematic diagram of the arc-shaped polished part of this utility model.

[0021] Figure 5 This is a cross-sectional schematic diagram of the dust removal box and water storage tank of this utility model.

[0022] Figure 6 This is a schematic diagram of the back structure of the dust collector and water storage tank of this utility model.

[0023] Figures 1-6 Components: 1. Polishing machine body; 101. Polishing table; 102. Chassis; 103. Servo motor; 104. Motor shaft; 105. Mounting cylinder; 106. Arc-shaped polishing part; 107. Arc-shaped clamping block; 108. Screw hole; 109. Fixing screw; 110. Mounting head; 111. External thread layer; 112. Mounting block; 113. Slide groove; 114. Slider; 115. Electric push rod; 2. Dust collection box; 201. Suction pipe; 202. Filter screen; 203. Air pump; 204. Concentrated suction bucket; 205. Exhaust pipe; 3. Water storage tank; 301. Water suction pipe; 302. Water pump; 303. Cleaning pipe; 4. Drain outlet; 401. Collection box; 402. Filter screen; 403. Drain pipe; 404. Sealing cover. Detailed Implementation

[0024] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0025] The present application will now be described in detail with reference to the accompanying drawings and specific embodiments.

[0026] Example

[0027] like Figures 1-6 As shown, an environmentally friendly quartz tube polishing machine includes: a polishing machine body 1, a polishing table 101 installed at the bottom of the polishing machine body 1, a casing 102 located on one side of the polishing machine body 1, a dust removal assembly located on the back of the polishing machine body 1, the dust removal assembly including: a dust removal box 2, a suction pipe 201, a filter screen 202, an air pump 203, a suction bucket 204, and an exhaust pipe 205, and a cleaning assembly located on the back of the polishing machine body 1, the cleaning assembly including: a water tank 3, a water suction pipe 301, a water pump 302, and a cleaning pipe 303.

[0028] The mounting cylinder 105 has an arc-shaped clamping block 107 at its top. A screw hole 108 is opened at the top of the mounting cylinder 105. A fixing screw 109 is threadedly connected inside the screw hole 108. The fixing screw 109 passes through the screw hole 108 and is rotatably connected to the arc-shaped clamping block 107 through a bearing. When polishing the quartz tube, one end of the quartz tube is inserted into the mounting cylinder 105 and the other end of the quartz tube is placed in the arc-shaped polishing part 106 on the top of the polishing table 101. At this time, the fixing screw 109 is rotated clockwise. The fixing screw 109 rotates threadedly inside the screw hole 108 and pushes the arc-shaped clamping block 107 down to contact the quartz tube. The arc-shaped clamping block 107 fits into the quartz tube and, together with the bottom of the mounting cylinder 105, presses the quartz tube tightly to prevent it from rolling and loosening, thus avoiding affecting the polishing quality of the quartz tube.

[0029] The chassis 102 houses a servo motor 103, whose output is connected to a motor shaft 104. An mounting cylinder 105 is mounted on the outer end of the motor shaft 104. An arc-shaped polishing component 106 is mounted on the top of the polishing table 101. After the quartz tube is fixedly installed, the servo motor 103 is started. The servo motor 103 drives the motor shaft 104 to rotate the mounting cylinder 105 rapidly, causing the mounting cylinder 105 to rotate the quartz tube. Because the quartz tube and the arc-shaped polishing component 106 are in close contact, the arc-shaped polishing component 106 can polish and grind the surface of the quartz tube during its rotation. This facilitates the removal of minor defects and residual contaminants from the surface of the quartz tube, resulting in a smoother surface, reducing the chance of corrosive media retention, and ensuring that the physical and chemical properties of the quartz tube are relatively stable during use.

[0030] The polishing machine body 1 has a sliding groove 113 installed at the bottom. The servo motor 103 has a slider 114 that is slidably connected to the sliding groove 113 installed at the bottom. An electric push rod 115 is installed at the outer end of the slider 114. During the polishing process of the quartz tube, the polishing status of the quartz tube can be observed through the observation window on the outside of the polishing machine body 1. After polishing one position of the quartz tube, the electric push rod 115 is activated to push the slider 114 to slide and move in the sliding groove 113. The slider 114 drives the machine box 102, the servo motor 103, the mounting cylinder 105 and the quartz tube to move to the right, thereby moving and adjusting the quartz tube. The unpolished area is moved into the arc-shaped polishing part 106 for polishing. The clamping end of the quartz tube can be removed and the other end can be inserted into the mounting cylinder 105 for clamping and fixing, which facilitates the polishing and grinding of the entire quartz tube.

[0031] The polishing machine body 1 has a dust collection box 2 fixedly installed on the back. A suction pipe 201 is installed between the dust collection box 2 and the polishing machine body 1. A filter screen plate 202 is snapped and fixed inside the dust collection box 2. An air pump 203 is installed at the bottom of the filter screen plate 202. A suction bucket 204 is installed at the top of the air pump 203. The suction bucket 204 is tightly fitted with the filter screen plate 202. An exhaust pipe 205 is installed on one side of the bottom of the air pump 203. One end of the exhaust pipe 205 passes through the outside of the dust collection box 2.

[0032] When polishing quartz tubes, the generated dust is scattered inside the polishing machine body 1. The bottom of the dust suction pipe 201 is set with an inclined structure. After the dust suction pipe 201 passes through the inside of the polishing machine body 1, the bottom of the dust suction pipe 201 faces the quartz tube and the polishing table 101. At this time, the air pump 203 is started. The air pump 203 generates negative pressure suction on the suction bucket 204, the filter screen 202, the dust suction pipe 201 and the inside of the polishing machine body 1, collecting and sucking in the scattered dust and discharging it into the dust collection box 2 from the dust suction pipe 201. When passing through the filter screen 202, the dust in the gas can be filtered on the filter screen 202. The filtered gas is discharged from the exhaust pipe 205 to the outside of the dust collection box 2, avoiding dust emission into the air and polluting the environment, affecting air quality, improving the environmental protection of quartz tube polishing operations. After dust treatment, it can also reduce the accumulation of dust on the polishing machinery and equipment, slow down the wear of mechanical parts, and extend the service life of the equipment.

[0033] The mounting cylinder 105 has a mounting head 110 installed at its outer end. The motor shaft 104 has an external thread layer 111 that is threaded to the mounting head 110. The polishing table 101 has a mounting block 112 installed on its top. The arc-shaped polishing part 106 is fixedly installed to the mounting block 112 by bolts. When polishing quartz tubes, the quartz tubes are of different sizes. The mounting head 110 can be used to flexibly detach and install the mounting cylinder 105 and the motor shaft 104. The mounting block 112 can be used to flexibly detach and install the arc-shaped polishing part 106 and the polishing table 101. This makes it easy to install mounting cylinders 105 and arc-shaped polishing parts 106 of different sizes, and can be used to polish quartz tubes of different sizes.

[0034] Among them, a water storage tank 3 is fixedly installed on one side of the dust removal box 2, a water pump 301 is installed inside the water storage tank 3, a water pump 302 is installed at the bottom of the water pump 301, and a cleaning pipe 303 connected to the water pump 301 is installed on one side of the top of the polishing machine body 1. The cleaning pipe 303 runs through the inside of the polishing machine body 1 and is located on the top of the polishing table 101.

[0035] During the polishing of the quartz tube, the impurities and powder generated during polishing will accumulate on the quartz tube and the curved polishing part 106. At this time, the water pump 302 is started, and the water pump 302 draws water from the water storage tank 3 and discharges it into the cleaning pipe 303 through the water pumping pipe 301. The water is then discharged into the polishing machine body 1 through the cleaning pipe 303. Since the cleaning pipe 303 runs through the interior of the polishing machine body 1 and is located at the top of the polishing table 101, the water inside the cleaning pipe 303 can be discharged to the quartz tube and the curved polishing part 106 to clean the impurities and powder accumulated on the quartz tube and the curved polishing part 106. This improves the cleanliness and smoothness of the quartz tube surface, further reduces dust and improves the environmental friendliness of the processing, and cools the quartz tube and polishing tools to prevent damage or deformation of the quartz tube due to high temperature.

[0036] The polishing table 101 has drain outlets 4 on both sides of its bottom. A collection box 401 is located at the bottom of the drain outlets 4. A filter screen 402 is installed on one side of the inside of the collection box 401. A drain pipe 403 is installed on one side of the filter screen 402. A sealing cap 404 is threaded onto the outer end of the drain pipe 403. The water used to clean the quartz tube and the arc-shaped polished part 106 falls into the bottom of the inside of the polishing machine body 1. Wastewater and impurities can be discharged into the collection box 401 through the drain outlets 4 for collection and placement. The filter screen 402 separates the impurities from the drain pipe 403 to prevent blockage of the drain pipe 403. When cleaning the impurities in the collection box 401, the sealing cap 404 is opened to allow the wastewater to drain out from the drain pipe 403, making it easier to clean the impurities.

[0037] Working principle:

[0038] When polishing the quartz tube, one end of the quartz tube is inserted into the mounting cylinder 105, while the other end is placed in the arc-shaped polishing piece 106 on the top of the polishing table 101. At this time, the fixing screw 109 is rotated clockwise, causing it to rotate within the screw hole 108 and push the arc-shaped clamping block 107 downwards to contact the quartz tube. The arc-shaped clamping block 107 engages with the quartz tube and, together with the bottom of the mounting cylinder 105, presses the quartz tube firmly to prevent it from rolling out. The servo motor 103 is then activated. The servo motor 103 drives the motor shaft 104 to rotate the mounting cylinder 105 rapidly, causing the mounting cylinder 105 to rotate the quartz tube. Since the quartz tube and the arc-shaped polishing part 106 are in close contact, the arc-shaped polishing part 106 can polish and grind the surface of the quartz tube during the rotation of the quartz tube. This makes it easier to polish and grind away the small defects and residual contaminants on the surface of the quartz tube, making the surface of the quartz tube smoother, reducing the chance of corrosive media staying, and ensuring that the physical and chemical properties of the quartz tube are relatively stable during use.

[0039] When polishing quartz tubes, the generated dust is scattered inside the polishing machine body 1. The bottom of the dust suction pipe 201 is set with an inclined structure. After the dust suction pipe 201 passes through the inside of the polishing machine body 1, the bottom of the dust suction pipe 201 faces the quartz tube and the polishing table 101. At this time, the air pump 203 is started. The air pump 203 generates negative pressure suction on the suction bucket 204, the filter screen 202, the dust suction pipe 201 and the inside of the polishing machine body 1, collecting and sucking in the scattered dust and discharging it into the dust collection box 2 from the dust suction pipe 201. When passing through the filter screen 202, the dust in the gas can be filtered on the filter screen 202. The filtered gas is discharged from the exhaust pipe 205 to the outside of the dust collection box 2, avoiding dust emission into the air and polluting the environment, affecting air quality, improving the environmental protection of quartz tube polishing operations. After dust treatment, it can also reduce the accumulation of dust on the polishing machinery and equipment, slow down the wear of mechanical parts, and extend the service life of the equipment.

[0040] The impurities and powder generated during polishing will accumulate on the quartz tube and the curved polishing part 106. At this time, the water pump 302 is started, and the water pump 302 draws water from the water storage tank 3 and discharges it into the cleaning pipe 303 through the water pumping pipe 301. The water is then discharged into the polishing machine body 1 through the cleaning pipe 303. Since the cleaning pipe 303 runs through the inside of the polishing machine body 1 and is located at the top of the polishing table 101, the water inside the cleaning pipe 303 can be discharged to the quartz tube and the curved polishing part 106 to clean the impurities and powder accumulated on the quartz tube and the curved polishing part 106. This improves the cleanliness and smoothness of the quartz tube surface, and also further reduces dust and improves the environmental friendliness of the processing. At the same time, it can cool the quartz tube and polishing tools to prevent the quartz tube from being damaged or deformed due to high temperature.

[0041] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.

[0042] The above provides a detailed description of an environmentally friendly quartz tube polishing machine provided in the embodiments of this application. Specific examples have been used to illustrate the principles and implementation methods of this application. The description of the above embodiments is only for the purpose of helping to understand the technical solutions and core ideas of this application. Those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. An environmentally friendly quartz tube polishing machine, characterized in that, include: Polishing machine body (1); A polishing table (101) is installed at the bottom of the interior of the polishing machine body (1); A housing (102) is disposed on one side inside the polishing machine body (1); The dust removal assembly is located on the back of the polishing machine body (1). The dust removal assembly includes: a dust removal box (2), a dust suction pipe (201), a filter screen (202), an air pump (203), a suction bucket (204), and an exhaust pipe (205). The cleaning assembly is located on the back of the polishing machine body (1). The cleaning assembly includes a water tank (3), a water pump (301), a water pump (302), and a cleaning pipe (303).

2. The environmentally friendly quartz tube polishing machine according to claim 1, characterized in that, A dust collection box (2) is fixedly installed on the back of the polishing machine body (1). A suction pipe (201) is installed between the dust collection box (2) and the polishing machine body (1). A filter screen plate (202) is snapped and fixed inside the dust collection box (2). An air pump (203) is installed at the bottom of the filter screen plate (202). A suction bucket (204) is installed at the top of the air pump (203). The suction bucket (204) is tightly fitted to the filter screen plate (202). An exhaust pipe (205) is installed on one side of the bottom of the air pump (203). One end of the exhaust pipe (205) extends through the outside of the dust collection box (2).

3. The environmentally friendly quartz tube polishing machine according to claim 2, characterized in that, A water storage tank (3) is fixedly installed on one side of the dust removal box (2). A water pump (301) is installed inside the water storage tank (3). A water pump (302) is installed at the bottom of the water pump (301). A cleaning pipe (303) connected to the water pump (301) is installed on one side of the top of the polishing machine body (1). The cleaning pipe (303) runs through the interior of the polishing machine body (1) and is located on the top of the polishing table (101).

4. The environmentally friendly quartz tube polishing machine according to claim 1, characterized in that, A servo motor (103) is installed inside the chassis (102). The output end of the servo motor (103) is connected to a motor shaft (104). An installation cylinder (105) is installed on the outer end of the motor shaft (104). An arc-shaped polishing part (106) is installed on the top of the polishing table (101).

5. The environmentally friendly quartz tube polishing machine according to claim 4, characterized in that, The mounting cylinder (105) has an arc-shaped clamping block (107) at its top. The mounting cylinder (105) has a screw hole (108) at its top. A fixing screw (109) is threaded into the screw hole (108). The fixing screw (109) passes through the screw hole (108) and is rotatably connected to the arc-shaped clamping block (107) through a bearing.

6. The environmentally friendly quartz tube polishing machine according to claim 4, characterized in that, An installation head (110) is installed on the outer end of the installation cylinder (105). An external thread layer (111) is provided on the motor shaft (104) and is threaded to the installation head (110). An installation block (112) is installed on the top of the polishing table (101). The arc-shaped polishing part (106) is fixedly installed to the installation block (112) by bolts.

7. The environmentally friendly quartz tube polishing machine according to claim 4, characterized in that, The polishing machine body (1) has a sliding groove (113) installed at the bottom inside. The servo motor (103) has a slider (114) that is slidably connected to the sliding groove (113) at the bottom. An electric push rod (115) is installed at the outer end of the slider (114).

8. The environmentally friendly quartz tube polishing machine according to claim 1, characterized in that, The polishing table (101) has drainage outlets (4) on both sides of its bottom. A collection box (401) is provided at the bottom of the drainage outlet (4). A filter screen (402) is installed on one side of the inside of the collection box (401). A drain pipe (403) is installed on one side of the filter screen (402). A sealing cap (404) is threaded onto the outer end of the drain pipe (403).

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