Cutting device of impregnator for production of impregnated canvas

By designing an adjusting shaft and adjusting port in the cutting device of the dip-coating machine to move and clean up residual material in conjunction with the cleaning frame, the problem of residual material accumulation on the surface of the cutting blades is solved, achieving efficient and precise cutting of dip-coated canvas, and improving production quality and appearance.

CN223617799UActive Publication Date: 2025-12-02WEIFANG KELIDA IND FABRIC CO LTD +1
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Patent Information

Application Number
CN202422780985.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-12-02
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

Existing dipped canvas cutting devices have residual dipped canvas adhering to their cutting blades, resulting in reduced cutting efficiency and accuracy, and affecting the quality and appearance of the finished product.

Method used

A cutting device for a glue-impregnating machine was designed. By adjusting the adjusting shaft on one side of the adjusting block and the adjusting port on the positioning plate at an inclination, the cleaning frame can move smoothly along a preset path, realizing real-time automatic cleaning of residual material on the surface of the cutting blade. The combination structure of guide roller and snap-fit ​​plate prevents canvas wrinkles.

Benefits of technology

This effectively avoids the impact of residual material accumulation on the sharpness and precision of the cutting shears, ensuring high-efficiency and high-precision cutting results, and improving the production quality and aesthetics of the dipped canvas.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an impregnator cutting device for impregnated canvas production, which belongs to the technical field of impregnated canvas cutting and comprises a base plate and a winding roller. The mounting frame is arranged on one side of the upper end of the base plate, a positioning plate is arranged in the mounting frame, and a cutter is arranged at the bottom end of the positioning plate; the adjusting shaft arranged on one side of the adjusting block is matched with the adjusting opening obliquely formed in the positioning plate, so that the adjusting shaft can flexibly slide in the adjusting opening when the positioning plate drives the cutting knife to move up and down to carry out cutting operation, and then the cleaning frame is driven to stably move towards one side along a preset path; compared with the prior art, real-time and automatic cleaning of gum dipping canvas residues attached to the surface of the cutting knife is achieved, high efficiency and convenience are achieved, the adverse effect of residue accumulation on the sharp degree and the cutting precision of the cutting knife is effectively avoided, therefore, high efficiency and high precision of gum dipping canvas cutting operation are guaranteed, and the using practicability of the gum dipping machine cutting device is better.
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Description

Technical Field

[0001] This utility model belongs to the field of dipped canvas cutting technology, specifically relating to a dipping machine cutting device for dipped canvas production. Background Technology

[0002] Rubber-impregnated canvas is a material made by impregnating fibrous materials with a rubber solution. The impregnation process includes steps such as heat stretching and heat setting, aiming to improve the adhesion between the canvas and rubber while meeting the various technical performance requirements of the finished canvas. Rubber-impregnated canvas features strong water resistance, abrasion resistance, weather resistance, high gloss, and environmental safety. During production, rubber-impregnated canvas is typically cut using a rubber-impregnation machine cutting device. This device not only allows for fast and accurate cutting, improving production efficiency, but also ensures cutting precision and dimensional stability, meeting customers' customization needs.

[0003] Chinese Patent Publication No. CN216972948U belongs to the field of dipped canvas cutting. It includes a vertical plate with two meshing gears. Each gear has a rotating roller coaxially mounted on it, the diameter of which is smaller than the gear. Each rotating roller is equipped with a cutter. A linear moving component is provided on the vertical plate, connected to a rack. The rack meshes with one of the gears. Suction pipes are located on the side of the cutter facing the feeding direction, and these pipes are connected to the vertical plate via linear elastic components. The vertical plate is fixed in position by brackets, etc. In the initial state, the blades of both cutters are in contact with the surface of the dipped canvas. When the dipped canvas is conveyed, it undergoes relative displacement with the cutters, thereby removing burrs, glue nodules, etc., from the surface of the dipped canvas without producing smoke, odor, or leaving any residue.

[0004] In practical use, this utility model typically involves using cutting shears to accurately cut the glued canvas. However, when the cutting shears of existing glued canvas cutting devices are in continuous contact with and cutting, a layer of small residue from the glued canvas often adheres to their surface. This residue accumulates on the cutting shear blades, increasing the load on the shears, reducing their cutting efficiency, and directly and negatively impacting the cutting accuracy and overall effect of the glued canvas. As the residue accumulates on the cutting shears, the sharpness of the blade gradually decreases, resulting in uneven cut edges or even deviations, severely affecting the finished quality and appearance of the glued canvas. Utility Model Content

[0005] This invention provides a cutting device for producing dipped canvas, which addresses the problem that residual dipped canvas material adheres to the surface of the cutting blades in existing dipped canvas cutting devices.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a cutting device for a dipping machine used in the production of dipped canvas, comprising:

[0007] Base plate and take-up roller;

[0008] An installation frame is provided on one side of the upper end of the base plate. A positioning plate is provided inside the installation frame, and a cutting scissors are provided at the bottom end of the positioning plate.

[0009] An adjusting block is provided on one side of the positioning plate. The bottom end of the adjusting block is provided with an installation sleeve, and one side of the installation sleeve is provided with a cleaning frame that is compatible with the cutting scissors.

[0010] Two fixing plates are respectively set on both sides of the base plate, and two guide rollers are provided between the two fixing plates.

[0011] In a preferred embodiment, a cylinder is provided at the upper end of the mounting frame, the output end of the cylinder passes through the upper end of the mounting frame and is set at the upper end of the positioning plate, guide plates are provided on both sides of the positioning plate, and guide grooves adapted to the guide plates are provided through both sides of the mounting frame, the two guide plates are respectively located in the two guide grooves and are slidably connected to the side wall of the guide groove.

[0012] In a preferred embodiment, the upper end of the base plate located at the bottom of the cutter is provided with a support platform, and the upper end of the support platform is provided with a cutting opening adapted to the cutter.

[0013] To facilitate the movement of the cleaning frame toward the cutting scissors side, the adjusting block is further provided with an adjusting shaft on one side, and the positioning plate is provided with an adjusting port adapted to the adjusting shaft. The adjusting port is inclined, and the adjusting shaft passes through the adjusting port and is slidably connected to the side wall of the adjusting port.

[0014] In a preferred embodiment, a limiting rod is provided on one side of the mounting frame, and the adjusting block is provided with a limiting hole that is adapted to the limiting rod. The limiting rod passes through the limiting hole and is slidably connected to the side wall of the limiting hole.

[0015] In a preferred embodiment, the mounting sleeve is provided with a matching mounting rod, the upper end of which extends to the outside and is disposed at the bottom end of the adjusting block. The bottom end of the mounting rod is provided with a limiting spring, and the bottom end of the limiting spring is disposed on the inner wall of the mounting sleeve.

[0016] In a preferred embodiment, both sides of the two fixed plates are provided with snap-fit ​​grooves, the two snap-fit ​​grooves on both sides are at different heights, and the two snap-fit ​​grooves on both sides are slidably connected with matching snap-fit ​​plates, and the two guide rollers are respectively disposed on the side walls of the two snap-fit ​​plates on both sides.

[0017] To prevent wrinkles from forming on the PVC-impregnated canvas, compression springs are provided at the upper ends of the two snap-fit ​​plates on one side and at the bottom ends of the two snap-fit ​​plates on the other side, with the other end of each compression spring located on one side of the snap-fit ​​groove.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] 1. This utility model, through the adjustment shaft set on one side of the adjustment block, in conjunction with the adjustment port set at an angle on the positioning plate, allows the adjustment shaft to slide flexibly within the adjustment port when the positioning plate drives the cutting blade to move up and down for cutting operations. This drives the cleaning frame to move smoothly to one side along a preset path, realizing real-time and automatic cleaning of the glued canvas residue adhering to the surface of the cutting blade. It is not only efficient and convenient, but also effectively avoids the adverse effects of residue accumulation on the sharpness of the cutting blade and the cutting accuracy, thereby ensuring the high efficiency and high precision of the glued canvas cutting operation, making the glued canvas cutting device more practical.

[0020] 2. This utility model, through two guide rollers set between two fixed plates and a compression spring on one side of the snap-fit ​​plate, enables the stretching of the dipped canvas during processing. The guide rollers not only ensure the smooth operation of the dipped canvas during transmission, but also effectively prevent wrinkles caused by uneven tension through their guiding function. This not only significantly improves the production quality of the dipped canvas, but also perfectly guarantees the aesthetics of the final product, allowing the dipped canvas to exhibit the best visual effect in various applications. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the main appearance of the structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the connection of the positioning plate in the structure of this utility model;

[0023] Figure 3 This is a schematic diagram showing the connection of the adjusting block, mounting sleeve, and cleaning frame in the structure of this utility model.

[0024] Figure 4 for Figure 1 A magnified schematic diagram of the structure at point A in the middle.

[0025] In the diagram: 1. Base plate; 2. Take-up roller; 3. Mounting frame; 4. Positioning plate; 5. Cutting shears; 6. Adjusting block; 7. Mounting sleeve; 8. Cleaning frame; 9. Fixing plate; 10. Guide roller; 11. Cylinder; 12. Guide plate; 13. Support platform; 14. Adjusting shaft; 15. Adjusting port; 16. Limiting rod; 17. Mounting rod; 18. Limiting spring; 19. Snap-fit ​​plate; 20. Compression spring. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0027] Example 1:

[0028] Please see Figure 1-4 This utility model provides a cutting device for a dipping machine used in the production of dipped canvas, comprising:

[0029] Base plate 1 and take-up roller 2;

[0030] Mounting frame 3 is set on one side of the upper end of base plate 1. Positioning plate 4 is provided inside mounting frame 3. Cutting shears 5 are provided at the bottom of positioning plate 4.

[0031] Adjustment block 6 is set on one side of positioning plate 4. The bottom end of adjustment block 6 is provided with mounting sleeve 7. The side of mounting sleeve 7 is provided with cleaning frame 8 that is compatible with cutting shears 5.

[0032] Two fixing plates 9 are respectively set on both sides of the base plate 1, and two guide rollers 10 are provided between the two fixing plates 9.

[0033] Specifically, such as Figure 1 and Figure 2 As shown, a cylinder 11 is provided at the upper end of the mounting frame 3. The cylinder 11 is existing technology and will not be described in detail here. The output end of the cylinder 11 passes through the upper end of the mounting frame 3 and is set at the upper end of the positioning plate 4. The output end of the cylinder 11 can drive the positioning plate 4 and the cutting shears 5 to move up and down, thereby completing the cutting operation of the dipped canvas. Guide plates 12 are provided on both sides of the positioning plate 4. Guide grooves that are adapted to the guide plates 12 are provided on both sides of the mounting frame 3. The two guide plates 12 are located in the two guide grooves respectively and are slidably connected to the side walls of the guide grooves. The guide plates 12 at both ends of the positioning plate 4, together with the guide grooves on both sides of the mounting frame 3, can limit the position of the positioning plate 4 and the cutting shears 5, preventing them from shifting their position during movement, thereby ensuring the accuracy of cutting the dipped canvas.

[0034] Specifically, such as Figure 1 As shown, a support platform 13 is provided on the upper end of the base plate 1 located at the bottom of the cutting scissors 5. The upper end of the support platform 13 has a cutting opening that is compatible with the cutting scissors 5. The support platform 13 and the upper cutting opening can support the dipped canvas and enable the cutting scissors 5 to cut the dipped canvas better.

[0035] Specifically, such as Figure 1 , Figure 2 and Figure 3As shown, an adjustment shaft 14 is provided on one side of the adjustment block 6, and an adjustment port 15 adapted to the adjustment shaft 14 is provided through the positioning plate 4. The adjustment port 15 is inclined, and the adjustment shaft 14 passes through the adjustment port 15 and is slidably connected to the side wall of the adjustment port 15.

[0036] Through its design, when the positioning plate 4 moves the cutting scissors 5 up and down, it can drive the adjusting shaft 14 and the adjusting block 6 to move to one side through the adjusting port 15, thereby driving the cleaning frame 8 to move and clean the residual PVC-coated canvas adhering to the surface of the cutting scissors 5, ensuring its efficiency and accuracy in cutting PVC-coated canvas.

[0037] Specifically, such as Figure 1 As shown, a limiting rod 16 is provided on one side of the mounting frame 3, and a limiting hole adapted to the limiting rod 16 is provided through the adjusting block 6. The limiting rod 16 passes through the limiting hole and is slidably connected to the side wall of the limiting hole. The limiting rod 16 can limit the position of the adjusting block 6 and prevent it from shifting its position when moving.

[0038] Specifically, such as Figure 3 As shown, the mounting sleeve 7 is provided with a matching mounting rod 17. The upper end of the mounting rod 17 extends to the outside and is set at the bottom end of the adjusting block 6. The bottom end of the mounting rod 17 is provided with a limiting spring 18, and the bottom end of the limiting spring 18 is set on the inner wall of the mounting sleeve 7. By cooperating with the mounting rod 17 and the limiting spring 18, the cleaning frame 8 can always be pressed against the bottom end of the cutting scissors 5, so that the cleaning frame 8 can clean the glued canvas residue on the surface of the cutting scissors 5 when the cutting scissors 5 is at different heights.

[0039] See Figure 1-4 In the production process of dipped canvas, a dipping machine cutting device is usually used to cut the dipped canvas. During the cutting process, the dipped canvas needs to be passed through the mounting frame 3 and placed on the support platform 13. When the dipped canvas needs to be cut, the cylinder 11 needs to be activated. The output end of the cylinder 11 will drive the positioning plate 4 to move downward. The positioning plate 4 will drive the cutting blades 5 to move downward to cut the dipped canvas. After the dipped canvas is cut, the cylinder 11 will drive the positioning plate 4 and the cutting blades 5 to move upward. When the positioning plate 4 moves, it will drive the adjusting shaft 14 and the adjusting block 6 to move to one side through the adjusting port 15. The adjusting block 6 will drive the cleaning frame 8 to move, so as to conveniently clean the dipped canvas residue adhering to the surface of the cutting blades 5, ensuring the efficiency and accuracy of the dipping machine cutting device in cutting the dipped canvas.

[0040] Example 2:

[0041] Please see Figure 1-4 This utility model provides a cutting device for a dipping machine used in the production of dipped canvas, comprising:

[0042] Base plate 1 and take-up roller 2;

[0043] Mounting frame 3 is set on one side of the upper end of base plate 1. Positioning plate 4 is provided inside mounting frame 3. Cutting shears 5 are provided at the bottom of positioning plate 4.

[0044] Adjustment block 6 is set on one side of positioning plate 4. The bottom end of adjustment block 6 is provided with mounting sleeve 7. The side of mounting sleeve 7 is provided with cleaning frame 8 that is compatible with cutting shears 5.

[0045] Two fixing plates 9 are respectively set on both sides of the base plate 1, and two guide rollers 10 are provided between the two fixing plates 9.

[0046] Specifically, such as Figure 1 and Figure 4 As shown, both sides of the two fixed plates 9 are provided with snap-fit ​​grooves. The two snap-fit ​​grooves on both sides are at different heights. The two snap-fit ​​grooves on both sides are slidably connected with matching snap-fit ​​plates 19. The two guide rollers 10 are respectively set on the side walls of the two snap-fit ​​plates 19 on both sides. The two snap-fit ​​plates 19 at different heights on both sides can make the two guide rollers 10 at different heights, thereby restricting the movement of the dipped canvas.

[0047] Specifically, such as Figure 1 and Figure 4 As shown, compression springs 20 are provided at the upper ends of the two snap-fit ​​plates 19 on one side and at the bottom ends of the two snap-fit ​​plates 19 on the other side, with the other end of the compression springs 20 located on one side of the snap-fit ​​groove.

[0048] Through its design, the compression spring 20 set on one side of the snap plate 19 can limit the position of the two guide rollers 10, so that the two guide rollers 10 at different heights always press against both sides of the dipped canvas, stretching it and preventing wrinkles, thus ensuring the aesthetics of the dipped canvas production.

[0049] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cutting device for a dipping machine used in the production of dipped canvas, characterized in that, include: Base plate (1) and take-up roller (2); The mounting frame (3) is located on one side of the upper end of the base plate (1). The mounting frame (3) is provided with a positioning plate (4), and the bottom end of the positioning plate (4) is provided with a cutting scissors (5). An adjusting block (6) is provided on one side of the positioning plate (4). The bottom end of the adjusting block (6) is provided with an installation sleeve (7). The side of the installation sleeve (7) is provided with a cleaning frame (8) that is compatible with the cutting shears (5). Two fixing plates (9) are respectively set on both sides of the base plate (1), and two guide rollers (10) are provided between the two fixing plates (9).

2. The cutting device for a dipping machine used in the production of dipped canvas according to claim 1, characterized in that: The upper end of the mounting frame (3) is provided with a cylinder (11). The output end of the cylinder (11) passes through the upper end of the mounting frame (3) and is set on the upper end of the positioning plate (4). The positioning plate (4) is provided with guide plates (12) on both sides. The mounting frame (3) is provided with guide grooves that are adapted to the guide plates (12) on both sides. The two guide plates (12) are located in the two guide grooves respectively and are slidably connected to the side wall of the guide groove.

3. The cutting device for a dipped canvas production machine according to claim 1, characterized in that: A support platform (13) is provided on the upper end of the base plate (1) located at the bottom of the cutter (5), and a cutting opening adapted to the cutter (5) is provided on the upper end of the support platform (13).

4. The cutting device for a dipped canvas production machine according to claim 1, characterized in that: The adjusting block (6) has an adjusting shaft (14) on one side. The positioning plate (4) has an adjusting port (15) that is adapted to the adjusting shaft (14). The adjusting port (15) is inclined. The adjusting shaft (14) passes through the adjusting port (15) and is slidably connected to the side wall of the adjusting port (15).

5. The cutting device for a dipping machine used in the production of dipped canvas according to claim 1, characterized in that: The mounting frame (3) is provided with a limiting rod (16) on one side. The adjusting block (6) is provided with a limiting hole that is adapted to the limiting rod (16). The limiting rod (16) passes through the limiting hole and is slidably connected to the side wall of the limiting hole.

6. The cutting device for a dipping machine used in the production of dipped canvas according to claim 1, characterized in that: The mounting sleeve (7) is provided with a matching mounting rod (17). The upper end of the mounting rod (17) extends to the outside and is set at the bottom of the adjusting block (6). The bottom end of the mounting rod (17) is provided with a limiting spring (18), and the bottom end of the limiting spring (18) is set on the inner wall of the mounting sleeve (7).

7. The cutting device for a dipping machine used in the production of dipped canvas according to claim 1, characterized in that: Both sides of the two fixed plates (9) are provided with snap-fit ​​grooves. The two snap-fit ​​grooves on both sides are at different heights. The two snap-fit ​​grooves on both sides are slidably connected with matching snap-fit ​​plates (19). The two guide rollers (10) are respectively set on the side walls of the two snap-fit ​​plates (19) on both sides.

8. The cutting device for a dipping machine used in the production of dipped canvas according to claim 7, characterized in that: Compression springs (20) are provided at the upper ends of the two snap-fit ​​plates (19) on one side and at the bottom ends of the two snap-fit ​​plates (19) on the other side, with the other end of the compression springs (20) located on one side of the snap-fit ​​groove.

Citation Information

Patent Citations

  • Cutting device of impregnator for production of impregnated canvas

    CN216972948U