Hat brim hot press
By setting an annular positioning rod and a spring support ring structure on the hot press, the problem of cap brim shifting during hot pressing is solved, achieving stable positioning and convenient removal.
Patent Information
- Application Number
- CN202422808054.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-11-18
AI Technical Summary
Existing hot presses lack an effective positioning structure when hot pressing the cap edge, causing the unfolded bamboo strips to easily slide and shift during the hot pressing process, affecting the quality of the cap edge. Furthermore, the size of the existing positioning groove is not properly set, making it inconvenient to remove.
A hat brim heat press was designed, which uses multiple positioning rods to form a ring structure for positioning. Combined with the design of springs and support rings, it ensures that the hat brim does not shift during the heat pressing process and is easy to remove after the heat pressing is completed.
It effectively prevents the cap brim from shifting during the hot pressing process, improves the quality of hot pressing, simplifies the process of removing the cap brim, and enhances the convenience of operation.
Smart Images

Figure CN223617902U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hot press machines, and in particular to a hat brim hot press machine. Background Technology
[0002] Bamboo hats are a traditional handicraft, primarily made from bamboo using weaving techniques. These hats are not only practical, providing shade and protection from rain, but also possess high aesthetic value due to their unique weaving process and natural materials. In some regions of southern China, especially in provinces rich in bamboo resources such as Sichuan and Zhejiang, bamboo weaving techniques are highly developed, and bamboo hats are a local specialty. To enhance the overall aesthetics and provide protection for the brim after the bamboo hat is woven, an additional brim is sometimes added to the edge. For these multi-layered brims, the unfolded bamboo pieces used to make the brim are connected and fixed with adhesive to ensure stability. Then, a hot press is used to heat-press the two unfolded bamboo pieces together, making the entire brim more stable.
[0003] Existing hot presses typically place the unfolded bamboo pieces for making the hat brim on the press's worktable. However, the lack of positioning for the unfolded bamboo pieces makes it easy for the hat brim to slide during the hot pressing process, causing misalignment between the unfolded bamboo pieces and affecting the quality of the hat brim. Although there are a few hot presses with positioning grooves, the size of the positioning grooves can cause inconvenience in subsequent work. If the positioning groove is too large relative to the hat brim, the hat brim is still prone to sliding. If the positioning groove is too small, the hat may stick to the inner wall of the positioning groove, making it difficult to remove the hat brim and causing inconvenience to the work. Summary of the Invention
[0004] Therefore, in order to overcome the above-mentioned shortcomings, this utility model provides a hat brim hot press to solve the above-mentioned technical problems.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a hat brim hot press, comprising a support base, a worktable mounted on the support base, a fixed frame detachably mounted on the center of the top surface of the worktable, a cylinder and an electrical control box fixed on the fixed frame, a connecting plate mounted on the bottom piston rod of the cylinder, an upper template fixedly mounted on the bottom of the connecting plate, and several insertion holes opened on the top of the worktable, each insertion hole having a positioning rod movably inserted below the upper template, the positioning rods forming a ring structure, the ring structure being used to provide positioning for the hat brim;
[0006] The side surface of the upper template is provided with mounting holes, and an electric heating rod that is electrically connected to the electrical control box can be detachably installed in the mounting holes;
[0007] The upper middle part of the positioning rod is fitted with a support ring for supporting the brim of the cap, and the bottom of the positioning rod is fitted with a fixing ring that is movably connected to the inside of the insertion hole. The fixing ring is connected to the bottom inner surface of the insertion hole by a spring.
[0008] The support ring is coaxially arranged with the socket, and the outer diameter of the support ring is slightly smaller than the inner diameter of the socket.
[0009] Preferably, each of the four ends of the bottom of the support base is equipped with an anti-slip industrial foot cup, and an anti-slip rubber pad is pasted on the bottom surface of each anti-slip industrial foot cup.
[0010] Preferably, the socket is an inverted "T" shape with a smaller top and a larger bottom, and the inner diameter of the bottom of the socket corresponds to the outer diameter of the fixing ring.
[0011] Preferably, the electrical control box has a built-in time relay.
[0012] Preferably, each of the left and right ends of the fixing frame is provided with a set of cylinders, connecting plates, upper templates, insertion holes, positioning rods, springs, mounting holes, and heating rods.
[0013] Preferably, the outer surface of the heating rod is coated with a layer of thermally conductive silicone grease.
[0014] Preferably, the bottom surface of the upper template is parallel to the top surface of the workbench.
[0015] Preferably, the distance between two adjacent positioning rods on the workbench is 5cm to 10cm, and the distance between the top surface of the workbench and the bottom surface of the support ring when the spring is in its natural state is 1cm to 5cm.
[0016] The beneficial effects of this utility model are:
[0017] This invention uses multiple positioning rods on the worktable, which combine to form a ring structure to position the brim of the cap to be hot-pressed, reducing the displacement and sliding of the brim during the hot-pressing process. After the hot-pressing is completed, a spring lifts the support ring and the brim upwards, creating a gap between the brim and the top surface of the worktable. This allows the worker's fingers to pass through the gap between the positioning rods to the bottom of the brim and remove it, thus facilitating the hot-pressing process of the brim. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of the hot press of this utility model;
[0019] Figure 2 This is a front view structural diagram of the hot press of this utility model;
[0020] Figure 3 This is a side view of the hot press structure of this utility model;
[0021] Figure 4 This is a top view cross-sectional structural diagram of the upper template of this utility model;
[0022] Figure 5 This is a schematic diagram of the positioning rod structure of this utility model.
[0023] The components include: support base-1, workbench-2, fixed frame-3, cylinder-4, electrical control box-5, connecting plate-6, upper template-7, insertion hole-8, positioning rod-9, anti-slip industrial foot cup-10, anti-slip rubber pad-11, time relay-12, fixing ring-13, spring-14, mounting hole-15, heating rod-16, thermal grease-17, and support ring-18. Detailed Implementation
[0024] To further explain the technical solution of this utility model, a detailed description is provided below through specific embodiments.
[0025] like Figure 1 As shown, this utility model provides a hat brim hot press machine, including a support base 1, a workbench 2 installed in the middle of the top surface of the support base 1, a T-shaped fixing frame 3 vertically locked and fixed in the middle of the top surface of the workbench 2, a cylinder 4 and an electrical control box 5 fixed on the fixing frame 3, a connecting plate 6 installed on the bottom piston rod of the cylinder 4, and an upper template 7 locked and fixed on the bottom end surface of the connecting plate 6.
[0026] The bottom surface of the upper template 7 is parallel to the top surface of the workbench 2, which makes it easier for the upper template 7 to work with the workbench 2 to stably press the cap edge.
[0027] In this embodiment, a non-slip industrial foot cup 10 is installed at each of the four ends of the bottom of the support base 1. A non-slip rubber pad 11 is pasted on the bottom surface of each non-slip industrial foot cup 10. The non-slip industrial foot cup 10 provides support for the support base 1, while the non-slip rubber pad 11 reduces the sliding of the support base 1, thereby reducing the sliding of the hot press during use.
[0028] In this embodiment, the electrical control box 5 has a built-in time relay 12, which makes it easy to control the extension and retraction distance of the cylinder 4 through the time relay 12, thereby controlling the heat pressing time of the upper template 7 on the edge of the cap.
[0029] like Figures 1 to 5 As shown, in this embodiment, the top of the workbench 2 is provided with several insertion holes 8, and a positioning rod 9 located below the upper template 7 is vertically inserted into each insertion hole 8. The positioning rods 9 form a ring structure, which is used to provide positioning for the brim of the hat.
[0030] The side surface of the upper template 7 is provided with mounting holes 15, and an electric heating rod 16 that is electrically connected to the electrical control box 5 is locked and fixed in the mounting holes 15.
[0031] The upper middle part of the positioning rod 9 is fixedly fitted with a support ring 18 for providing support for the brim of the hat, and the bottom of the positioning rod 9 is fixedly fitted with a fixing ring 13 that is movably connected to the inside of the insertion hole 8. The fixing ring 13 can slide up and down along the inner wall of the insertion hole 8. The fixing ring 13 is connected to the inner bottom surface of the insertion hole 8 through a spring 14.
[0032] The support ring 18 is coaxially arranged with the socket 8, and the outer diameter of the support ring 18 is slightly smaller than the inner diameter of the socket 8, so that the support ring 18 can be stably inserted into the socket 8.
[0033] The insertion hole 8 is in the shape of an inverted "T" with a smaller top and a larger bottom, and the inner diameter of the bottom of the insertion hole 8 corresponds to the outer diameter of the fixing ring 13. This makes it easier for the smaller part inside the insertion hole 8 to provide a limit for the fixing ring 13, reducing the chance of the fixing ring 13 and the positioning rod 9 falling out of the insertion hole 8.
[0034] The fixed frame 3 is equipped with a set of cylinders 4, connecting plates 6, upper templates 7, insertion holes 8, positioning rods 9, springs 14, mounting holes 15 and heating rods 16 at both ends, which facilitates the simultaneous hot pressing of the two sets of cap edges.
[0035] In this embodiment, the outer surface of the heating rod 16 is coated with a layer of thermally conductive silicone grease 17 to reduce the air layer between the heating rod 16 and the contact surface of the mounting hole 15 and improve the heat conduction efficiency of the heating rod 16.
[0036] In this embodiment, the distance between two adjacent positioning rods 9 on the workbench 2 is 8cm, which makes it easy for fingers to pass through the two positioning rods 9 to pick up the brim of the hat. When the spring 14 is in its natural state, the distance between the top surface of the workbench 2 and the bottom surface of the support ring 18 is 3cm, which makes it easy for fingers to reach under the support ring 18 to pick up the brim of the hat.
[0037] Specifically, when using it, the two ring-shaped unfolded bamboo strips for making the brim are stacked together and glued together to form the brim;
[0038] Then, the pasted cap brim is placed between multiple positioning rods 9, and the cap brim is moved until it contacts the top surface of the support ring 18. The upper template 7 is heated by controlling the heating rod 16, and the connecting plate 6 is moved downward by controlling the cylinder 4. The connecting plate 6 moves the upper template 7 downward. The upper template 7 moves downward and first contacts the positioning rods 9, so that the upper template 7 pushes the positioning rods 9 and the support ring 18 to retract into the insertion hole 8. The positioning rods 9 move the fixing ring 13 downward, and the spring 14 is compressed by the pressure of the fixing ring 13.
[0039] When the support ring 18 retracts into the insertion hole 8, the edge of the cap contacts the workbench 2. When the upper template 7 continues to move downward and contacts the top surface of the cap edge, the heated upper template 7 heats up the cap edge and applies heat pressure.
[0040] After the cap brim is hot-pressed, the cylinder 4 drives the upper template 7 to move upward. At this time, the positioning rod 9, the fixing ring 13 and the support ring 18 are moved upward by the spring 14. The support ring 18 lifts the cap brim upward. The worker can remove the cap brim through the gap between two adjacent positioning rods 9 and the gap between the support ring 18 and the worktable 2 to complete the hot-pressing work of the cap brim.
[0041] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A hat brim hot press, comprising a support base, a worktable mounted on the support base, a fixed frame detachably mounted on the middle of the top surface of the worktable, a cylinder and an electrical control box fixedly mounted on the fixed frame, wherein a connecting plate is mounted on the bottom piston rod of the cylinder, and an upper template is fixedly mounted on the bottom of the connecting plate; Its features are, The top of the workbench has several insertion holes, and a positioning rod located below the upper template is movably inserted into each insertion hole. The positioning rods form a ring structure, which is used to position the brim of the hat. The side surface of the upper template is provided with mounting holes, and an electric heating rod that is electrically connected to the electrical control box can be detachably installed in the mounting holes; The upper middle part of the positioning rod is fitted with a support ring for supporting the brim of the cap, and the bottom of the positioning rod is fitted with a fixing ring that is movably connected to the inside of the insertion hole. The fixing ring is connected to the bottom inner surface of the insertion hole by a spring. The support ring is coaxially arranged with the socket, and the outer diameter of the support ring is slightly smaller than the inner diameter of the socket.
2. The hat brim hot press according to claim 1, characterized in that: Each of the four ends of the bottom of the support base is equipped with an anti-slip industrial foot cup, and an anti-slip rubber pad is pasted on the bottom surface of each anti-slip industrial foot cup.
3. The hat brim hot press according to claim 1, characterized in that: The socket is shaped like an inverted "T" with a smaller top and a larger bottom, and the inner diameter of the bottom of the socket corresponds to the outer diameter of the fixing ring.
4. The hat brim hot press according to claim 1, characterized in that: The electrical control box has a built-in time relay.
5. The hat brim hot press according to claim 1, characterized in that: Each of the left and right ends of the fixed frame is provided with a set of cylinders, connecting plates, upper templates, insertion holes, positioning rods, springs, mounting holes, and heating rods.
6. The hat brim hot press according to claim 1, characterized in that: The outer surface of the heating rod is coated with a layer of thermally conductive silicone grease.
7. The hat brim hot press according to claim 1, characterized in that: The bottom surface of the upper template is parallel to the top surface of the workbench.
8. The hat brim hot press according to claim 1, characterized in that: The distance between two adjacent positioning rods on the workbench is 5cm to 10cm, and the distance between the top surface of the workbench and the bottom surface of the support ring is 1cm to 5cm when the spring is in its natural state.