Alumina ceramic ball forming equipment

Abstract

The utility model relates to the technical field of alumina ceramic ball forming, in particular to alumina ceramic ball forming equipment which comprises a bottom plate, a lower mold, a pressing mechanism and a demolding mechanism, and the demolding mechanism comprises a disc, a cross rod, a first lantern ring, a connecting rod, a first guide rail, a first sliding block, a U-shaped rod, a second lantern ring, a stabilizing unit, a mounting plate and a plurality of rubber blocks. The bottom plate is provided with an opening. Through rotation of a disc, a cross rod and a first lantern ring are driven to rotate, and the first lantern ring also rotates on the cross rod, so that a connecting rod is driven to move, a second lantern ring is driven to rotate on a U-shaped rod, then the U-shaped rod and a first sliding block are driven to slide along a first guide rail, and then a mounting plate and a plurality of rubber blocks are driven to move up and down; therefore, a formed product is vibrated and then falls off from the lower mold in a manner of impacting through the multiple rubber blocks, manual operation is not needed, the labor cost is reduced, and compared with manual knocking, the efficiency is high, and consumed time is short.

Description

Technical Field

[0001] This utility model relates to the field of alumina ceramic ball forming technology, and in particular to an alumina ceramic ball forming equipment. Background Technology

[0002] Alumina ceramic balls are a type of ceramic filler mainly made of alumina. They can increase the distribution points of gas or liquid in a reactor and improve reaction efficiency. During production, alumina ceramic balls need to be solidified using a molding device. However, the molded products adhere to the mold and are not easy to demold.

[0003] In existing technology, after the product is formed, the worker uses a hand-held hammer to gently tap around the mold, causing the formed product to gradually detach from the mold, making it easier to remove.

[0004] However, in the aforementioned existing technologies, demolding by manual tapping is not only time-consuming but also requires physical exertion from workers, increasing labor costs. Utility Model Content

[0005] The purpose of this invention is to provide an alumina ceramic ball forming equipment, which solves the problem that the existing technology of demolding by manual hammering is not only time-consuming and requires the physical strength of workers, thus increasing labor costs.

[0006] To achieve the above objectives, this utility model provides an alumina ceramic ball forming equipment, including a base plate, a lower mold, a pressing mechanism, and a demolding mechanism. The demolding mechanism includes a disc, a crossbar, a first collar, a connecting rod, a first guide rail, a first slider, a U-shaped rod, a second collar, a stabilizing unit, a mounting plate, and multiple rubber blocks. The base plate has an opening, and the lower mold is disposed on the opening. The crossbar is fixedly connected to the left end of the disc. The first collar is sleeved on the crossbar. The first guide rail is fixedly connected to the lower end of the base plate. The first slider is slidably adapted to the first guide rail. The U-shaped rod is disposed at the lower end of the first slider. The second collar is sleeved on the U-shaped rod. One end of the connecting rod is fixedly connected to the first collar, and the other end of the connecting rod is fixedly connected to the second collar. The mounting plate is fixedly connected to the left end of the first slider. Multiple rubber blocks are respectively arranged on the upper end of the mounting plate.

[0007] The demolding mechanism further includes a limiting plate, which is fixedly connected to the crossbar and located at the left end of the crossbar.

[0008] The stabilizing unit includes a second guide rail, a second slider, and multiple support legs. The second guide rail is fixedly connected to the lower end of the base plate and is located on the left side of the mounting plate. The second slider is slidably adapted to the second guide rail. The right end of the second slider is fixedly connected to the left end of the mounting plate. The multiple support legs are respectively fixedly connected to the base plate and are located around the bottom of the base plate.

[0009] The pressing mechanism includes a U-shaped plate, an upper mold, and an anti-sway unit. The U-shaped plate is fixedly connected to the upper end of the base plate, the anti-sway unit is disposed on the U-shaped plate, and the upper mold is connected to the anti-sway unit and located directly above the lower mold.

[0010] The anti-sway unit includes two rings and two vertical rods. The two ends of the two vertical rods are fixedly connected to the inner top wall of the U-shaped plate and the upper end of the bottom plate, respectively. The two rings are respectively sleeved on the corresponding vertical rods and fixedly connected to the side of the upper mold.

[0011] This utility model discloses an alumina ceramic ball forming equipment. The rotation of the disc drives the rotation of the crossbar and the first collar, with the first collar also rotating on the crossbar. This causes the connecting rod to move, and the second collar to rotate on the U-shaped rod. This, in turn, causes the U-shaped rod and the first slider to slide along the first guide rail, thereby moving the mounting plate and multiple rubber blocks up and down. The multiple rubber blocks repeatedly impact the bottom of the lower mold. The rubber blocks are elastic, preventing the disc from ceasing rotation upon impact. Thus, the impact of the multiple rubber blocks causes the formed product to vibrate and detach from the lower mold. This eliminates the need for manual operation, reducing labor costs, and is more efficient and less time-consuming than manual hammering. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0014] Figure 2 This is a left view of the entire utility model.

[0015] Figure 3 This is the utility model Figure 2 A sectional view along line AA.

[0016] Figure 4 This is the utility model Figure 3 Enlarged view of the local structure at point B.

[0017] 101-Base plate, 102-Lower mold, 103-Disc, 104-Horizontal bar, 105-First collar, 106-Connecting rod, 107-First guide rail, 108-First slider, 109-U-shaped rod, 110-Second collar, 111-Mounting plate, 112-Rubber block, 113-Limiting plate, 114-Second guide rail, 115-Second slider, 116-Support leg, 117-U-shaped plate, 118-Upper mold, 119-Ring, 120-Vertical rod, 121-Opening, 122-Cylinder, 123-Motor, 124-Fixing rod. Detailed Implementation

[0018] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0019] Please see Figures 1 to 4 ,in, Figure 1 This is a schematic diagram of the overall structure of this utility model. Figure 2 This is a left view of the entire utility model. Figure 3 This is the utility model Figure 2 AA-line sectional view, Figure 4 This is the utility model Figure 3 Enlarged view of the local structure at point B.

[0020] This utility model provides an alumina ceramic ball forming equipment, including a base plate 101, a lower mold 102, a pressing mechanism, and a demolding mechanism. The demolding mechanism includes a disc 103, a crossbar 104, a first collar 105, a connecting rod 106, a first guide rail 107, a first slider 108, a U-shaped rod 109, a second collar 110, a stabilizing unit, a mounting plate 111, multiple rubber blocks 112, and a limiting plate 113. The stabilizing unit includes a second guide rail 114, a second slider 115, and multiple supporting legs 116. The pressing mechanism includes a U-shaped plate 117, an upper mold 118, and an anti-sway unit. The anti-sway unit includes two rings 119 and two vertical rods 120. The base plate 101 has an opening 121.

[0021] In this specific embodiment, the output of the motor 123 drives the disk 103 to rotate, which in turn drives the crossbar 104 and the first collar 105 to rotate together with the disk 103. Due to the arrangement of the connecting rod 106, the U-shaped rod 109, and the second collar 110, the first collar 105 also rotates on the crossbar 104, thereby driving the connecting rod 106 to move and causing the second collar 110 to rotate on the U-shaped rod 109. This, in turn, causes the U-shaped rod 109 and the first slider 108 to move along... The first guide rail 107 slides, thereby driving the mounting plate 111 and the multiple rubber blocks 112 to move up and down. This causes the multiple rubber blocks 112 to repeatedly impact the bottom of the lower mold 102. The multiple rubber blocks 112 are elastic and will not cause the disc 103 to stop rotating when impacting the bottom of the lower mold 102. Thus, the impact of the multiple rubber blocks 112 causes the formed product to vibrate and then fall out of the lower mold 102. This eliminates the need for manual operation, reduces labor costs, and is more efficient and less time-consuming than manual tapping.

[0022] The lower mold 102 is disposed on the opening 121. The crossbar 104 is fixedly connected to the left end of the disc 103. The first collar 105 is sleeved on the crossbar 104. The first guide rail 107 is fixedly connected to the lower end of the base plate 101. The first slider 108 is slidably adapted to the first guide rail 107. The U-shaped rod 109 is disposed at the lower end of the first slider 108. The second collar 110 is sleeved on the U-shaped rod 109. One end of the connecting rod 106 is fixedly connected to the first collar 105. The other end of the connecting rod 106 is fixedly connected to the second collar 110. The mounting plate 111 is fixedly connected to the left end of the first slider 108. A plurality of rubber blocks 112 are respectively arranged on the upper end of the mounting plate 111. The demolding mechanism further includes a fixed rod 124 and a motor 123. The fixed rod 124 is fixedly connected to the lower end of the base plate 101, and the motor 123 is fixedly connected to the lower end of the fixed rod 124. The output end of the motor 123 is fixedly connected to the right end of the disc 103. The output end of the motor 123 drives the disc 103 to rotate, thereby causing the crossbar 104 and the first collar 105 to rotate together with the disc 103. Due to the arrangement of the connecting rod 106, the U-shaped rod 109, and the second collar 110, the first collar 105 also rotates on the crossbar 104, thereby driving the connecting rod 106 to move, and driving the second collar 105 to move. The two rings 110 rotate on the U-shaped rod 109, thereby causing the U-shaped rod 109 and the first slider 108 to slide along the first guide rail 107, which in turn causes the mounting plate 111 and the multiple rubber blocks 112 to move up and down, so that the multiple rubber blocks 112 repeatedly impact the bottom of the lower mold 102. The multiple rubber blocks 112 are elastic and will not cause the disc 103 to stop rotating when impacting the bottom of the lower mold 102. Thus, the formed product vibrates by impacting the multiple rubber blocks 112 and then falls out of the lower mold 102. No manual operation is required, which reduces labor costs and is more efficient and less time-consuming than manual knocking.

[0023] Secondly, the limiting plate 113 is fixedly connected to the crossbar 104 and is located at the left end of the crossbar 104. The limiting plate 113 prevents the first collar 105 from detaching from the crossbar 104.

[0024] Meanwhile, the second guide rail 114 is fixedly connected to the lower end of the base plate 101 and located on the left side of the mounting plate 111. The second slider 115 is slidably adapted to the second guide rail 114, and the right end of the second slider 115 is fixedly connected to the left end of the mounting plate 111. Multiple support legs 116 are respectively fixedly connected to the base plate 101 and located around the bottom perimeter of the base plate 101. The multiple support legs 116 provide load-bearing support for the base plate 101, and the cooperation of the second guide rail 114 and the second slider 115 improves the stability of the mounting plate 111 during movement and reduces its swaying.

[0025] In addition, the U-shaped plate 117 is fixedly connected to the upper end of the base plate 101, the anti-sway unit is disposed on the U-shaped plate 117, the upper mold 118 is connected to the anti-sway unit and is located directly above the lower mold 102; the pressing mechanism also includes a cylinder 122, which is fixedly connected to the inner top wall of the U-shaped plate 117, and the output end of the cylinder 122 is fixedly connected to the upper mold 118. The output end of the cylinder 122 drives the upper mold 118 to move downward, thereby adapting it to the lower mold 102, and thus forming and pressing the product in the lower mold 102. After pressing, the product is demolded by impacting it with multiple rubber blocks 112.

[0026] Furthermore, the two ends of the two vertical rods 120 are fixedly connected to the inner top wall of the U-shaped plate 117 and the upper end of the bottom plate 101, respectively. Two circular rings 119 are respectively fitted onto the corresponding vertical rods 120, and the two circular rings 119 are fixedly connected to the side of the upper mold 118. The arrangement of the two circular rings 119 and the two vertical rods 120 improves the stability of the upper mold 118 during movement, thereby improving the accuracy of the upper mold 118 when docking with the lower mold 102.

[0027] When using the alumina ceramic ball forming equipment of this utility model, the output end of the motor 123 drives the disc 103 to rotate, thereby causing the crossbar 104 and the first collar 105 to rotate together with the disc 103. Due to the arrangement of the connecting rod 106, the U-shaped rod 109, and the second collar 110, the first collar 105 also rotates on the crossbar 104, thereby driving the connecting rod 106 to move and causing the second collar 110 to rotate on the U-shaped rod 109. This causes the U-shaped rod 109 and the first slider 108 to slide along the first guide rail 107, thereby causing the mounting plate 111 and the multiple rubber blocks 112 to move up and down. This causes the multiple rubber blocks 112 to repeatedly impact the bottom of the lower mold 102. The multiple rubber blocks 112 are elastic and will not cause the disc 103 to stop rotating when impacting the bottom of the lower mold 102. Thus, the multiple rubber blocks 112... The impact method causes the formed product to vibrate and then detach from the lower mold 102, eliminating the need for manual operation, reducing labor costs, and is more efficient and less time-consuming than manual hammering. The limiting plate 113 prevents the first collar 105 from detaching from the crossbar 104. Multiple support legs 116 support the base plate 101. The cooperation of the second guide rail 114 and the second slider 115 improves the stability of the mounting plate 111 during movement and reduces its shaking. The output end of the cylinder 122 drives the upper mold 118 to move downward, thereby adapting it to the lower mold 102 and molding and pressing the product in the lower mold 102. After pressing, multiple rubber blocks 112 impact the product to demold it. The two rings 119 and two vertical bars 120 improve the stability of the upper mold 118 during movement, thereby improving the accuracy of the upper mold 118 docking with the lower mold 102.

[0028] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. An alumina ceramic ball forming equipment, characterized in that, Includes base plate, lower mold, pressing mechanism and demolding mechanism; The demolding mechanism includes a disc, a crossbar, a first collar, a connecting rod, a first guide rail, a first slider, a U-shaped rod, a second collar, a stabilizing unit, a mounting plate, and multiple rubber blocks. The base plate has an opening, and the lower mold is disposed on the opening. The crossbar is fixedly connected to the left end of the disc. The first collar is sleeved on the crossbar. The first guide rail is fixedly connected to the lower end of the base plate. The first slider is slidably adapted to the first guide rail. The U-shaped rod is disposed at the lower end of the first slider. The second collar is sleeved on the U-shaped rod. One end of the connecting rod is fixedly connected to the first collar, and the other end of the connecting rod is fixedly connected to the second collar. The mounting plate is fixedly connected to the left end of the first slider. Multiple rubber blocks are respectively arranged on the upper end of the mounting plate.

2. The alumina ceramic ball forming equipment as described in claim 1, characterized in that, The demolding mechanism also includes a limiting plate, which is fixedly connected to the crossbar and located at the left end of the crossbar.

3. The alumina ceramic ball forming equipment as described in claim 2, characterized in that, The stabilizing unit includes a second guide rail, a second slider, and multiple support legs. The second guide rail is fixedly connected to the lower end of the base plate and is located on the left side of the mounting plate. The second slider is slidably adapted to the second guide rail. The right end of the second slider is fixedly connected to the left end of the mounting plate. The multiple support legs are respectively fixedly connected to the base plate and are located around the bottom of the base plate.

4. The alumina ceramic ball forming equipment as described in claim 3, characterized in that, The pressing mechanism includes a U-shaped plate, an upper mold, and an anti-sway unit. The U-shaped plate is fixedly connected to the upper end of the base plate, the anti-sway unit is disposed on the U-shaped plate, and the upper mold is connected to the anti-sway unit and located directly above the lower mold.

5. The alumina ceramic ball forming equipment as described in claim 4, characterized in that, The anti-sway unit includes two rings and two vertical rods. The two ends of the two vertical rods are fixedly connected to the inner top wall of the U-shaped plate and the upper end of the bottom plate, respectively. The two rings are respectively sleeved on the corresponding vertical rods, and the two rings are respectively fixedly connected to the side of the upper mold.

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