Automatic batching system for stones

Abstract

The utility model discloses an automatic batching system for stones, and relates to the technical field of batching equipment, the automatic batching system comprises a batching hopper, at least two storage chambers are arranged on a storage bin, a feed hopper is fixedly arranged at the bottom of each storage chamber, and a feed conveying assembly is arranged between the feed hopper and the batching hopper; the batching control assembly is fixedly arranged under the batching hopper, the batching conveying assembly is fixedly arranged under the batching hopper, the input end of the total material conveying assembly is arranged under the output end of the batching conveying assembly, and the output end of the total material conveying assembly is arranged on the mixer. Raw materials in the storage room are conveyed into the batching hopper through the feeding hopper and the feeding conveying assembly, the batching control assembly is controlled to work through the control center, the raw materials in the batching hopper enter the batching conveying assembly according to the proportion, and the batching conveying assembly conveys the raw materials into the mixer through the total material conveying assembly to be mixed. Therefore, a small amount of materials continuously enter the mixer, so that the materials are conveniently and quickly mixed, and the working efficiency can be improved.

Description

Technical Field

[0001] This utility model relates to the field of batching equipment technology, and more specifically, to an automated batching system for stone materials. Background Technology

[0002] In infrastructure construction, sand, gravel, cement, and other materials are essential raw materials that need to be mixed during construction. The current processing method involves using a loader to shovel various raw materials into a mixing machine for mixing.

[0003] The inventors discovered during their research that existing ingredient dispensing systems have at least the following drawbacks:

[0004] During the shoveling process, the amount of raw materials shoveled in is difficult to control, resulting in large fluctuations in the proportion of materials added. Since the amount shoveled in by the loader at one time is large, the time required for the mixer to fully mix the materials is longer. When the construction demand is large, the mixer cannot meet the production needs, and increasing the number of mixers will increase the investment cost. Utility Model Content

[0005] The purpose of this invention includes, for example, providing an automated batching system for stone materials that can improve material mixing efficiency and reduce operating costs.

[0006] The embodiments of this utility model can be implemented as follows:

[0007] In a first aspect, this utility model provides an automated batching system for stone materials, including a storage silo, a feeding hopper, a batching hopper, a feeding conveying assembly, a batching conveying assembly, a total material conveying assembly, and a batching control assembly. The storage silo is provided with at least two storage chambers. The feeding hopper is fixedly disposed on the bottom of each storage chamber, and the upper end of the feeding hopper is not higher than the bottom of the storage chamber. Each storage chamber has an independently disposed feeding conveying assembly on its lower side. The input end of the feeding conveying assembly is located directly below the feeding hopper and cooperates with the feeding hopper. The output end of the feeding conveying assembly is located on the... The batching control component is fixedly located directly below the batching hopper and cooperates with it. The batching conveying component is fixedly located directly below the batching hopper and cooperates with it. The input end of the total material conveying component is located directly below the output end of the batching conveying component and cooperates with it. The output end of the total material conveying component is located on the mixer and cooperates with it. The feeding conveying component, the batching conveying component, the total material conveying component, the batching control component, and the mixer are all electrically connected to the control center.

[0008] In an optional embodiment, at least one of the feeding conveying assembly, the batching conveying assembly, and the total material conveying assembly includes a conveying motor, a conveying support, a conveyor belt, a driving conveyor pulley, a driven conveyor pulley, and an upper support component. The driving and driven conveyor pulleys are rotatably mounted on both ends of the conveying support, and the driving and driven conveyor pulleys are arranged parallel to each other. The two sides of the conveyor belt are respectively mounted on the driving and driven conveyor pulleys. The conveying motor is fixedly mounted on the conveying support and is used to drive the driving conveyor pulleys to rotate. The conveying motor is electrically connected to the control center. The upper support component is fixedly mounted on the conveying support and is used to support the conveyor belt.

[0009] In an optional embodiment, the upper support component includes an upper support, a central roller, and side rollers. The upper support is fixedly mounted on the upper side of the conveyor bracket. The central roller is rotatably mounted on the middle of the upper support and engages with the middle of the upper side of the conveyor belt. The two side rollers are rotatably mounted on both ends of the central roller, and the two side rollers engage with the two sides of the upper side of the conveyor belt, respectively. The central roller is arranged parallel to the drive conveyor belt pulley.

[0010] In an optional embodiment, the upper support component further includes a lower support and a lower support roller. The lower support is fixedly mounted on the lower side of the conveyor bracket, and the lower support roller is rotatably mounted on the lower support and is used to support the lower side of the conveyor belt. The lower support roller is arranged parallel to the drive conveyor belt pulley.

[0011] In an optional embodiment, the batching control component includes a batching rack, a batching belt, a batching motor, an active batching pulley, and a driven batching pulley. The batching rack is fixedly mounted on the lower side of the batching hopper. The active and driven batching pulleys are rotatably mounted on the batching rack, and are arranged parallel to each other. The two sides of the batching belt are respectively mounted on the active and driven batching pulleys, and the batching belt engages with the lower opening of the batching hopper. The batching motor is fixedly mounted on the batching rack and is used to drive the active batching pulley to rotate. The batching motor is electrically connected to the control center.

[0012] In an optional embodiment, the conveying direction of the dispensing belt is parallel to the conveying direction of the dispensing conveying assembly.

[0013] In an optional embodiment, the batching hopper is provided with a feed notch that mates with the output end of the feeding conveying assembly.

[0014] In an optional embodiment, at least two feeding hoppers are provided on the bottom of the storage chamber, and all the feeding hoppers in the same storage chamber cooperate with the same feeding conveying assembly.

[0015] In an optional implementation, the feed hopper is configured as a conical funnel.

[0016] The beneficial effects of this utility model embodiment include, for example:

[0017] 1. Raw materials in the storage room are transported to the batching hopper through the feeding hopper and feeding conveyor assembly. The batching control assembly is controlled by the control center to ensure that the raw materials in the batching hopper enter the batching conveyor assembly in proportion. The batching conveyor assembly then transports the raw materials to the mixer through the total material conveyor assembly for mixing. This continuous small-volume feeding into the mixer not only facilitates rapid mixing and improves work efficiency, but also enables continuous operation and large-scale production.

[0018] 2. The upper support component is equipped with a central roller and side rollers, which allows the conveyor belt to transport more raw materials.

[0019] 3. Setting up a lower support frame and lower support rollers can effectively prevent the lower side of the conveyor belt from contacting the ground, thus preventing damage to the conveyor belt due to friction with the ground. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a three-dimensional connection structure diagram of the ingredient dispensing system according to an embodiment of this application;

[0022] Figure 2 This is a three-dimensional connection structure diagram of the dispensing and conveying assembly according to an embodiment of this application;

[0023] Figure 3 This is a structural diagram showing the connection between the batching control component and the batching hopper in an embodiment of this application.

[0024] In the picture:

[0025] 1-Storage bin; 2-Feed hopper; 3-Batching hopper; 4-Storage room; 5-Mixer; 6-Conveyor motor; 7-Conveyor support; 8-Conveyor belt; 9-Driven conveyor pulley; 10-Driven conveyor pulley; 11-Upper bracket; 12-Middle impeller; 13-Side impeller; 14-Lower bracket; 15-Lower support impeller; 16-Batching rack; 17-Batching belt; 18-Batching motor; 19-Driven batching pulley; 20-Driven batching pulley; 21-Feed notch. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0027] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0028] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0029] It should be noted that, where there is no conflict, the features in the embodiments of this utility model can be combined with each other.

[0030] See Figures 1-3This utility model provides an automated batching system for stone materials, comprising a storage silo 1, a feed hopper 2, a batching hopper 3, a feeding conveying assembly, a batching conveying assembly, a total material conveying assembly, and a batching control assembly. The storage silo 1 has at least two storage chambers 4. The feed hopper 2 is fixedly installed at the bottom of the storage chamber 4, and the upper end of the feed hopper 2 is not higher than the bottom of the storage chamber 4. Each storage chamber 4 has an independently installed feeding conveying assembly on its lower side. The input end of the feeding conveying assembly is located directly below the feed hopper 2 and cooperates with the feed hopper 2. The output end is set on and cooperates with the batching hopper 3. The batching control component is fixedly set directly below the batching hopper 3 and cooperates with the batching hopper 3. The batching conveying component is fixedly set directly below the batching hopper 3 and cooperates with the batching control component. The input end of the total material conveying component is set directly below the output end of the batching conveying component and cooperates with the batching conveying component. The output end of the total material conveying component is set on and cooperates with the mixer 5. The feeding conveying component, the batching conveying component, the total material conveying component, the batching control component, and the mixer 5 are all electrically connected to the control center.

[0031] The control center is an existing technology. Under the control center, the raw material conveying component, batching conveying component, total material conveying component, and batching control component work together to achieve automated production. The storage silo 1 is equipped with multiple storage chambers 4, each containing different raw materials. For example, one storage chamber 4 may contain cement, another sand, and another small stones. The bottom of each storage chamber 4 is installed flush with or below the ground. Raw materials delivered by truck can be directly poured into the storage chamber 4. A feeding conveying component is installed on the lower side of each storage chamber 4, with one end below ground level. Raw materials in the storage chamber 4 enter the feeding conveying component through the feeding hopper 2. An electric control switch is installed at the lower end of the feeding hopper 2, which is electrically connected to and controlled by the control center. The electric control switch controls the feeding hopper 2 to discharge materials. The function of the feeding conveyor assembly is to transport the raw materials from the feeding hopper 2 to the batching hopper 3. The batching control assembly controls the output of raw materials from the batching hopper 3. The raw materials output by the batching control assembly enter the batching conveyor assembly, which then transports the raw materials to the total material conveyor assembly. The total material conveyor assembly transports the raw materials to the mixer 5 in the prior art for mixing. The feeding hopper 2 is fixed to the storage silo 1, and the batching hopper 3 is fixed to the ground by a bracket. The batching control assembly is fixed to the bracket under the feeding hopper 2.

[0032] In some embodiments, the feeding conveying assembly, the batching conveying assembly, and the total material conveying assembly all include a conveying motor 6, a conveying support 7, a conveyor belt 8, a driving conveyor pulley 9, a driven conveyor pulley 10, and an upper bracket component. The driving conveyor pulley 9 and the driven conveyor pulley 10 are respectively rotatably mounted on both ends of the conveying support 7, and the driving conveyor pulley 9 and the driven conveyor pulley 10 are arranged parallel to each other. The two sides of the conveyor belt 8 are respectively mounted on the driving conveyor pulley 9 and the driven conveyor pulley 10. The conveying motor 6 is fixedly mounted on the conveying support 7 and is used to drive the driving conveyor pulley 9 to rotate. The conveying motor 6 is electrically connected to the control center. The upper bracket component is fixedly mounted on the conveying support 7 and is used to support the conveyor belt 8. The conveyor support 7 is fixed to the ground by support legs. The existing conveyor motor 6 is fixed to the conveyor support 7 and drives the active conveyor pulley 9 to rotate. The active conveyor pulley 9 and the driven conveyor pulley 10 cooperate to drive the conveyor belt 8 to convey. Since the distance between the active conveyor pulley 9 and the driven conveyor pulley 10 is relatively long, in order to prevent the conveyor belt 8 from being pressed by the raw materials and breaking, an upper bracket component is set to support the conveyor belt 8.

[0033] It should be understood that in other embodiments, the feeding conveyor assembly, the batching conveyor assembly, and the total material conveyor assembly may adopt other structures.

[0034] In some embodiments, the upper support component includes an upper support 11, a central roller 12, and side rollers 13. The upper support 11 is fixedly mounted on the upper side of the conveyor support 7. The central roller 12 is rotatably mounted on the middle of the upper support 11 and engages with the middle of the upper side of the conveyor belt 8. Side rollers 13 are rotatably mounted on both ends of the central roller 12, and the two side rollers 13 engage with the two sides of the upper side of the conveyor belt 8, respectively. The central roller 12 is arranged parallel to the drive conveyor belt pulley 9. The upper support 11 is fixed on the conveyor support 7 to mount the central roller 12 and the side rollers 13. The central roller 12 is used to bear the weight of the raw materials, and the side rollers 13 prevent the raw materials from falling off the conveyor belt 8.

[0035] In some embodiments, the upper support component further includes a lower support 14 and a lower support roller 15. The lower support 14 is fixedly mounted on the lower side of the conveyor support 7, and the lower support roller 15 is rotatably mounted on the lower support 14 and is used to support the lower side of the conveyor belt 8. The lower support roller 15 is arranged parallel to the drive conveyor belt pulley 9. The lower support 14 is used to mount the lower support roller 15, and the lower support roller 15 is used to support the lower side of the conveyor belt 8, preventing the lower side of the conveyor belt 8 from rubbing against the ground and causing damage to the conveyor belt 8.

[0036] In some embodiments, the batching control assembly includes a batching rack 16, a batching belt 17, a batching motor 18, an active batching pulley 19, and a driven batching pulley 20. The batching rack 16 is fixedly mounted on the lower side of the batching hopper 3. The active batching pulley 19 and the driven batching pulley 20 are rotatably mounted on the batching rack 16, and are arranged parallel to each other. The two sides of the batching belt 17 are respectively mounted on the active batching pulley 19 and the driven batching pulley 20, and the batching belt 17 engages with the lower opening of the batching hopper 3. The batching motor 18 is fixedly mounted on the batching rack 16 and is used to drive the active batching pulley 19 to rotate. The batching motor 18 is electrically connected to the control center. The batching rack 16 is fixed on the support under the feed hopper 2. The batching rack 16 is used to install the batching motor 18, the active batching pulley 19, and the driven batching pulley 20. In the prior art, the batching motor 18 drives the active batching pulley 19 to rotate. The active batching pulley 19 and the driven batching pulley 20 cooperate to drive the batching belt 17 to rotate. The batching belt 17 drives the raw materials falling in the batching hopper 3 to move. The batching belt 17 is in clearance fit with the opening on the lower side of the batching hopper 3. A switch is set on the lower side of the batching hopper 3. The raw materials in the batching hopper 3 directly act on the batching belt 17. By controlling the distance between the batching belt 17 and the opening on the lower side of the batching hopper 3, the raw materials in the batching hopper 3 will not fall off the batching belt 17. By controlling the speed of the batching motor 18, the batching belt 17 can transport the raw materials in the batching hopper 3 quickly or slowly, thereby achieving continuous and proportional batching.

[0037] In some embodiments, the conveying direction of the batching belt 17 is parallel to the conveying direction of the batching conveying assembly. Since the width of the conveyor belt 8 is fixed, and the raw materials exiting the batching belt 17 have a certain speed, they are easily thrown to the outside of the conveyor belt 8. Therefore, it is best if the conveying direction of the batching belt 17 is parallel to the conveying direction of the batching conveying assembly.

[0038] In some embodiments, the batching hopper 3 is provided with a feeding notch 21 that mates with the output end of the feeding conveying assembly. The feeding notch 21 facilitates the installation of the output end of the feeding conveying assembly, allowing for a better fit between the output end of the feeding conveying assembly and the upper end of the batching hopper 3.

[0039] In some embodiments, at least two feed hoppers 2 are provided on the bottom of the storage chamber 4, and all feed hoppers 2 on the same storage chamber 4 cooperate with the same feeding and conveying assembly. Providing multiple feed hoppers 2 facilitates material unloading from the storage chamber 4 and reduces unloading costs.

[0040] In the description of this utility model, it should be understood that the terms "upper", "lower", "bottom", "one end", "top", "middle", "other end", "coaxial", "one side", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0041] In this utility model, unless otherwise explicitly specified and limited, the terms "setting", "installation", "connection", "fixing", "hinged" and other such terms should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0042] The above description is merely a preferred embodiment of this utility model. It should be understood that this utility model is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the concept described herein through the above teachings or related technologies or knowledge. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of this utility model should be protected within the scope of the appended claims.

Claims

1. An automated batching system for stone materials, characterized in that: The system includes a storage silo (1), a feed hopper (2), a batching hopper (3), a feeding conveyor assembly, a batching conveyor assembly, a total material conveyor assembly, and a batching control assembly. The storage silo (1) has at least two storage chambers (4). The feed hopper (2) is fixedly installed at the bottom of each storage chamber (4), and the upper end of the feed hopper (2) is not higher than the bottom of the storage chamber (4). Each storage chamber (4) has an independently installed feeding conveyor assembly on its lower side. The input end of the feeding conveyor assembly is located directly below the feed hopper (2) and cooperates with it. The output end of the feeding conveyor assembly is located on the batching hopper (3). Furthermore, in conjunction with the batching hopper (3), the batching control component is fixedly disposed directly below the batching hopper (3) and in conjunction with the batching hopper (3), the batching conveying component is fixedly disposed directly below the batching hopper (3) and in conjunction with the batching control component, the input end of the total material conveying component is disposed directly below the output end of the batching conveying component and in conjunction with the batching conveying component, the output end of the total material conveying component is disposed on the mixer (5) and in conjunction with the mixer (5), and the feeding conveying component, the batching conveying component, the total material conveying component, the batching control component and the mixer (5) are all electrically connected to the control center.

2. The automated batching system for stone materials according to claim 1, characterized in that: At least one of the feeding conveying assembly, the batching conveying assembly, and the total material conveying assembly includes a conveying motor (6), a conveying bracket (7), a conveyor belt (8), a driving conveyor pulley (9), a driven conveyor pulley (10), and an upper support component. The driving conveyor pulley (9) and the driven conveyor pulley (10) are rotatably mounted on both ends of the conveying bracket (7), and the driving conveyor pulley (9) and the driven conveyor pulley (10) are arranged parallel to each other. The two sides of the conveyor belt (8) are respectively mounted on the driving conveyor pulley (9) and the driven conveyor pulley (10). The conveying motor (6) is fixedly mounted on the conveying bracket (7) and is used to drive the driving conveyor pulley (9) to rotate. The conveying motor (6) is electrically connected to the control center. The upper support component is fixedly mounted on the conveying bracket (7) and is used to support the conveyor belt (8).

3. The automated batching system for stone materials according to claim 2, characterized in that: The upper support component includes an upper support (11), a central roller (12), and side rollers (13). The upper support (11) is fixedly mounted on the upper side of the conveyor bracket (7). The central roller (12) is rotatably mounted on the middle of the upper support (11) and engages with the middle of the upper side of the conveyor belt (8). The two ends of the central roller (12) are inclined and rotatably mounted with the side rollers (13). The two side rollers (13) engage with the two sides of the upper side of the conveyor belt (8) respectively. The central roller (12) is parallel to the drive conveyor belt pulley (9).

4. The automated batching system for stone materials according to claim 2 or 3, characterized in that: The upper support component also includes a lower support (14) and a lower support roller (15). The lower support (14) is fixedly mounted on the lower side of the conveyor support (7). The lower support roller (15) is rotatably mounted on the lower support (14) and is used to support the lower side of the conveyor belt (8). The lower support roller (15) is arranged parallel to the drive conveyor belt pulley (9).

5. The automated batching system for stone materials according to any one of claims 1-3, characterized in that: The batching control component includes a batching rack (16), a batching belt (17), a batching motor (18), an active batching pulley (19), and a driven batching pulley (20). The batching rack (16) is fixedly mounted on the lower side of the batching hopper (3). The active batching pulley (19) and the driven batching pulley (20) are rotatably mounted on the batching rack (16). The active batching pulley (19) and the driven batching pulley (20) are arranged parallel to each other. The two sides of the batching belt (17) are respectively mounted on the active batching pulley (19) and the driven batching pulley (20), and the batching belt (17) is engaged with the lower opening of the batching hopper (3). The batching motor (18) is fixedly mounted on the batching rack (16) and is used to drive the active batching pulley (19) to rotate. The batching motor (18) is electrically connected to the control center.

6. The automated batching system for stone materials according to claim 5, characterized in that: The conveying direction of the batching belt (17) is parallel to the conveying direction of the batching conveying assembly.

7. The automated batching system for stone materials according to claim 1, characterized in that: The batching hopper (3) is provided with a feeding notch (21) that cooperates with the output end of the feeding conveying assembly.

8. The automated batching system for stone materials according to any one of claims 1-3, characterized in that: At least two feeding hoppers (2) are provided on the bottom of the storage chamber (4), and all the feeding hoppers (2) on the same storage chamber (4) are connected to the same feeding conveying assembly.

9. The automated batching system for stone materials according to claim 8, characterized in that: The feed hopper (2) is configured as a conical funnel.

Images