Rubber mixing device
By introducing guide columns, positioning blocks, and scraper structures into the rubber mixing device, combined with a motor-driven gear ring and active rotating shaft, the problem of difficult-to-clean rubber residues is solved, achieving efficient cleaning and uniform mixing results.
Patent Information
- Application Number
- CN202423299966.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In existing rubber mixing equipment, rubber residues tend to adhere to the inner wall during use, making them difficult to clean and affecting mixing efficiency and output.
A rubber mixing device was designed, which uses guide columns, positioning blocks and fastening bolts to fix scrapers. The scrapers are driven by gear rings to scrape off the residue on the inner wall, and the active rotating shaft and stirring blades are used for stirring and mixing. The inclined plate is attached to the bottom to achieve uniform mixing. The motor drives the operation of each component.
Effectively removes rubber residues, improves the cleaning efficiency and output of the mixing unit, enhances the mixing effect, and ensures uniform mixing of rubber.
Smart Images

Figure CN223617996U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rubber compounding technology, specifically a rubber compounding apparatus. Background Technology
[0002] Rubber is an excellent polymer material, but rubber alone cannot meet the needs of actual production. It must be mixed with various additives to achieve different performance requirements and improve the physical and mechanical properties of rubber products, such as strength, wear resistance, and elasticity.
[0003] The prior art discloses patent application number "CN201920730724.X", which discloses a fluororubber mixing device, including a box body. A motor is installed and fixed at the top of the box body. The output shaft of the motor is connected to a stirring rod through a coupling. The stirring rod is rotatably installed in the box body. A rotating frame is installed and fixed in the middle of the stirring rod. The rotating frame has evenly spaced partition holes. A heating wire is installed in the interlayer of the rotating frame. A stirring paddle is installed and fixed at the lower part of the stirring rod.
[0004] This mixing device can only achieve uniform mixing of raw materials. However, in actual use, due to the strong viscosity of rubber materials, rubber residues tend to adhere to the inner wall of the mixing device. This makes it difficult to clean the rubber residues effectively, reducing the output during rubber mixing and also affecting the cleaning efficiency of the rubber mixing device for rubber residues, making it inconvenient to use. Utility Model Content
[0005] The purpose of this invention is to provide a rubber mixing apparatus to solve the problems mentioned in the background art.
[0006] The objective of this utility model can be achieved through the following technical solutions:
[0007] A rubber mixing apparatus includes a rubber mixing apparatus body, an annular seat fixedly connected to the outer surface of the rubber mixing apparatus body, a sliding ring rotatably installed inside the annular seat, a gear ring fixedly installed on the outer surface of the sliding ring, a top seat fixedly provided on the upper side of the gear ring, two guide columns fixedly connected to the upper side of the top seat, and a clamping plate engaged on the outer surface of the two guide columns.
[0008] Two symmetrically arranged scrapers are fixedly connected to the lower side of the card plate. Fixed plates are fixedly installed at both ends of the top seat. Telescopic plates are slidably connected to one side of each of the two fixed plates. Two positioning round blocks for fixing the card plate are fixedly connected to the inner side of each of the two telescopic plates. Connecting springs are arrayed between the two telescopic plates and the fixed plates.
[0009] Preferably, a side plate is fixedly connected to the outer surface of the main body of the rubber mixing device, a gear shaft is rotatably connected to the upper side of the side plate, the gear shaft meshes with the gear ring, the lower side of the gear shaft passes through the side plate and extends to the lower side of the side plate, and a first servo motor is fixedly installed on the lower side of the gear shaft through a motor mounting plate.
[0010] Preferably, a first reinforcing plate and a second reinforcing plate are fixedly provided on the outer surface of the main body of the rubber mixing device. The second reinforcing plate is located below the first reinforcing plate. A threaded rotating rod is rotatably connected between the first and second reinforcing plates. A displacement plate is threadedly connected to the outer surface of the threaded rotating rod. An L-shaped plate is fixedly connected to one side of the displacement plate. A round seat is fixedly provided on the lower side of the L-shaped plate. The round seat is located directly above the main body of the rubber mixing device. A sealing ring is fixedly connected to the upper side of the main body of the rubber mixing device.
[0011] Preferably, a drive shaft is rotatably connected to the lower side of the circular base. An array of stirring blades and inclined plates are respectively connected to the outer surface of the drive shaft. The inclined plates are located below the stirring blades, and one side of the inclined plates is attached to the inclined plates. The upper side of the drive shaft passes through the circular base and extends to the upper side of the circular base. A third servo motor is fixedly connected to the upper side of the drive shaft through a motor mounting plate.
[0012] Preferably, a feeding pipe is fixedly installed on the lower side of the main body of the rubber mixing device. A discharge valve is fixedly installed on one side of the feeding pipe, and the other side of the discharge valve is located inside the feeding pipe. Two vertical rods are fixedly connected between the first reinforcing plate and the second reinforcing plate. The outer surfaces of the two vertical rods are slidably connected to the inside of the displacement plate. The lower side of the threaded rotating rod passes through the first reinforcing plate and extends to the lower side of the first reinforcing plate. A second servo motor is fixedly installed on the lower side of the threaded rotating rod through a motor mounting plate.
[0013] Preferably, one side of the scraper is attached to the inner wall of the rubber mixing device body, one side of the telescopic plate passes through the fixed plate and extends to the other side of the fixed plate, one side of both telescopic plates is fixedly connected to a support plate, and one side of the clamping plate is threadedly connected to a fastening bolt for fixing the clamping plate.
[0014] Preferably, two matching grooves are provided at both ends of the card plate. The matching grooves are adapted to the positioning blocks, and the outer surface of the positioning blocks is slidably engaged with the two ends of the card plate through the matching grooves.
[0015] Preferably, an annular groove is provided on the lower side of the circular base, the annular groove is adapted to the sealing ring, and the upper side of the sealing ring is engaged with the lower side of the circular base through the annular groove.
[0016] The beneficial effects of this utility model are:
[0017] 1. This utility model uses guide columns, positioning blocks and fastening bolts to securely fix two scrapers. As the gear ring rotates, it can drive the two scrapers to continuously scrape off the rubber residues attached to the inner wall of the rubber mixing device, effectively cleaning the rubber residues, ensuring the output of the mixing device during mixing, and improving the cleaning efficiency of the rubber mixing device for rubber residues.
[0018] 2. This utility model allows the stirring blades and inclined plates to stir and mix the rubber and rubber additives by rotating the active shaft. At the same time, the shape of the inclined plates can better fit the bottom of the rubber mixing device to achieve uniform mixing of the rubber. The stirring blades and inclined plates can also be raised to a higher position for cleaning, avoiding excessive residual rubber that would affect the rubber mixing and improving the mixing effect of the mixing device. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0021] Figure 2 This is a utility model Figure 1 Schematic diagram of the structure of the middle circular ring seat, sliding ring and gear ring;
[0022] Figure 3 This is a utility model Figure 2 Installation diagram of the intermediate gear ring and gear shaft;
[0023] Figure 4 This is a utility model Figure 3 Schematic diagram of the guide post, clamping plate, and scraper;
[0024] Figure 5 This is a utility model Figure 4 Enlarged view of point A in the middle;
[0025] Figure 6 This is a utility model Figure 1 Schematic diagram of the structure of the L-shaped plate and the circular base;
[0026] Figure 7 This is a utility model Figure 6 A schematic diagram of the structure of the stirring blades and inclined plate;
[0027] The attached figures are labeled as follows:
[0028] 1. Main body of rubber mixing device; 2. Circular seat; 3. Side plate; 4. Sliding ring; 5. Gear ring; 6. Top seat; 7. Gear shaft; 8. First servo motor; 9. Guide column; 10. Clamping plate; 11. Scraper; 12. Fixing plate; 13. Telescopic plate; 14. Connecting spring; 15. Positioning block; 16. Support plate; 17. Fastening bolt; 18. Sealing ring; 19. First reinforcing plate; 20. Second reinforcing plate; 21. Threaded rotating rod; 22. Displacement plate; 23. L-shaped plate; 24. Circular seat; 25. Second servo motor; 26. Vertical rod; 27. Active rotating shaft; 28. Third servo motor; 29. Stirring blade; 30. Inclined plate; 31. Feed pipe; 32. Discharge valve; 66. Adaptive groove; 188. Circular groove. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0030] like Figures 1 to 7 As shown, a rubber mixing device includes a rubber mixing device body 1. A circular ring seat 2 is fixedly connected to the outer surface of the rubber mixing device body 1. A sliding ring 4 is rotatably installed inside the circular ring seat 2. A gear ring 5 is fixedly installed on the outer surface of the sliding ring 4. Through the setting of the gear ring 5, the sliding ring 4 at the gear ring 5 can rotate smoothly inside the circular ring seat 2 to facilitate the cleaning of rubber residues. A top seat 6 is fixedly provided on the upper side of the gear ring 5. Two guide posts 9 are fixedly connected to the upper side of the top seat 6. A clamping plate 10 is snapped onto the outer surface of the two guide posts 9.
[0031] Two symmetrically arranged scrapers 11 are fixedly connected to the lower side of the card plate 10. Fixed plates 12 are fixedly provided at both ends of the top seat 6. Telescopic plates 13 are slidably connected to one side of the two fixed plates 12. Two positioning round blocks 15 for fixing the card plate 10 are fixedly connected to the inner side of the two telescopic plates 13. Connecting springs 14 are arrayed between the two telescopic plates 13 and the fixed plates 12.
[0032] A side plate 3 is fixedly connected to the outer surface of the main body 1 of the rubber mixing device. A gear shaft 7 is rotatably connected to the upper side of the side plate 3. The gear shaft 7 meshes with the gear ring 5. The lower side of the gear shaft 7 passes through the side plate 3 and extends to the lower side of the side plate 3. A first servo motor 8 is fixedly installed on the lower side of the gear shaft 7 through a motor mounting plate.
[0033] The outer surface of the main body 1 of the rubber mixing device is respectively fixed with a first reinforcing plate 19 and a second reinforcing plate 20. The second reinforcing plate 20 is located below the first reinforcing plate 19. A threaded rotating rod 21 is rotatably connected between the first reinforcing plate 19 and the second reinforcing plate 20. A displacement plate 22 is threadedly connected to the outer surface of the threaded rotating rod 21. An L-shaped plate 23 is fixedly connected to one side of the displacement plate 22. A round seat 24 is fixedly provided on the lower side of the L-shaped plate 23. The round seat 24 is located directly above the main body 1 of the rubber mixing device. A sealing ring 18 is fixedly connected to the upper side of the main body 1 of the rubber mixing device. The sealing ring 18 can be adapted to the round seat 24 for assembly to facilitate rubber mixing.
[0034] A drive shaft 27 is rotatably connected to the lower side of the circular base 24. A stirring blade 29 and an inclined plate 30 are respectively arrayed on the outer surface of the drive shaft 27. The inclined plate 30 is located below the stirring blade 29, and one side of the inclined plate 30 is attached to the inclined plate 30. After the stirring blade 29 and the inclined plate 30 have finished mixing the rubber, the scraper 11 can be installed for cleaning. It is convenient to use. The upper side of the drive shaft 27 passes through the circular base 24 and extends to the upper side of the circular base 24. A third servo motor 28 is fixedly connected to the upper side of the drive shaft 27 through a motor mounting plate.
[0035] A feeding pipe 31 is fixedly installed on the lower side of the main body 1 of the rubber mixing device. A discharge valve 32 is fixedly installed on one side of the feeding pipe 31, and the other side of the discharge valve 32 is located inside the feeding pipe 31. Two vertical rods 26 are fixedly connected between the first reinforcing plate 19 and the second reinforcing plate 20. The outer surfaces of the two vertical rods 26 are slidably connected to the inside of the displacement plate 22. Through the setting of the vertical rods 26, the movement trajectory of the displacement plate 22 can be limited and guided, so that the round seat 24 can move up and down smoothly and is easy to use. The lower side of the threaded rotating rod 21 passes through the first reinforcing plate 19 and extends to the lower side of the first reinforcing plate 19. A second servo motor 25 is fixedly installed on the lower side of the threaded rotating rod 21 through a motor mounting plate.
[0036] One side of the scraper 11 is attached to the inner wall of the rubber mixing device body 1. One side of the telescopic plate 13 passes through the fixed plate 12 and extends to the other side of the fixed plate 12. One side of each of the two telescopic plates 13 is fixedly connected to a support plate 16. By setting the support plate 16, moving the two support plates 16 can drive the elastic positioning block 15 away from the clamping plate 10, which is used to release the limit on the clamping plate 10 so that the two scrapers 11 can be removed. In this way, rubber mixing can be carried out. One side of the clamping plate 10 is threadedly connected to a fastening bolt 17 for fixing the clamping plate 10. By setting the fastening bolt 17, rotating the fastening bolt 17 can be used to squeeze and fix the clamping plate 10, ensuring the stability of the two scrapers 11 during use.
[0037] Two matching grooves 66 are provided at both ends of the card plate 10. The matching grooves 66 are matched with the positioning blocks 15. The outer surface of the positioning blocks 15 is slidably engaged with both ends of the card plate 10 through the matching grooves 66.
[0038] The lower side of the round seat 24 is provided with an annular groove 188, which is adapted to the sealing ring 18. The upper side of the sealing ring 18 is engaged with the lower side of the round seat 24 through the annular groove 188.
[0039] The working principle of the rubber mixing device provided by this utility model is as follows:
[0040] By attaching the clamping plate 10 to the two guide posts 9 at the top seat 6, the clamping plate 10 can drive the two scrapers 11 to fit into the interior of the rubber mixing device body 1. At this time, the clamping plate 10 can squeeze the two telescopic plates 13 with connecting springs 14 installed. In this way, the elastic force of the connecting springs 14 can make the positioning block 15 automatically extend and engage with the matching groove 66 at the clamping plate 10, which is used to further securely engage and fix the two scrapers 11. Then, the output shaft of the first servo motor 8 drives the gear shaft 7 to rotate. The gear shaft 7 can drive the gear ring 5 with the sliding ring 4 installed to rotate and adjust in the ring seat 2. As the gear ring 5 rotates, it can drive the two scrapers 11 to continuously scrape off the rubber residues attached to the inner wall of the rubber mixing device, which is used to effectively clean the rubber residues, ensure the output of the mixing device during mixing, and improve the cleaning efficiency of the rubber mixing device for rubber residues.
[0041] By driving the threaded rod 21 to rotate via the output shaft of the second servo motor 25, the displacement plate 22 on the threaded rod 21 can move downwards. This allows the displacement plate 22 to lower the circular seat 24 at the L-shaped plate 23 to above the main body 1 of the rubber mixing device, facilitating rubber mixing. Next, the output shaft of the third servo motor 28 drives the active rotating shaft 27 to rotate, allowing the stirring blades 29 and inclined plates 30 on the active rotating shaft 27 to stir and mix the rubber and rubber additives. At the same time, the shape of the inclined plates 30 can better fit the bottom of the rubber mixing device to achieve uniform rubber mixing. Subsequently, when the output shaft of the third servo motor 28 drives the threaded rod 21 to reverse, the stirring blades 29 and inclined plates 30 can be raised to a higher position, making it easier to clean the residual rubber on the stirring blades 29 and inclined plates 30, preventing excessive residual rubber from affecting the rubber mixing and improving the mixing effect of the mixing device.
[0042] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A rubber mixing apparatus, comprising a main body (1) of the rubber mixing apparatus, characterized in that: The outer surface of the main body (1) of the rubber mixing device is fixedly connected to a ring seat (2), a sliding ring (4) is rotatably installed inside the ring seat (2), a gear ring (5) is fixedly installed on the outer surface of the sliding ring (4), a top seat (6) is fixedly provided on the upper side of the gear ring (5), and two guide columns (9) are fixedly connected on the upper side of the top seat (6), and a clamping plate (10) is snapped onto the outer surface of the two guide columns (9); Two symmetrically arranged scrapers (11) are fixedly connected to the lower side of the card plate (10). Fixed plates (12) are fixedly provided at both ends of the top seat (6). Telescopic plates (13) are slidably connected to one side of the two fixed plates (12). Two positioning round blocks (15) for fixing the card plate (10) are fixedly connected to the inner side of the two telescopic plates (13). Connecting springs (14) are arrayed between the two telescopic plates (13) and the fixed plates (12).
2. The rubber mixing apparatus according to claim 1, characterized in that, The outer surface of the main body (1) of the rubber mixing device is fixedly connected to a side plate (3). A gear shaft (7) is rotatably connected to the upper side of the side plate (3). The gear shaft (7) meshes with the gear ring (5). The lower side of the gear shaft (7) passes through the side plate (3) and extends to the lower side of the side plate (3). A first servo motor (8) is fixedly installed on the lower side of the gear shaft (7) through a motor mounting plate.
3. The rubber mixing apparatus according to claim 1, characterized in that, The outer surface of the main body (1) of the rubber mixing device is respectively fixed with a first reinforcing plate (19) and a second reinforcing plate (20). The second reinforcing plate (20) is located below the first reinforcing plate (19). A threaded rotating rod (21) is rotatably connected between the first reinforcing plate (19) and the second reinforcing plate (20). A displacement plate (22) is threadedly connected to the outer surface of the threaded rotating rod (21). An L-shaped plate (23) is fixedly connected to one side of the displacement plate (22). A round seat (24) is fixedly provided on the lower side of the L-shaped plate (23). The round seat (24) is located directly above the main body (1) of the rubber mixing device. A sealing ring (18) is fixedly connected to the upper side of the main body (1) of the rubber mixing device.
4. The rubber mixing apparatus according to claim 3, characterized in that, The lower side of the circular seat (24) is rotatably connected to an active rotating shaft (27). The outer surface of the active rotating shaft (27) is respectively arrayed with stirring blades (29) and inclined plates (30). The inclined plates (30) are located below the stirring blades (29). One side of the inclined plates (30) is attached to the inclined plates (30). The upper side of the active rotating shaft (27) passes through the circular seat (24) and extends to the upper side of the circular seat (24). The upper side of the active rotating shaft (27) is fixedly connected to a third servo motor (28) through a motor mounting plate.
5. A rubber mixing apparatus according to claim 3, characterized in that, A feeding pipe (31) is fixedly installed on the lower side of the main body (1) of the rubber mixing device. A discharge valve (32) is fixedly installed on one side of the feeding pipe (31). The other side of the discharge valve (32) is located inside the feeding pipe (31). Two vertical rods (26) are fixedly connected between the first reinforcing plate (19) and the second reinforcing plate (20). The outer surfaces of the two vertical rods (26) are slidably connected to the inside of the displacement plate (22). The lower side of the threaded rotating rod (21) passes through the first reinforcing plate (19) and extends to the lower side of the first reinforcing plate (19). A second servo motor (25) is fixedly installed on the lower side of the threaded rotating rod (21) through a motor mounting plate.
6. The rubber mixing apparatus according to claim 1, characterized in that, One side of the scraper (11) is attached to the inner wall of the rubber mixing device body (1), one side of the telescopic plate (13) passes through the fixed plate (12) and extends to the other side of the fixed plate (12), one side of each of the two telescopic plates (13) is fixedly connected to a support plate (16), and one side of the clamping plate (10) is threadedly connected to a fastening bolt (17) for fixing the clamping plate (10).
7. A rubber mixing apparatus according to claim 1, characterized in that, The card plate (10) has two matching grooves (66) at both ends. The matching grooves (66) are adapted to the positioning block (15). The outer surface of the positioning block (15) is slidably engaged with the two ends of the card plate (10) through the matching grooves (66).
8. A rubber mixing apparatus according to claim 3, characterized in that, The lower side of the round seat (24) is provided with an annular groove (188), which is adapted to the sealing ring (18). The upper side of the sealing ring (18) is engaged with the lower side of the round seat (24) through the annular groove (188).
Citation Information
Patent Citations
Fluororubber mixing device
CN210732886U