Double-station injector sprue cutting equipment
By designing a dual-station syringe gate removal device, a pneumatic slide and pneumatic shears are used to simultaneously clamp and remove the gates of two syringe barrels, solving the problem of the inability to quickly and effectively remove gates in existing technologies and achieving a highly efficient gate removal process.
Patent Information
- Application Number
- CN202423192152.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Existing technology cannot quickly and effectively remove the gate of two connected high-pressure contrast injection syringes.
A dual-station syringe gate removal device was designed, including a main body, a dual-station clamping device and a cutting mechanism. It utilizes a pneumatic slide and pneumatic shears to simultaneously clamp and remove the gates of two syringes.
It enables simultaneous clamping and gate removal of two connected syringe barrels, with a simple structure and easy use.
Smart Images

Figure CN223618155U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cutting equipment technology, specifically to a dual-station syringe gate cutting device. Background Technology
[0002] The high-pressure contrast injection syringe uses a dual-station injection mold, which can simultaneously injection mold two syringe barrels. Two connected syringe barrels can be injection molded at the same time through the gate. The gate is a key component of the injection mold, which connects the runner and the cavity, allowing the molten plastic from the syringe barrel to enter the cavity.
[0003] The injection molding machine feeds thermoplastic or thermosetting plastic into a dual-station injection mold through a gate. When the syringe barrel is formed in the mold, the thermoplastic or thermosetting plastic at the gate also solidifies and connects with the syringe barrel. In order to obtain a single syringe barrel, an automatic gate cutting device is needed to cut off the gate.
[0004] For example, Chinese patent CN220447066U discloses an automatic gate cutting device, including a frame, an automatic gate cutting mechanism, and a feeding mechanism. The feeding mechanism includes a support plate, a horizontal moving module, a horizontal moving module, a placement plate, and a guiding assembly. One end of the support plate extends to the outside of the frame. The horizontal moving module is mounted on the support plate, and its output end is connected to the vertical moving plate. The horizontal moving module is mounted on the vertical moving plate, and its output end is connected to the horizontal moving plate. The placement plate is mounted on the horizontal moving plate, and its top has a placement groove. The guiding assembly is used to guide the plastic products discharged from the automatic gate cutting mechanism into the placement groove.
[0005] However, the device cannot be used with two high-pressure contrast injection syringes connected together, and cannot quickly and effectively remove the gate.
[0006] Based on this, the present invention designs a dual-station injector gate cutting device to solve the above problems. Utility Model Content
[0007] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a dual-station injector gate cutting device.
[0008] To achieve the above objectives, this utility model provides the following technical solution:
[0009] A dual-station injector gate cutting device includes a main body, a dual-station clamping device, and a cutting mechanism;
[0010] The main body of the device is connected to a dual-station clamping device for holding the syringe barrel and a cutting mechanism for cutting off the gate on the syringe barrel.
[0011] The cutting mechanism is provided in two sets, which are located on the left and right sides of the main body of the equipment respectively;
[0012] The dual-station clamping device includes a drive assembly for providing power and a clamping assembly for clamping syringe barrels. The drive assembly is connected to the clamping assembly and the drive assembly is connected to the main body of the device.
[0013] Furthermore, the main body of the equipment includes a control box and a cutting box. The upper end of the control box is fixedly connected to the lower end of the cutting box. Transparent covers are fixedly installed around the cutting box. The control box contains a controller and an air compressor. The controller is electrically connected to the control terminal of the air compressor.
[0014] Furthermore, the cutting box is connected to both the drive assembly and the cutting mechanism, and the output end of the air compressor is also connected to both the drive assembly and the cutting mechanism.
[0015] Furthermore, the drive assembly includes a first pneumatic slide, a support plate, a cylinder, a support rod, and a triangular cone. The first pneumatic slide is fixedly installed on the inner bottom of the cutting box. The output slider of the first pneumatic slide is fixedly connected to the support plate. The upper end of the support plate is fixedly connected to the cylinder. The output end of the cylinder is fixedly connected to the triangular cone. One end of the support rod is fixedly connected to the support plate. The other end of the support rod is connected to the clamping assembly. The first output end of the air compressor is connected to the drive end of the first pneumatic slide, and the second output end of the air compressor is connected to the drive end of the cylinder.
[0016] Furthermore, the support rod is provided in two parts, located on the left and right sides of the cylinder respectively.
[0017] Furthermore, the triangular cone is connected to the clamping assembly.
[0018] Furthermore, the clamping assembly includes a fixed base, a sliding rod, a spring, and a clamping plate. The fixed base is fixedly installed on the upper end of the support rod. A first clamping port is opened on the left side of the fixed base, and a second clamping port is opened on the right side of the fixed base. A horizontal groove and a slot are opened in the middle of the fixed base. The horizontal groove and the slot are connected. The output end of the cylinder is located in the slot. The sliding rod is slidably connected to the inner wall of the horizontal groove. One end of the spring is fixedly connected to the side wall of the sliding rod, and the other end of the spring is fixedly connected to the outer end of the horizontal groove. An inclined surface that is slidably connected to a triangular cone is opened at the inner end of the sliding rod, and the outer end of the sliding rod is fixedly connected to the clamping plate.
[0019] Furthermore, the slide bar, inclined plane, spring, and clamping plate are all provided in two sets, located on the left and right sides of the transverse groove, respectively.
[0020] Furthermore, the cutting mechanism includes a second pneumatic slide, a base plate, an L-shaped plate, a first pneumatic scissor, and a second pneumatic scissor. The second pneumatic slide is fixedly installed at the bottom of the cutting box and is located on one side of the cutting box. The output slider of the second pneumatic slide is fixedly connected to the base plate, the base plate is fixedly connected to the L-shaped plate, the upper front side of the L-shaped plate is fixedly connected to the first pneumatic scissor, and the upper rear side of the L-shaped plate is fixedly connected to the second pneumatic scissor. The third output end of the air compressor is connected to the drive end of the second pneumatic slide, the fourth output end of the air compressor is connected to the drive end of the first pneumatic scissor, and the fifth output end of the air compressor is connected to the drive end of the second pneumatic scissor.
[0021] Furthermore, the second pneumatic slide, base plate, L-shaped plate, first pneumatic shears, and second pneumatic shears are each equipped with two sets located on the left and right sides of the cutting box, respectively.
[0022] Compared with the prior art, the advantages of this utility model are as follows: When this utility model is used, the two injection-molded and connected contrast injection syringes are placed in the first clamping port and the second clamping port through the feeding component. The output end of the cylinder drives the triangular cone to move upward. The triangular cone contacts the inclined surfaces on the left and right sides respectively, and pushes the sliding rods on both sides to move outward through the inclined surfaces. The sliding rods drive the clamping plate to clamp and fix the two contrast injection syringes.
[0023] At this time, the first pneumatic slide is activated, driving the support plate and cylinder to move, so that the fixed seat drives the two contrast injection syringes to move to the resection position;
[0024] The second pneumatic slides on the left and right sides drive the first and second pneumatic scissors on the left and right sides to the gate positions of the two contrast injection syringes. The first and second pneumatic scissors on the left and right sides are activated to cut off the gates on both the front and back sides of the two contrast injection syringes.
[0025] This invention achieves simultaneous clamping and gate removal of two connected contrast injection syringes through a dual-station structure. It has a simple structure and is easy to use. Attached Figure Description
[0026] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0027] Figure 1 This utility model relates to a three-dimensional dual-station injector gate cutting device. Figure 1;
[0028] Figure 2 This is a front view of a dual-station injector gate cutting device according to the present invention;
[0029] Figure 3 This utility model relates to a three-dimensional dual-station injector gate cutting device. Figure 2 ;
[0030] Figure 4 This is a perspective view of the dual-station clamping device of this utility model;
[0031] Figure 5 This is a perspective view of the cutting mechanism of this utility model;
[0032] Figure 6 This is a cross-sectional view of the dual-station clamping device of this utility model;
[0033] Figure 7 for Figure 6 Enlarged view of point A in the middle.
[0034] The labels in the diagram represent:
[0035] 1. Main body of the equipment; 11. Control box; 12. Cutting box; 2. Dual-station clamping device; 21. Drive assembly; 211. First pneumatic slide; 212. Support plate; 213. Cylinder; 214. Support rod; 215. Triangular pyramid; 22. Clamping assembly; 221. Fixed seat; 222. First clamping port; 223. Second clamping port; 224. Slide rod; 225. Inclined surface; 226. Spring; 227. Clamping plate; 228. Horizontal groove; 229. Groove; 3. Cutting mechanism; 31. Second pneumatic slide; 32. Base plate; 33. L-shaped plate; 34. First pneumatic shears; 35. Second pneumatic shears. Detailed Implementation
[0036] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0037] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.
[0038] In some embodiments, please refer to the accompanying drawings. Figures 1-7A dual-station syringe gate cutting device includes a main body 1, a dual-station clamping device 2, and a cutting mechanism 3.
[0039] The main body 1 of the device is connected to the dual-station clamping device 2 for clamping the syringe barrel and the cutting mechanism 3 for cutting off the gate on the syringe barrel.
[0040] The cutting mechanism 3 is provided in two sets and is located on the left and right sides of the main body 1 of the equipment, respectively;
[0041] The dual-station clamping device 2 includes a drive assembly 21 for providing power and a clamping assembly 22 for clamping syringe barrels. The drive assembly 21 is connected to the clamping assembly 22 and the drive assembly 21 is connected to the device body 1.
[0042] In use, the present invention places two injection-molded and connected contrast injection syringes onto the dual-station clamping device 2 via the feeding component, the driving component 21 drives the clamping component 22 to clamp the syringes, and the cutting mechanism 3 removes the gate of the contrast injection syringes.
[0043] This invention achieves simultaneous clamping of two connected contrast injection syringes through a dual-station structure, and can simultaneously remove the gates of the two connected contrast injection syringes. It has a simple structure and is easy to use.
[0044] The main body of the equipment 1 includes a control box 11 and a cutting box 12. The upper end of the control box 11 is fixedly connected to the lower end of the cutting box 12. Transparent covers are fixedly installed around the cutting box 12. The control box 11 contains a controller and an air compressor. The controller is electrically connected to the control terminal of the air compressor to control the opening and closing of the air compressor.
[0045] It should be noted that the output of an air compressor can be connected to multiple drive components, and valves and other control components need to be configured appropriately to ensure that the drive components can work as required.
[0046] The cutting box 12 is connected to the drive assembly 21 and the cutting mechanism 3, and the output end of the air compressor is connected to the drive assembly 21 and the cutting mechanism 3.
[0047] The drive assembly 21 includes a first pneumatic slide 211, a support plate 212, a cylinder 213, a support rod 214, and a triangular cone 215. The first pneumatic slide 211 is fixedly installed on the inner bottom of the cutting box 12. The output slider of the first pneumatic slide 211 is fixedly connected to the support plate 212. The upper end of the support plate 212 is fixedly connected to the cylinder 213. The output end of the cylinder 213 is fixedly connected to the triangular cone 215. One end of the support rod 214 is fixedly connected to the support plate 212. The other end of the support rod 214 is connected to the clamping assembly 22. The first output end of the air compressor is connected to the drive end of the first pneumatic slide 211, and the second output end of the air compressor is connected to the drive end of the cylinder 213.
[0048] The first pneumatic slide 211 adopts existing mature technology.
[0049] The first pneumatic slide 211 includes a drive cylinder, a linear guide rail, a limit buffer device and a magnetic ring, which saves installation space and has a compact structure.
[0050] The working principle of the first pneumatic slide 211 is that the compressed air generated by the air compressor is delivered to the drive cylinder through the air pipe. The piston in the drive cylinder generates thrust under the action of the compressed air. The thrust of the piston pushes the slider to make linear motion on the linear guide rail through the piston rod or other connecting mechanism.
[0051] Two support rods 214 are provided and are located on the left and right sides of the cylinder 213, respectively.
[0052] The triangular pyramid 215 is connected to the clamping assembly 22.
[0053] The clamping assembly 22 includes a fixed base 221, a slide rod 224, a spring 226, and a clamping plate 227. The fixed base 221 is fixedly installed on the upper end of the support rod 214. A first clamping port 222 is opened on the left side of the fixed base 221, and a second clamping port 223 is opened on the right side of the fixed base 221. A transverse groove 228 and a slot 229 are opened in the middle of the fixed base 221. The transverse groove 228 communicates with the slot 229. The output end of the cylinder 213 is located in the slot 229. The slide rod 224 is slidably connected to the inner wall of the transverse groove 228. One end of the spring 226 is fixedly connected to the side wall of the slide rod 224, and the other end of the spring 226 is fixedly connected to the outer end of the transverse groove 228. An inclined surface 225 is opened at the inner end of the slide rod 224 to slide and connect with a triangular cone 215. The outer end of the slide rod 224 is fixedly connected to the clamping plate 227.
[0054] The slide bar 224, inclined surface 225, spring 226, and clamping plate 227 are all provided in two sets and are located on the left and right sides of the transverse groove 228, respectively.
[0055] The cutting mechanism 3 includes a second pneumatic slide 31, a base plate 32, an L-shaped plate 33, a first pneumatic scissors 34, and a second pneumatic scissors 35. The second pneumatic slide 31 is fixedly installed at the inner bottom of the cutting box 12 and is located on one side of the cutting box 12. The output slider of the second pneumatic slide 31 is fixedly connected to the base plate 32. The base plate 32 is fixedly connected to the L-shaped plate 33. The upper front side of the L-shaped plate 33 is fixedly connected to the first pneumatic scissors 34, and the upper rear side of the L-shaped plate 33 is fixedly connected to the second pneumatic scissors 35. The third output end of the air compressor is connected to the drive end of the second pneumatic slide 31, the fourth output end of the air compressor is connected to the drive end of the first pneumatic scissors 34, and the fifth output end of the air compressor is connected to the drive end of the second pneumatic scissors 35.
[0056] The air compressor is equipped with control valves at its first, second, third, fourth, and fifth output ends.
[0057] The second pneumatic slide 31, the base plate 32, the L-shaped plate 33, the first pneumatic scissors 34 and the second pneumatic scissors 35 are each provided with two sets located on the left and right sides of the cutting box 12 respectively.
[0058] In use, the present invention places two injection-molded and connected contrast injection syringes into the first clamping port 222 and the second clamping port 223 through the feeding assembly. The output end of the cylinder 213 drives the triangular cone 215 to move upward. The triangular cone 215 contacts the inclined surfaces 225 on the left and right sides respectively, and pushes the sliding rods 224 on both sides to move outward through the inclined surfaces 225. The sliding rods 224 drive the clamping plate 227 to clamp and fix the two contrast injection syringes.
[0059] At this time, the first pneumatic slide 211 starts to drive the support plate 212 and the cylinder 213 to move, so that the fixed seat 221 drives the two contrast injection syringes to move to the resection position;
[0060] The second pneumatic slides 31 on the left and right sides drive the first pneumatic scissors 34 and the second pneumatic scissors 35 on the left and right sides to the gate positions of the two contrast injection syringes. The first pneumatic scissors 34 and the second pneumatic scissors 35 on the left and right sides are activated to cut off the gates on both the front and back sides of the two contrast injection syringes.
[0061] This invention achieves simultaneous clamping and gate removal of two connected contrast injection syringes through a dual-station structure. It has a simple structure and is easy to use.
[0062] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A dual-station injector gate cutting device, comprising a device body (1), a dual-station clamping device (2), and a cutting mechanism (3); The main body of the device (1) is connected to the dual-station clamping device (2) for clamping the syringe barrel and the cutting mechanism (3) for cutting off the gate on the syringe barrel. The cutting mechanism (3) is provided in two sets and is located on the left and right sides of the main body of the equipment (1); The dual-station clamping device (2) includes a drive assembly (21) for providing power and a clamping assembly (22) for clamping syringe barrels. The drive assembly (21) is connected to the clamping assembly (22) and the drive assembly (21) is connected to the main body of the device (1).
2. The dual-station injector gate removal device according to claim 1, characterized in that, The main body (1) of the equipment includes a control box (11) and a cutting box (12). The upper end of the control box (11) is fixedly connected to the lower end of the cutting box (12). A transparent cover is fixedly installed around the cutting box (12). The control box (11) contains a controller and an air compressor. The controller is electrically connected to the control terminal of the air compressor.
3. The dual-station injector gate removal device according to claim 2, characterized in that, The cutting box (12) is connected to the drive assembly (21) and the cutting mechanism (3), and the output end of the air compressor is connected to the drive assembly (21) and the cutting mechanism (3).
4. The dual-station injector gate removal device according to claim 3, characterized in that, The drive assembly (21) includes a first pneumatic slide (211), a support plate (212), a cylinder (213), a support rod (214), and a triangular cone (215). The first pneumatic slide (211) is fixedly installed on the inner bottom of the cutting box (12). The output slider of the first pneumatic slide (211) is fixedly connected to the support plate (212). The upper end of the support plate (212) is fixedly connected to the cylinder (213). The output end of the cylinder (213) is fixedly connected to the triangular cone (215). One end of the support rod (214) is fixedly connected to the support plate (212). The other end of the support rod (214) is connected to the clamping assembly (22). The first output end of the air compressor is connected to the drive end of the first pneumatic slide (211). The second output end of the air compressor is connected to the drive end of the cylinder (213).
5. The dual-station injector gate removal device according to claim 4, characterized in that, Two support rods (214) are provided and are located on the left and right sides of the cylinder (213), respectively.
6. The dual-station injector gate removal device according to claim 4, characterized in that, The triangular cone (215) is connected to the clamping assembly (22).
7. The dual-station injector gate removal device according to claim 6, characterized in that, The clamping assembly (22) includes a fixed base (221), a slide rod (224), a spring (226), and a clamping plate (227). The fixed base (221) is fixedly installed on the upper end of the support rod (214). A first clamping opening (222) is provided on the left side of the fixed base (221), and a second clamping opening (223) is provided on the right side of the fixed base (221). A transverse groove (228) and a slot (229) are provided in the middle of the fixed base (221). (229) Connected, the output end of the cylinder (213) is located in the slot (229), the slide rod (224) is slidably connected to the inner wall of the transverse groove (228), one end of the spring (226) is fixedly connected to the side wall of the slide rod (224), the other end of the spring (226) is fixedly connected to the outer end of the transverse groove (228), the inner end of the slide rod (224) is provided with a slope (225) that is slidably connected to the triangular cone (215), and the outer end of the slide rod (224) is fixedly connected to the clamping plate (227).
8. The dual-station injector gate removal device according to claim 7, characterized in that, The slide bar (224), inclined plane (225), spring (226), and clamping plate (227) are each provided in two sets and are located on the left and right sides of the transverse groove (228).
9. The dual-station injector gate removal device according to claim 3, characterized in that, The cutting mechanism (3) includes a second pneumatic slide (31), a base plate (32), an L-shaped plate (33), a first pneumatic scissor (34), and a second pneumatic scissor (35). The second pneumatic slide (31) is fixedly installed at the bottom of the cutting box (12) and is located on one side of the cutting box (12). The output slider of the second pneumatic slide (31) is fixedly connected to the base plate (32). The base plate (32) is fixedly connected to the L-shaped plate (33). The upper front side of the L-shaped plate (33) is fixedly connected to the first pneumatic scissor (34), and the upper rear side of the L-shaped plate (33) is fixedly connected to the second pneumatic scissor (35). The third output end of the air compressor is connected to the driving end of the second pneumatic slide (31). The fourth output end of the air compressor is connected to the driving end of the first pneumatic scissor (34). The fifth output end of the air compressor is connected to the driving end of the second pneumatic scissor (35).
10. The dual-station injector gate removal device according to claim 9, characterized in that, The second pneumatic slide (31), base plate (32), L-shaped plate (33), first pneumatic scissors (34) and second pneumatic scissors (35) are each provided with two sets located on the left and right sides of the cutting box (12).
Citation Information
Patent Citations
Automatic sprue cutting equipment
CN220447066U