Handheld hot riveting welding mechanism

By designing a handheld hot riveting welding mechanism, and utilizing a combination of a temperature controller and a gas guiding system, the portability and flexibility issues caused by the large size of existing hot riveting welding equipment have been solved, enabling flexible welding in confined spaces or specific locations.

CN223618275UActive Publication Date: 2025-12-02CHANGQING INTELLIGENT TECH (TIANJIN) CO LTD
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Patent Information

Application Number
CN202423149180.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-12-02
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

Existing hot riveting welding equipment is bulky, which makes it impossible to meet the requirements of flexibility and portability, especially in welding needs in confined spaces or specific locations.

Method used

A handheld hot riveting welding mechanism was designed, which includes a temperature controller, a heater, a heat-conducting riveting welder, and a gas guiding system. The temperature is monitored by the temperature controller, and the gas guiding system is used for air cooling to ensure the portability and flexibility of the equipment.

Benefits of technology

It achieves portability and flexibility for hot riveting welding equipment, making it suitable for welding needs in confined spaces or specific locations, and avoiding equipment damage caused by excessive temperature.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a handheld hot riveting welding mechanism, which belongs to the technical field of welding equipment and comprises a handle, a heat conduction rivet welder, an air guide system and a temperature controller. The temperature controller is installed on the top of the handle, the air guiding system is installed in the handle, compressed air can be guided to the heat conduction rivet welding device through the air guiding system, and therefore the situation that the hardness of the heat conduction rivet welding device is reduced due to the fact that the temperature is too high is avoided. Therefore, the temperature of the heater is detected through the temperature controller, and then the hot riveting temperature is adjusted. On the basis, the tail end of the heat conduction rivet welding device is connected with the heater, a rivet can be installed at the head end of the heat conduction rivet welding device, and heat is transmitted to the position of the rivet. Compared with the prior art, the hot riveting device is structurally optimized, and the problem that in the prior art, due to the fact that the hot riveting welding size is large, riveting welding equipment cannot meet the requirements for flexibility and portability is solved.
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Description

Technical Field

[0001] This utility model relates to the field of welding equipment technology, specifically to a handheld hot riveting welding mechanism. Background Technology

[0002] In the field of plastic assembly welding, when multiple plastic parts need to be connected at interlocking points, the assembled plastic parts are placed on a mold, and then a servo electric cylinder or pneumatic cylinder drives the welding unit to perform one or more welding operations on the multiple points. Hot riveting welding machines account for more than half of the market share in plastic interlocking welding, but because they mostly use single-head heating pipes to provide heat, the requirements for temperature control are high. Furthermore, if operated manually, the requirements for human safety are relatively strict.

[0003] Furthermore, in existing technologies, hot riveting welding usually requires large equipment, is inconvenient to operate, and is difficult to weld in some confined spaces or specific locations. For the welding needs of some small workpieces, existing hot riveting welding equipment often cannot meet the requirements of flexibility and portability. Utility Model Content

[0004] Therefore, this utility model provides a handheld hot riveting welding mechanism to solve the problem that the existing hot riveting welding equipment often cannot meet the requirements of flexibility and portability due to its large size.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] The handheld hot riveting welding mechanism disclosed in this utility model includes:

[0007] The handle has a temperature controller mounted on top.

[0008] A heater with a gas guiding system installed at the bottom is located at the front end of the temperature controller, which is adapted to detect the temperature of the heater.

[0009] A thermally conductive riveting device, the tail end of which is connected to the heater, and the head end of which is adapted to install rivets and transfer heat to the position of the rivets;

[0010] The air guiding system passes through the handle and is fixed to the bottom of the heater, and continuously cools the outside of the heat-conducting riveting device with air.

[0011] Furthermore, the air guiding system includes:

[0012] The air-blowing switch has its output end connected to the air-blowing pipe, the end of which faces the heat-conducting riveting device.

[0013] A quick-connect fitting is installed at the tail end of the sleeve, and the head end of the sleeve is connected to the input end of the air-blowing switch.

[0014] Furthermore, the temperature controller includes:

[0015] A temperature measuring device, the temperature measuring end of which is connected to a heat-conducting riveting device, and a display screen is provided on the back of the temperature measuring device;

[0016] The casing has a temperature control fluctuation switch installed on the top, which is connected to the circuit of the heat-conducting riveting welder.

[0017] Furthermore, the thermally conductive riveting device includes:

[0018] A hot riveting head, one end of which is connected to one end of a heat-conducting component, the other end of which is installed inside the heater;

[0019] A radiator is disposed outside the heat-conducting component, and the compressed air released by the blowpipe acts on the radiator.

[0020] Furthermore, the heat-conducting component is a tungsten alloy rod, and the end of the heat-conducting component is fixedly inserted into the hot riveting head.

[0021] Furthermore, the heater includes a high-frequency coil and a mounting housing, the heat-conducting element is inserted into the high-frequency coil, and the high-frequency coil is fixed inside the mounting housing.

[0022] Furthermore, the heat sink is provided with several heat dissipation holes on its exterior.

[0023] This utility model has the following advantages:

[0024] The handheld hot riveting welding mechanism disclosed in this utility model conducts heat from the heater through a heat-conducting riveting welder and monitors and adjusts the temperature through a temperature controller. During use, a gas guiding system releases compressed air to the heat-conducting riveting welder, thereby preventing the heat-conducting riveting welder from being damaged due to excessive temperature. Moreover, the gas guiding system is directly set inside the handle. Compared with the prior art, the hot riveting device is structurally optimized, making it easier to carry and use. It solves the problem that the large size of the existing hot riveting welding equipment often fails to meet the requirements of flexibility and portability. Attached Figure Description

[0025] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0026] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0027] Figure 1 A perspective view of the handheld hot riveting welding mechanism provided for this utility model;

[0028] Figure 2 A perspective view of the temperature controller provided for this utility model;

[0029] Figure 3 A perspective view of the heat-conducting riveting device provided for this utility model;

[0030] Figure 4 A perspective view of the air guiding system provided by this utility model;

[0031] In the diagram: 1 Handle; 2 Heat-conducting riveting device; 3 Air guiding system; 31 Air blowing switch; 32 Sleeve; 33 Quick-connect fitting; 34 Blowpipe; 4 Heater; 5 Temperature controller; 51 Temperature measuring device; 52 Housing; 53 Display screen; 54 Temperature fluctuation switch. Detailed Implementation

[0032] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0033] Please refer to this as well. Figures 1-4 The present invention discloses a handheld hot riveting welding mechanism, including a handle 1, a heat-conducting riveting welder 2, an air guiding system 3, and a temperature controller 5. The temperature controller 5 is installed on the top of the handle 1. The handle 1 is equipped with an air guiding system 3, which can guide compressed air to the heat-conducting riveting welder 2, so that the heat-conducting riveting welder 2 does not decrease in hardness due to excessive temperature.

[0034] In this embodiment, a gas guiding system 3 is installed at the bottom of the heater 4, and is connected to the front end of the temperature controller 5. The temperature controller 5 detects the temperature of the heater 4 and adjusts the hot riveting temperature accordingly. Furthermore, the tail end of the heat-conducting riveting tool 2 is connected to the heater 4, allowing a rivet to be installed at the head end of the heat-conducting riveting tool 2 and heat to be transferred to the rivet.

[0035] In some embodiments, the air guiding system 3 includes an air blower switch 31 and a quick-connect fitting 33. The output end of the air blower switch 31 is connected to a blowpipe 34, which passes through the handle 1 and is fixed to the bottom of the heater 4, continuously cooling the exterior of the thermal riveting welder 2 to prevent overheating and damage. On the other hand, the air blower switch 31 is connected to the input end of the sleeve 32. The end of the quick-connect fitting 33 is installed at the tail end of the sleeve 32, allowing for quick connection and fixation with the air pump, thereby introducing compressed airflow into the thermal riveting mechanism.

[0036] In some embodiments, the temperature controller 5 includes a temperature measuring device 51 and a housing 52. The temperature measuring end of the temperature measuring device 51 is connected to the thermally conductive riveting device 2. A display screen 53 is provided on the back of the temperature measuring device 51, which can display the temperature value measured by the temperature measuring device 51. A temperature control fluctuation switch 54 is installed on the top of the housing 52, and the temperature control fluctuation switch 54 is electrically connected to the thermally conductive riveting device 2. In this embodiment, the temperature measuring device 51 includes a thermocouple temperature sensor and a microcontroller. The thermocouple temperature sensor can convert the physical temperature signal into an electrical signal, which is transmitted to the microcontroller via serial communication. The microcontroller performs logical operations through a program pre-programmed in the microcontroller. When the measured temperature is higher than a preset value, the microcontroller disconnects the circuit through a thyristor to lower the temperature. When the temperature is lower than the preset temperature value, the microcontroller conducts current through a thyristor, thereby forming a closed-loop negative feedback regulation mode to maintain a relatively stable welding temperature.

[0037] In some embodiments, the thermal riveting device 2 includes a thermal riveting head 21 and a heat sink 23. The end of the thermal riveting head 21 is connected to one end of the thermally conductive element 22, while the other end of the thermally conductive element 22 is installed inside the heater 4. The heat sink 23 is disposed outside the thermally conductive element 22. Meanwhile, the compressed air released by the blowpipe 34 acts on the heat sink 23. In this embodiment, the thermally conductive element 22 is a tungsten alloy rod, and the end of the thermally conductive element 22 is fixedly inserted into the thermal riveting head 21, thereby transferring heat through the thermally conductive element 22.

[0038] In this embodiment, the heat sink 23 is provided with several heat dissipation holes on the outside and reinforcing ribs on the inside to improve the structural strength of the heat sink 23 and facilitate heat dissipation.

[0039] In this embodiment, the heater 4 includes a high-frequency coil and a mounting housing. The heat-conducting element 22 is inserted into the high-frequency coil, and the high-frequency coil is fixed in the mounting housing. The high-frequency coil is adapted to carry a high-frequency current, thereby forming eddy currents on the heat-conducting element 22. The eddy currents act on the heat-conducting element 22, which can quickly generate heat.

[0040] Although the present invention has been described in detail above with general descriptions and specific embodiments, some modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, all such modifications or improvements made without departing from the spirit of the present invention fall within the scope of protection claimed by the present invention.

Claims

1. A handheld hot riveting welding mechanism, characterized in that, include: Handle (1), with a temperature controller (5) mounted on top; The heater (4) has a gas guiding system (3) installed at the bottom. The heater (4) is located at the front end of the temperature controller (5). The temperature controller (5) is adapted to detect the temperature of the heater (4). The heat-conducting riveting device (2) is connected at its tail end to the heater (4), and the head end of the heat-conducting riveting device (2) is adapted to install rivets and transfer heat to the position of the rivets; The air guiding system (3) passes through the handle (1) and is fixed to the bottom of the heater (4), and continuously cools the outside of the heat-conducting riveting device (2) with air.

2. The handheld hot riveting welding mechanism as described in claim 1, characterized in that, The air guiding system (3) includes: The air-blowing switch (31) has its output end connected to the air-blowing pipe (34), the end of which faces the heat-conducting riveting device (2). A quick-connect connector (33) is installed at the tail end of a sleeve (32), the head end of which is connected to the input end of the air-blowing switch (31).

3. The handheld hot riveting welding mechanism as described in claim 1, characterized in that, The temperature controller (5) includes: A temperature measuring device (51) is connected to a heat-conducting riveting device (2) at its measuring end. A display screen (53) is provided on the back of the temperature measuring device (51). The housing (52) has a temperature control fluctuation switch (54) installed on the top, and the temperature control fluctuation switch (54) is connected to the heat-conducting riveting device (2) circuit.

4. The handheld hot riveting and welding mechanism as described in claim 2, characterized in that, The thermally conductive riveting device (2) includes: A hot riveting head (21) is connected at one end to a heat-conducting component (22), and the other end of the heat-conducting component (22) is installed inside the heater (4); A radiator (23) is disposed outside the heat-conducting component (22), and the compressed air released by the blowpipe (34) acts on the radiator (23).

5. The handheld hot riveting and welding mechanism as described in claim 4, characterized in that, The heat-conducting component (22) is a tungsten alloy rod, and the end of the heat-conducting component (22) is fixedly inserted into the hot riveting head (21).

6. The handheld hot riveting welding mechanism as described in claim 4, characterized in that, The heater (4) includes a high-frequency coil and a mounting housing. The heat-conducting element (22) is inserted into the high-frequency coil, and the high-frequency coil is fixed inside the mounting housing.

7. The handheld hot riveting welding mechanism as described in claim 4, characterized in that, The radiator (23) has several heat dissipation holes on its exterior.