Auxiliary structure for paving carbon fiber composite material

By combining the mounting frame, front rolling cylinder, rear rolling cylinder and guiding mechanism, the problem of complex adjustment of the guiding components during the unwinding process of carbon fiber prepreg is solved, and the smooth guidance of material strips of different specifications is achieved, thus improving the laying efficiency.

CN223618300UActive Publication Date: 2025-12-02CHANGZHOU FUJIE INTELLIGENT MANUFACTURING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422995281.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-12-02
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

In the existing technology, during the unwinding process of carbon fiber prepreg, the guide components need to be adjusted to adapt to different specifications of the strip, which makes the operation complicated and inconvenient.

Method used

The design incorporates a combination of mounting bracket, front rolling cylinder, rear rolling cylinder, adjusting motor, and guiding mechanism. The distance of the guide plate is adjusted by electric push rod and telescopic rod to achieve smooth guidance of tapes of different specifications.

Benefits of technology

The adjustment process of the guide components is simplified, improving the efficiency and adaptability of carbon fiber composite material laying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of carbon fiber composite material paving, in particular to a carbon fiber composite material paving auxiliary structure, which comprises a mounting frame, a front rolling cylinder, a mounting plate and a rear rolling cylinder, a bearing is fixedly mounted in the side wall of the mounting frame, and a rotating shaft is fixedly sleeved on the inner ring of the bearing; one end of the rotating shaft is fixedly installed on the side wall of the front rolling air cylinder, a push plate is fixedly installed at the telescopic end of the front rolling air cylinder, the other end of the push plate is rotationally connected with a fixed plate, and a rotating plate is fixedly installed at the lower end of the fixed plate; according to the guide mechanism, when the guide mechanism needs to be adjusted, the electric push rod is started, the electric push rod pushes the fixing block to move up and down through the telescopic end, the fixing block drives the lower guide plate to move up and down, and adjustment of the distance between the lower guide plate and the upper guide plate is completed; and the lower guide plate can stably move, so that adhesive tapes with different specifications can pass through the lower guide plate.
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Description

Technical Field

[0001] This utility model relates to the field of carbon fiber composite material laying technology, and in particular to an auxiliary structure for carbon fiber composite material laying. Background Technology

[0002] Tape laying machines are specialized equipment with relatively high technical content. They automatically lay prepreg tape and cut parts by using a gantry bed structure, a rotatable and lifting support, and a cutting area for the laying area.

[0003] During the unwinding process of carbon fiber prepreg, the carbon fiber prepreg tape on the laying unit needs to be laid onto the adsorption platform. The laying unit is driven by the gantry to move above the adsorption platform. Then, the unwinding assembly drives the tape on the tray to unwind. The traction assembly and the guide assembly work together to guide the tape onto the adsorption platform. The guide assembly is located behind the traction assembly. In order to ensure that the traction assembly can successfully adsorb the tape onto the platform, the guide assembly needs to be adjusted during the traction process to accommodate tapes of different specifications.

[0004] Therefore, this application proposes an auxiliary structure for carbon fiber composite material laying. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an auxiliary structure for laying carbon fiber composite materials. This structure solves the technical problem in existing technologies where "during the unwinding process of carbon fiber prepreg, the carbon fiber prepreg tape on the laying unit needs to be laid onto the adsorption platform. The laying unit is driven to move above the adsorption platform by a gantry frame, and then the unwinding assembly drives the tape on the tray to unwind. The traction assembly and guiding assembly work together to guide the tape onto the adsorption platform. The guiding assembly is located in front of the traction assembly. To ensure that the traction assembly successfully adsorbs the tape onto the platform, the guiding assembly needs to be adjusted during the traction process to accommodate tapes of different specifications."

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A carbon fiber composite material laying auxiliary structure includes a mounting frame, a front rolling cylinder, a mounting plate, and a rear rolling cylinder. A bearing is fixedly installed inside the side wall of the mounting frame, and a rotating shaft is fixedly sleeved on the inner ring of the bearing. One end of the rotating shaft is fixedly installed on the side wall of the front rolling cylinder. A push plate is fixedly installed on the telescopic end of the front rolling cylinder. A fixed plate is rotatably connected to the other end of the push plate. A rotating plate is fixedly installed on the lower end of the fixed plate. The other end of the rotating plate is rotatably connected to the side wall of the mounting frame. A belt pulley is provided on the upper right side of the mounting frame.

[0008] From left to right, a front roller and a guide mechanism are arranged on the side wall of the rotating plate. The front roller is rotatably connected to the side wall at the left end of the rotating plate and is used to roll the carbon fiber composite tape. The guide mechanism is used to guide the tape on the belt pulley.

[0009] An adjusting motor is fixedly installed on the side wall of the mounting plate. The output end of the adjusting motor passes through the side wall of the mounting plate and is fixedly installed on the side wall of the rear rolling cylinder. A wheel frame is fixedly installed on the telescopic end of the rear rolling cylinder. A limit slider is fixedly installed on the upper surface of the wheel frame. The limit slider is slidably connected to the side wall of the rear rolling cylinder. A silicone pressure roller is rotatably connected to the lower part of the wheel frame.

[0010] An electric scissor is fixedly installed on the lower side wall of the regulating motor, and the cutting end of the electric scissor is located at the left exit of the guide mechanism.

[0011] As a preferred technical solution of this utility model, a limiting groove is provided on the side wall of the rear rolling cylinder, and a limiting block matching the limiting groove is fixedly installed on the side of the limiting slider opposite to the rear rolling cylinder, and the limiting block is slidably connected in the limiting groove.

[0012] As a preferred embodiment of this utility model, the guiding mechanism includes an upper guide plate and a lower guide plate. The upper guide plate is located above the lower guide plate. A positioning block is fixedly installed on the upper end face of the upper guide plate. The positioning block is fixedly installed on the rotating plate by bolts. The lower guide plate is also fixedly installed on the rotating plate by bolts.

[0013] As a preferred embodiment of this utility model, the guiding mechanism includes an upper guide plate and a lower guide plate. The upper guide plate is fixedly mounted on a rotating plate by a positioning block. An electric push rod is fixedly mounted on the side wall of the upper guide plate. A fixing block is fixedly mounted on the telescopic end of the electric push rod. The fixing block is fixedly mounted on the lower guide plate.

[0014] As a preferred embodiment of this utility model, an upper mounting block and a lower mounting block are respectively fixedly installed on the front sidewalls of the upper guide plate and the lower guide plate, and a telescopic rod is fixedly installed between the upper mounting block and the lower mounting block.

[0015] As a preferred embodiment of this utility model, the guiding mechanism further includes a guide wheel, which is rotatably connected to the side wall of the rotating plate.

[0016] This utility model provides an auxiliary structure for carbon fiber composite material laying, which has the following beneficial effects:

[0017] When the guide mechanism needs adjustment, the electric push rod is activated. The electric push rod pushes the fixed block up and down through the telescopic end. The fixed block drives the lower guide plate up and down, completing the adjustment of the distance between the lower guide plate and the upper guide plate. The telescopic rod set between the upper mounting block and the lower mounting block allows the lower guide plate to move smoothly, thus allowing different specifications of tape to pass through. Attached Figure Description

[0018] Figure 1 This is a front view of a first embodiment of the carbon fiber composite material paving auxiliary structure of this utility model;

[0019] Figure 2 This is a top view of a first embodiment of a carbon fiber composite material paving auxiliary structure of the present invention;

[0020] Figure 3 This is a front view of a second embodiment of the carbon fiber composite material paving auxiliary structure of this utility model;

[0021] Figure 4 This is a top view of a second embodiment of the carbon fiber composite material paving auxiliary structure of this utility model;

[0022] Figure 5 This is a front view of the guide mechanism in Embodiment 2 of the carbon fiber composite material laying auxiliary structure of this utility model.

[0023] In the diagram: 1. Front roller, 2. Fixed plate, 3. Lower guide plate, 4. Upper guide plate, 5. Guide wheel, 6. Rotating plate, 7. Belt wheel, 8. Mounting bracket, 9. Front rolling cylinder, 10. Push plate, 11. Mounting plate, 12. Rear rolling cylinder, 13. Adjusting motor, 14. Limit slider, 15. Silicone pressure roller, 16. Electric scissors, 17. Electric push rod, 18. Fixed block, 19. Upper mounting block, 20. Lower mounting block, 21. Wheel frame, 22. Positioning block, 23. Guide mechanism. Detailed Implementation

[0024] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0025] Therefore, a feature pointed out in this specification is used to describe one feature of one embodiment of the present invention, and does not imply that every embodiment of the present invention must have the described feature. Furthermore, it should be noted that this specification describes many features. Although certain features may be combined to illustrate possible system designs, these features may also be used in other combinations not explicitly stated. Therefore, unless otherwise stated, the described combinations are not intended to be limiting.

[0026] The principle and structure of this utility model will be described in detail below with reference to the accompanying drawings and embodiments:

[0027] Example 1

[0028] refer to Figure 1-2 A carbon fiber composite material laying auxiliary structure includes a mounting frame 8, a front rolling cylinder 9, a mounting plate 11, and a rear rolling cylinder 12. A bearing is fixedly installed inside the side wall of the mounting frame 8. A rotating shaft is fixedly sleeved on the inner ring of the bearing. One end of the rotating shaft is fixedly installed on the side wall of the front rolling cylinder 9. A push plate 10 is fixedly installed on the telescopic end of the front rolling cylinder 9. A fixed plate 2 is rotatably connected to the other end of the push plate 10. A rotating plate 6 is fixedly installed on the lower end of the fixed plate 2. The other end of the rotating plate 6 is rotatably connected to the side wall of the mounting frame 8. A belt pulley 7 is provided on the upper right side of the mounting frame 8.

[0029] From left to right, the side wall of the rotating plate 6 is provided with a front roller 1 and a guide mechanism 23. The front roller 1 is rotatably connected to the side wall at the left end of the rotating plate 6 and is used to roll the carbon fiber composite tape. The guide mechanism 23 is used to guide the tape on the belt pulley 7.

[0030] An adjusting motor 13 is fixedly installed on the side wall of the mounting plate 11. The output end of the adjusting motor 13 passes through the side wall of the mounting plate 11 and is fixedly installed on the side wall of the rear rolling cylinder 12. A wheel frame 21 is fixedly installed on the telescopic end of the rear rolling cylinder 12. A limit slider 14 is fixedly installed on the upper surface of the wheel frame 21. The limit slider 14 is slidably connected to the side wall of the rear rolling cylinder 12. A silicone pressure roller 15 is rotatably connected to the bottom of the wheel frame 21.

[0031] An electric scissor 16 is fixedly installed on the lower side wall of the adjusting motor 13. The cutting end of the electric scissor 16 is located at the left exit of the guide mechanism 23. The electric scissor 16 can cut the tape after the work is completed, which is convenient and quick.

[0032] The rear rolling cylinder 12 has a limit groove on its side wall. The limit slider 14 is fixedly installed with a limit block that matches the limit groove on the side opposite to the rear rolling cylinder 12. The limit block is slidably connected in the limit groove, so that the limit slider 14 can only slide up and down along the side wall of the rear rolling cylinder 12.

[0033] The guide mechanism 23 includes an upper guide plate 4 and a lower guide plate 3. The upper guide plate 4 is located above the lower guide plate 3. A positioning block 22 is fixedly installed on the upper end face of the upper guide plate 4. The positioning block 22 is fixedly installed on the rotating plate 6 by bolts. The lower guide plate 3 is also fixedly installed on the rotating plate 6 by bolts. The guide mechanism 23 also includes a guide wheel 5, which is rotatably connected to the side wall of the rotating plate 6.

[0034] Specifically, when applying the tape, the front rolling cylinder 9 first presses down on the fixed plate 2 through the telescopic end, and the left end of the rotating plate 6 moves down a distance of about 15-20 mm. The rear rolling cylinder 12 presses down on the silicone pressure roller 15 to apply the tape to the end of the tape. Then, the front rolling cylinder 9 retracts the telescopic end to raise the left end of the rotating plate 6, pulling the tape out at an angle of less than 45°. The electric scissors 16 moves the front scissors to the tape position, cuts the tape, and then moves the electric scissors 16 back to its original position. The silicone pressure roller 15 rolls the tape backward.

[0035] Example 2

[0036] refer to Figure 3-5 The difference between Embodiment 2 and Embodiment 1 is that the guide mechanism 23 includes an upper guide plate 4 and a lower guide plate 3. The upper guide plate 4 is fixedly installed on the rotating plate 6 by a positioning block 22. An electric push rod 17 is fixedly installed on the side wall of the upper guide plate 4. A fixing block 18 is fixedly installed on the telescopic end of the electric push rod 17. The fixing block 18 is fixedly installed on the lower guide plate 3. The guide mechanism 23 also includes a guide wheel 5, which is rotatably connected to the side wall of the rotating plate 6.

[0037] Among them, an upper mounting block 19 and a lower mounting block 20 are fixedly installed on the front side walls of the upper guide plate 4 and the lower guide plate 3, respectively, and a telescopic rod is fixedly installed between the upper mounting block 19 and the lower mounting block 20.

[0038] When the guide mechanism 23 needs adjustment, the electric push rod 17 is activated. The electric push rod 17 pushes the fixed block 18 up and down through the telescopic end. The fixed block 18 drives the lower guide plate 3 up and down, completing the adjustment of the distance between the lower guide plate 3 and the upper guide plate 4. The telescopic rod set between the upper mounting block 19 and the lower mounting block 20 allows the lower guide plate 3 to move smoothly, so that tapes of different specifications can pass through.

[0039] Specifically, when applying the tape, the front rolling cylinder 9 first presses down on the fixed plate 2 through the telescopic end, and the left end of the rotating plate 6 moves down a distance of about 15-20 mm. The rear rolling cylinder 12 presses down on the silicone pressure roller 15 to apply the tape to the end of the tape. Then, the front rolling cylinder 9 retracts the telescopic end to raise the left end of the rotating plate 6, pulling the tape out at an angle of less than 45°. The electric scissors 16 moves the front scissors to the tape position, cuts the tape, and then moves the electric scissors 16 back to its original position. The silicone pressure roller 15 rolls the tape backward.

[0040] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in this utility model, and these modifications or substitutions should all be covered within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. A carbon fiber composite material laying auxiliary structure, comprising a mounting frame (8), a front rolling cylinder (9), a mounting plate (11), and a rear rolling cylinder (12), characterized in that, A bearing is fixedly installed inside the side wall of the mounting bracket (8). A rotating shaft is fixedly sleeved on the inner ring of the bearing. One end of the rotating shaft is fixedly installed on the side wall of the front rolling cylinder (9). A push plate (10) is fixedly installed on the telescopic end of the front rolling cylinder (9). A fixed plate (2) is rotatably connected to the other end of the push plate (10). A rotating plate (6) is fixedly installed at the lower end of the fixed plate (2). The other end of the rotating plate (6) is rotatably connected to the side wall of the mounting bracket (8). A belt pulley (7) is provided on the upper right side of the mounting bracket (8). From left to right, a front roller (1) and a guide mechanism (23) are arranged on the side wall of the rotating plate (6). The front roller (1) is rotatably connected to the side wall at the left end of the rotating plate (6) for rolling carbon fiber composite tape. The guide mechanism (23) is used to guide the tape on the belt pulley (7). An adjusting motor (13) is fixedly installed on the side wall of the mounting plate (11). The output end of the adjusting motor (13) passes through the side wall of the mounting plate (11) and is fixedly installed on the side wall of the rear rolling cylinder (12). A wheel frame (21) is fixedly installed on the telescopic end of the rear rolling cylinder (12). A limit slider (14) is fixedly installed on the upper surface of the wheel frame (21). The limit slider (14) is slidably connected to the side wall of the rear rolling cylinder (12). A silicone pressure roller (15) is rotatably connected to the bottom of the wheel frame (21). An electric scissor (16) is fixedly installed on the lower side wall of the regulating motor (13), and the cutting end of the electric scissor (16) is located at the left exit of the guide mechanism (23).

2. The carbon fiber composite material layup auxiliary structure according to claim 1, characterized in that, A limiting groove is provided on the side wall of the rear rolling cylinder (12). A limiting block matching the limiting groove is fixedly installed on the side of the limiting slider (14) opposite to the rear rolling cylinder (12). The limiting block is slidably connected in the limiting groove.

3. The carbon fiber composite material laying auxiliary structure according to claim 1, characterized in that, The guiding mechanism (23) includes an upper guide plate (4) and a lower guide plate (3). The upper guide plate (4) is located above the lower guide plate (3). A positioning block (22) is fixedly installed on the upper end face of the upper guide plate (4). The positioning block (22) is fixedly installed on the rotating plate (6) by bolts. The lower guide plate (3) is also fixedly installed on the rotating plate (6) by bolts.

4. The carbon fiber composite material laying auxiliary structure according to claim 1, characterized in that, The guiding mechanism (23) includes an upper guide plate (4) and a lower guide plate (3). The upper guide plate (4) is fixedly installed on the rotating plate (6) by a positioning block (22). An electric push rod (17) is fixedly installed on the side wall of the upper guide plate (4). A fixing block (18) is fixedly installed on the telescopic end of the electric push rod (17). The fixing block (18) is fixedly installed on the lower guide plate (3).

5. The carbon fiber composite material layup auxiliary structure according to claim 4, characterized in that, An upper mounting block (19) and a lower mounting block (20) are fixedly installed on the front sidewalls of the upper guide plate (4) and the lower guide plate (3), respectively. A telescopic rod is fixedly installed between the upper mounting block (19) and the lower mounting block (20).

6. The carbon fiber composite material layup auxiliary structure according to claim 4, characterized in that, The guiding mechanism (23) also includes a guide wheel (5), which is rotatably connected to the side wall of the rotating plate (6).